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Factory Presentation Contents

1. Introduction
2. Factory : Product Manufacturing System
3. Factory : Production Capacity & Capabilities – Mobile Handset
4. Factory : Production Capacity & Capabilities – LED TV
5. Factory : Production Quantity & Capacity Utilization
6. Factory : Quality Trend
7. Factory : Manufacturing Concepts
8. Factory : Strengths & Weaknesses
9. Factory : Quality Assurance & Process Control
10. Factory : Products Manufactured – Mobile Handset & LED TV
11. Contact Details

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Introduction

“TMB Electronics” is in Mobile Handset business since last 10 years and started
manufacturing in 2015. TMB Electronics is manufacturing mobile handset under brand
name of “Mafe”, “Maxking”, “Hicell”, “Wootel” and “G Five” and LED TV under brand name
of “TMB” & “Mafe”. The theme of TMB Electronics is “To Make Life More Easier”. with
Innovative and Cost effective products.

TMB Electronics has established its manufacturing facility in Sept 2015 at Kundli
Industrial Area G.T. Karnal Road Haryana. The purpose to establish its own manufacturing
facility is ……

 To provide Defect Free High Quality Products to our Customers


 To provide Quality Product at Reasonable Price
 To provide Innovative and Feature Rich Products
 To provide fast services after sales
 To incorporate customer need in our products.

To keep all these points in mind, TMB Electronics established its manufacturing
facility with appropriate facilities, Experienced & Professional Team, Technical Staff and
Competent & skilled workforce. Factory adopted world class Lean Manufacturing System
and Quality Standards.
TMB ELECTRONICS Acceptance, Transparency, Integrity
Factory Presentation Introduction
Promoters :
Mr. Ramesh Agarwal -
Visionary business with more than 20 years experience in various businesses in which 8 years
experience in Mobile Handset Brand development, Procurement, Manufacturing, Sales & Service
Mr. Gopal Agarwal -
Business professional with more than18 years experience in which 8 years experience related in
Mobile Handset & Accessories.
Mr. Rajesh Agarwal -
Business professional with 15 years of experience in different businesses. More than 8 years
experience in Electronics Products trading and manufacturing.
Mrs. Archna Agarwal -
Technical qualified technocrat with rich experience in electronics business.

Management & Staff:


 Management : Educated & Experienced Management Professionals from reputed companies having
rich experience in Mobile Handset Development, Manufacturing, Sales & Servicing.
 Staff : 70+ experienced Engineers in all functions of manufacturing like Manufacturing Engineering,
Production Planning, Production, Quality Assurance and Material Management.
 Manpower : 600 + experienced workforce, manufactured 8.5M Handset

Production Capacity :
 8 Bar Phone Assembly Lines have capability to produce 2,500~3,000 Handset per day per line
 2 Smart phone Assembly lines can produce 1,000~1,500 Handset per day
 2 LED TV Manufacturing Line with capacity of 1,000 LED TV per day
 4 Packing Lines have capacity to pack 6,000~7,000 Handset per day per line

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Product Manufacturing System

Material Receipt & Incoming Quality Issue to Production as


Material in Stock
Physical Verification Check per Plan by PPC

Stock distribution as FG Stock Packing of Produced


Production as per
per requirement from Send to Central Ware products as per
Specified Process
ware house house defined Process

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Mobile Handset Production Capacity & Capabilities

Production Capacity

No. of Production Lines : 8 Nos.


No. of Packing Lines : 4 Nos.

Production Capacity :
Feature Phone  2500~3000 per line/ day
Smart Phone  1000~1200 per line/ day

Feature Phone :
Per day : 20,000~24,000 Handset
Per Month : 500~600K Handset

Smart Phone :
Production Shop Floor - 3 Lines Production & 1 Line Packing Per day : 8,000~ 10,000 Handset
Plot No. 123, 1st Floor, Sector-56, Phase –IV, Kundli Sonipat (Haryana) Per Month : 200~250K Handset
1800 Sq Meter Area, Basement +2 ½ Floors
Factory is capable to produce Bar Phone as
( Approx. 45000 Sq Ft Covered Area)
well as Smart Phone Handsets

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation LED TV Production Capacity & Capabilities

Clean Room Production Capacity


Aging
Panel Assembly 100% Aging before
No. of Production Lines : 2 Nos.
Packing
No. of Packing Lines : 1 Nos.

