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ENGINEERING PLAN FOR

STEP-1 OF ILIN FACTORY


EXPANSION PJ
FOR
LOBP AT PATALGANGA
FOR
IDEMITSU LUBRICANTS
INDIA PVT.LTD.
PROJECT OBJECTIVE

Design & implementation of


Modifications in existing Bulk
Mixing & Product Tanks - to
enable achieve enhancement in
plant capability - within agreed
time and cost parameters,
with safety compliance &
minimum disruptions to
existing operations;
PROJECT DELIVERABLES
 Facility – meet throughput expectations (66,720
KL/A to 70,000 KL/A)
 Facility - SAFE & EASY to operate & maintain, as
per ILIN’s operating philosophy;
 Product integrity – min. possibility of
contamination;
 Rugged design – ensure High degree of Reliability
in Plant operation
 Component selection basis – (a) high MTBF (b)
ease in spare part sourcing/maintenance;
 Enable maintain desired accuracy in dosing using
existing dosing system - for ensuring consistency
& repeatability in product quality
 High level of flexibility to enable quick response
to market demands
 Low operating costs
PROJECT SCHEDULE
IMPLEMENTATION IN 4 STAGES

STAGES SCHEDULE
PT-103 CONVERSION END APR 2019 TO AUG 2019

PT-101 & PT-102 OCT 2019 TO END JAN 2020


CONVERSION
MT-102 & MT-103 JAN 2020 TO MID MAY 2020
REPAIR
MT-101 REPAIR END APR 2020 TO 1ST WEEK OF
JULY 2020
ENGINEERING PLAN-1
 DESIGN BASIS – VALIDATION
 PFD (PROCESS & UTILITIES)
 HEAT & MATERIAL BALANCE
 UTILITY BALANCE
 P&ID
 FINALIZE CONTROL NARRATIVE
 EQUIPMENT & INSTRUMENT PROCESS DATASHEETS – WITH
VALIDATION OF PERFORMANCE CRITERIA;
 HYDRAULICS – TO VALIDATE LINE & PUMP SIZING
 HAZOP – DESIGN STAGE
 DESIGN FREEZE
ENGINEERING PLAN-2
 EQUIPMENT DESIGN
 ENQUIRY SPECIFICATIONS
 REVIEW OF OFFERS
 TECHNICAL BID COMPARISON & RECOMMENDATIONS
 APPROVAL FOR ORDER PLACEMENT

 GA & INSTALLATION DRAWINGS


 BOM WITH COMPONENT MAKES
 QAP & SCHEDULE
 INSPECTIONS & EXPEDITING
 FAT
 DELIVERY TO SITE
ENGINEERING PLAN-3
 EQUIPMENT INSTALLATION GUIDELINES / MANUALS / HOOK UP DRGS /
WIRING DRAWINGS ETC
 DETAILED ENGINEERING PLANS FOR EXECUTION OF :
 - CIVIL (FOUNDATIONS & SUPPORTS)
 - STRUCTURAL (PIPERACK, OP. PLATFORMS & X-OVERS)
 - MECHANICAL
 - PIPING WORKS
 - STEAM TRACING
 - ELECTRICAL
 - INSTRUMENTATION
 INSULATION & PAINTING WORKS
 3D MODEL, ISOMETRICS & PIPING GA DRGS
 BILL OF MATERIALS (WITH SPECIFICATIONS & MAKES)
 TESTING & PRE-COMMISSIONING CHECKLIST
 COMMISSIONING & RUNNING TRIALS
 SITE ACCEPTANCE TESTING
ENGINEERING PLAN-2

EC NOCPL ILIN AFC


(R0…)

1. ALL DOCS ROUTED THROUGH NOCPL


2. DOCUMENT CONTROL – BY NOCPL;
3. REVISION STATUS RA, RB… TILL AFC / AFE
4. THEREAFTER R1, R2 ….
5. FOCAL POINT – PROJECT MANAGER (NOCPL)
6. DOCUMENT NUMBERING LOGIC - ILIN-STEP1-EL-DWG-
RESOURCES
 EXCEL CONSULTANTS
 - D.RAO (IN-CHARGE)
 - K.S.PHALAK (CO-ORDINATOR)
 - ADITYA BADE (MECHANICAL)
 - PARAMJYOT SINGH (MECHANICAL)
 - SWAPNIL SHINDE (PROCESS)
 - BHARAT KADU (INSTRUMENTATION)
 - GAURAV TAWDE (ELECTRICALS)
 - ASHOK MARBALLI (PROCUREMENT CO-ORDINATOR)
RISK MANAGEMENT
 SCHEDULE CO-INCIDENT WITH RAINY SEASON

 DELAY IN EQUIPMENT SUPPLIES – OF CRITICAL INPUT (VIZ.


SIDE ENTRY AGITATORS, VALVES)

 LACK IN CO-ORDINATION

 DELAYS IN APPROVAL

 NON-AVAILABILITY OF SITE
Looking Forward to this
opportunity to associate with
You in STEP-1 Expansion project
of Lube Blend Plant at
Patalganga

THANK YOU