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WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Solid Waste Plant


Ponta Grossa - Brasil
VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Objective
• Present one example of waste handling plant
which works according to the new corporate
procedure.
PROCEDURE (extract)
All converting plants must properly destroy all printed
and unprinted packaging material waste, and make
this waste available for Market Companies within
the Cluster to develop and continuously support
local recycling capacity for post-consumer cartons.
Deadline: All converting plants must ensure by no later than
December 2006 that all printed and/or laminated material is
shredded.

VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

What are the reasons for this policy?

• Prevent misuse of trademarks.


• Prevent other manufacturers from using our waste
material as packaging material for food.
• Meet the demand from some of our major
customers, to destroy any printed waste before it
leaves our plants.
• Address the problem of littering.
• Support our global recycling goal, using factory
waste as leverage for developing recycling capacity.

VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Balers

Solid Waste Plant


Shredder
Ponta Grossa Bales

Shredder
Guillotine Roll Splitter
VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Guillotine
Roll Splitter

VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Equipment: Roll Splitter – ATS 15-20


This equipment is used to cut the reels and sheets in order to fit them in the shredder
Unit
Maximum roll-diameter mm 1500
Maximum roll-length mm 2100
Cutting force 33.200 daN
Hidraulic Pressure bar 175
Cutting velocity mm/ sec. 43
Return velocity mm/ sec. 73
Eletric power tension VAC 400 VAC (60Hz)
Eletric command tension VAC 230 VAC (60Hz)

Installed power kW 15
Weight Roll Splitter daN 4500
Sound level – maximum dB(A) 85
Approach cost US$ 135.000
Contact P.O. Box 154 SE-271 24 YSTAD
SWEDEN - +46 411 64 300

VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Equipment: Shredder K10/50 The shredder will fragment the material


Installed power kW 37
Speed motor rpm 2950(50Hz) 3540(60Hz)
Electric power tension V 220 380 440
Fuse aM A 160 100 100
Section of the handles mm² 50 25 25
Total Weight Kg 5420
Piston displacement bomb cm³/ 55
rpm
Normal pressure of work bar 100 - 200
Materials that can be All the types of materials, except
shredded tempering chainses.
Sound level – maximum dB(A) 84,4
Dimensions (only the mm 3750 x 2244 x 2007
shredder)
Approach cost EURO 76.000
Origin of the equipment Italy
Contact (Brazil) Satrind S.r.l - +55 xx12 3939 3655

VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant
Equipment: Presona Hydraulic Baler
Unit LP40 EH1 LP50 LP50 EH2
EH1

Eletric motor kW 15 22 37
Feed Opening mm 1250 1250 1250
Press force T 40 50 50
Specific Pressure Kp/ 5,2 6,5 6,5
cm²
Press chamber volume Max 2,2 2,2 2,2
(real) m³
Bale size HxW mm 720 x 720 x 720 x
1100 1100 1000
No of strapping wires 5 5 5
Oil tank capacity L 600 600 600
Weight T 14 14 14
Weight of packs Kg 350 350 350
Approach cost EURO 99.800

Contact P.O. Box 154 SE-271 24 YSTAD


SWEDEN - +46 411 64 300
VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Equipment: Presona Hydraulic Baler


Unit LP40 OH1 LP50 OH2
Elétric motor kW 15 30
Feed Opening Mm 100X690 100X690
Press force T 40 40
Specific Pressure Kp/ 6,4 6,4
cm²
Press chamber volume (real) Max m³ 0,77 0,77
Bale size HxW Mm 750 X 850 750 X 850
No of strapping wires 4 4
Oil tank capacity L 600 600
Weight T 7,6 8,2
Filling Height mm 2179 2179
Weight of packs Kg 300 300
Approach cost EURO 68.000
Contact P.O. Box 154 SE-271 24 YSTAD
SWEDEN - +46 411 64 300

VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Equipment: Sleeve filter E500/60


These filters are used to accumulate dust
particles and paper fibers presents in the air,
improving work conditions.
Unit
Filtrante area m2 50
Number of bags - 36
Bags dimension (diameter) mm 160
Flow rate ( compressed Nm3/h 20
air)
Pressure ( compressed air) bar 5 The filters are replaced once
Filter efficience g/m2 550 a year and the particles
Motor CV/Hz 25/60 removed weekly through an
Approach cost EURO 23.000 accumulator.
Contact Envitech – 55 19 3231 4511

VM Apr/2005
WCM Environment Master Pillar Ponta Grossa Solid Waste Plant

Contact information
For additional information on the actual case, please contact:
Valéria Michel
valeria.michel@tetrapak.com
+55 19 3879 8204
Tetra Pak Monte Mor

For additional information on waste handling plant equipments


or operation
Tiago Goedert
Tiago.goedert@tetrapak.com
+55 42 3219 4332
Tetra Pak Ponta Grossa

VM Apr/2005