Production Capacity :
LED TV  250~400 per line/ day
Smart LED TV  200~300 per line/ day

TV Assembly & Testing LED TV:


Per day : 500~800 LED TV
Per Month : 12,000~20,000K LEDTVs

Smart LED TV :
Per day : 400~ 600 TVs
Per Month : 10,000~15,000 TVs

Production Shop Floor - 2 Lines Production & 1 Line Packing Factory is capable to produce any size of LED
TV as well as Smart LED TV (24” to 65”)

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Production Quantity & Capacity Utilization

82%
147%

Monthly Capacity to Produce Feature Phone : 600 K Handset per month


Utilized Capacity on monthly basis : 400 K Handset per month (66.67%)
Spare Capacity on monthly basis : 200 K Handset per month (33.34%)
Expected Expansion in Capacity : 400 K Handset per month based on requirement (40%)

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Quality Trends

Quality Rejection Level Part Rejection Level Process Rejection Level

 More focus to detect defects  Strengthen to detect NG Parts  Continual Improvement in


 Early Detection of defects  Catching more defects related Process
 Reduce customer Complaints to parts  Process Rejection reduced by
 Enhance capability to detect 62.6% in 2017 w.r.t. 2016
more defects at line  Reduction in Process Defects
indicates Skill Improvement of
People.

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Manufacturing Concepts

Manufacturing System

 Fix Production Plan


 ZERO WIP concept
 Lean Manufacturing Process
 Daily Closing at Line
 Daily analysis of part and process failures
 Immediate feedback to supplier for Part rejections
 5S Implementation
 Regular Training to staff & workers
 Implementation of ISO 9001 QMS
 CAPA approach to resolve customer complaints & Issues
 Continual Product & Process Innovations

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Strengths & Weaknesses

50.06
STRENGTHS UPPD Improvement
(Unit Per Person Per Day) 35%
37.03
 Experienced & Professional Management
 Strong Quality Checks to detect Material &
Process Issues
2016~17 2017~18
 Continual Innovation to enhance Productivity 1.66%
 Quality Innovations to reduce Process Defects Improvement in
 Well Trained & Competent Work Force Process Rejection 63% 0.62%
 Professionally Trained Staff Members
 Capable to adopt fast changes
 Have exposure to produce 8.5M Handset in 2 ½ 2016 2017
years with >100% growth annually
 Overseas Trained Engineers at MediateK Taipai Weaknesses
(2 Weeks in India & 3 Weeks at Taipai, Taiwan)  Young Team Members (Average Age <30 Years)
 New Organization  Scope for Improvement
 Open & Involving Working Culture

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Quality Assurance, Process Control & Environment

Incoming QA Process QA Outgoing QA Environment

 Verification of incoming  Strict Process control  Verification of outgoing  Dust Free Work Place
material  Daily verification of Soldering material  ESD Safe Work Place
 Inspection of Packing Iron Tip Temp.  Inspection of Packing  Wearing ESD safe Anti
condition  Soldering Iron Bit Life control condition Static Apron & Cap by
 Sampling Check as per  Use of world class soldering  Sampling Check as per all members on shop
MIL STD 105D IS2500 equipment MIL STD 105D IS2500 floor.
 Any problem observed  First Piece Approval  Functional Testing of  Wearing ESD wrist
immediately feedback  Time Check by Process QA selected products by bands to protect PCBA
to supplier for Engr random sampling from ESD failure
Improvement  Tripal Quality Check at system  Restricted entry on
Production Line, FT1, RF  Any critical problem shop floor
Testing, FT2 and Final Visual observed lot rejected
Inspection and 100% rework of
 Analysis of process failure rejected lot
and CAPA  Committed to dispatch
 100% weighing of Gift Box to defect free products to
check less/excess accessories market
at packing Line

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – Bar Phone

 We have produced more


than 100 models of Bar
Phone.
 Have different screen sizes
like 1.77”, 2.0”, 2.2”, 2.4” &
2.8” etc.

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – Smart Phone

Both models powered by


android OS

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – LED TV

32” LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Products – LED TV

TMB ELECTRONICS Acceptance, Transparency, Integrity


Factory Presentation Contents

Contact Us :
Rajesh Agarwal Archna Agarwal Ajai Kumar Goel
Managing Director Executive MD VP-Operations
Mobile No. : +91 – 9910210033 Mobile No. : +91 – 9818413502 Mobile No. : +91-8192899201
Email : tmbsmartledtv@gmail.com Email : tmbsmartledtv@gmail.com Email : ajay.kgoel@gmail.com
agmp17ajaig@iima.ac.in

TMB ELECTRONICS Acceptance, Transparency, Integrity