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REAR PASS RING HDR ± 127 MM . LEFT AND RIGHT SIDE .39 MM.234 MM. FRONT AND REAR SIDE .25 MM.BOILER EXPANSION DOWNWARD DIRECTION .
Start of AC Scanner Fan (Ensure DC Scanner Fan Picks up in Auto). Maintain furnace Draft (-) 10 mm wc. All PA fans off. All HO nozzle valaves closed. No boiler trip . Start of FD Fan A. Purge permissives are LO trip Valve closed.All LO nozzle valves closed.Start of ID Fan. Establishing 30% to 40% Air flow. Purge of Boiler. HO Trip Valve closed.
. all scanners show no flame. Maintain Furnace / Wind box DP Light up Boiler with AB elevation (Rotate firing). Put LDO System in operation. All hot air gates closed.Conti« Purge permissives All feeders off.
Fill FST & Condensate Storage tank.6 KV Switch Board.. .COLD START UP Charging of 6. Open of Boiler Side Vents & Drains.6 KV Electrical Supply System & Charging of 6. Filling of Boiler Drum through Boiler Fill pump (250 m3). Start DMCW system Starting of Air Compressor system Charging of DM Make up System. Start of Air Pre heater A & B (Ensure APH is coming on Air Motor). Starting of CW & ACW Water Pump.
Starting of CEP & Charge Condensate Cycle. close manual Drum Vents. Super heater Vents Throttle Start up vents to increase the boiler pressure Maintain Hot well.Conti« See the temperature rise of drum metal temp. (120 deg C/hr) When pressure rises to 2-3 kg/cm2. Start BFP & Charge Feed water Cycle When MS pressure reaches 5-6 ksc and temp 230 deg C close startup vents Charge MS lines up to HP ESV (Ensure drains are open) .
Put De aerator to initial heating.Conti« Charge PRDS Take Turbine on barring gear Taking Generator Seal Oil system in Service and fill H2 gas. Provide Turbine Gland sealing Start Vacuum pumps & pull vacuum Put HPBP in operation Charge HFO heating line Start HFO Pump Put De aerator & Hot well Level Control on auto. .
Increase the pressure to 20 ksc and MS Temp 340 ± 350 deg C and RH Temp 350 deg C Roll Turbine to 690 rpm and soak the turbine for 35 ± 40 mins Maintain MS Pr and Temp Roll Turbine to 3000 rpm& soak for 20 mins Synchronize the machine Close HP & LP BP . Increase firing by taking HFO guns after attaining HFO temperature.Conti«.
( 28 Kg/cm2. 170 Deg C) Charge LP Heaters from steam side. . 250 Deg c) Take 100 % feed water line.( 50 kg/cm2. Take Pulveriser B in service and rise the load to 75 MW.Conti« Take pulveriser A in service and rise the load to 50 MW.
(110 Kg/cm2.Conti« Take Mill C in service and rise the load to 100 MW. Rise the load to 250 MW. Take second BFP in service. 350 Deg C) Charge the HP Heaters from water side first and then steam side. Take Mill D in service and rise the load to 170 MW.( 70 Kg/cm2. 540 Deg C) Take CMC in service. ( ie starting second ID & FD fan). . Establish second air & flue gas gas cycle.
33 Hrs to reach full load.Conti« It takes 6. .