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ARPEL Seminar on Strategic Management

Future Refining Industry Configuration

Manaus Refinery Modernization

Juarez Barbosa Perissé


Refining Technology - Petrobras
Refining Infra-Structure
Downstream Refining Capacity (thousand bpd)

REMAN 46
LUBNOR 6
RLAM 323
REGAP 151
REDUC 242
REVAP 251
RECAP 53
REPLAN 365
RPBC 170
REPAR 189
REFAP 189
BRASIL 1,985

Authorized Capacities - ANP


REFINING BASIC SCHEME
PETROBRAS
REMAN REFINARIA DE MANAUS

LPG

Light Naphtha
Crude

Distillation Unit Diesel Oil


Low sulfur
LPG
Kerosene

Cracked
FCC Naphtha
Unit

Atmosferic Diluents
Residue Vacuum Vacuum
Tower Gas Oil

Vacuum
Residue
Fuel Oil/
Asphalts
REMAN Units
1 crude distillation (atmosferic and vacuum)
– 2,300 m3/d (14,500 B/d)
– Start up Sep/1956
1 crude distillation (atmosferic – Urucu Crude)
– 5,000 m3/d (31,500 B/d)
– Start up Mai/2000
Total = 7,300 m3/d ( 46,000 B/d)
1 Catalytic Cracking (Start up Sep/1956)
– 500 m3/d (3.150 B/d)
Petrobras Downstream Challenges
Front-End Loading (FEL)

Develop a detailed definition of the


project scope aiming the business goals.

--Why
--What
--When
--How
--Who
Manaus Refinery Project – Main Goals

Achieve diesel oil and gasoline future


specifications

 Increase diesel oil production

 Achieve environmental demands


Gasoline and Diesel Sulfur Content Evolution

2004 2005 2006 2007 2008 2009 2010 2011

Gasoline 1000 50

Country diesel 3500 2000


500
City diesel 2000 500

Special diesel 50
(Sulfur, max ppm)
Overview of Scope

HDT
Cat Ref
Light ATM Naphtha

Crude

HDT
Diesel
Heavy Thermal
ATM
Crude Cracking

VAC
FCC
 Technological evaluation;
 New Yields;
 Operation Costs;
 Investment
Identification of Significant Risks

- Analysis of Environmental, Health and Safety

- Gasoline and Diesel oil imported costs

- Logistics for available crude oil

- Freight cost
Benefits

 Increase heavy crude oil processing

 Higher quality diesel and gasoline

 Increase of higher value products

Elaboration of the Technical-Economical


Evaluation Study
Situation – October 2006

 FEL-1 approved

Elaborating conceptual design of Petrobras


Technology Units