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We are Approved by

Types of couplers for India Railways

 AAR ‘H’ Type tight lock CBC.


 ‘E’ Type NT Coupler
 ‘H’ Type Coupler With different Shank.
Types of Draft Gear for India Railways

 Balanced Draft Gear for BG Coach.


 RF – 361 Hight Capacity draft gear.
 71 BD Draft Gear.
Alstom AAR ‘H’-Type with BEC

Alstom Transport joint hand with BEC to develop


and manufacture AAR-’H’-Type Coupler for there
global supply office at USA.

BEC Successfully clear Alstom & AAR standard to


supply large number of ‘H’-Type Tight Lock coupler
assembly arrangements to USA.
Casting Process

Pattern manufacturing & rectification area Mould preparation area Mould ready for pouring Mould Pouring Area

Big Pouring Area Medium Pouring Area Small Pouring Area Heat Treatment Area
Handling Facilities
EOT Cranes : 5 – 25 Tons

Radio Remote Control EOT Cranes : 5 – 8 Tons


Facility spread over 125,000 sq.mt. with specialized
Ground Transfer Trolleys : 30 Tons – 3 Nos.
Fabrication, Machining & Assembly capabilities in
designated area. Foundry Shop is well equipped with Semi Gantry Cranes : 5 Tons
Material Handling facilities for movement of produce
based on operations as Melting, Moulding, Fettling, Jib Cranes : 4 tons
Heat Treatment, Raw Material etc.
Mono rail Cranes : 2 – 4 Tons

Fork Lifters for water quenching : 2 Furnaces


Quality Assurance
Stage – I Stage - II
Liquid Metal Visual check – Before H.T.
Quality inspections are crucial.
Temperature Visual check – After H.T.
BEC has setup numerous quality practices to ensure
Chemical Composition Mechanical Testing /
Customer receive High Quality Castings as per their
Hardness of Test Piece
Specifications.

Qualified NDT personnel – Metallography - 1200 X


ASNT/ISNT Level – II & BARC Level – I,II

NDT:T, RT (IR – 192 & X – Ray ),


Volumetric Analysis & LPT, MPT
Sand Testing Lab

Stage –IV Stage –III


Dimension check using Dye Penetration Testing.
various Gauges, after
Magnetic Particle Testing.
Machining.
Radiography & Ultrasonic
Final Check after Assembly.

Mechanical : .UTS ( 40 Ton & 60


Tons) Impact at sub zero
Portable Analyzer:
temperature, Hardness ( BHN /
Material Quality Documents: Scrap and Ferro Alloys
Rockwell)
identification
• Chemical Analysis Certificate
• Mechanical properties
Certificate
• Non-Destructive Testing – X- Spectro Analysis:
Scrap Metal
ray Up-to 32 elements
Inspection and Testing
• US, Magnetic Method
All products manufactured are thoroughly inspected, tried & tested for quality, efficiency and reliability. Our in-
house testing Laboratories are equipped with advanced and sensitive testing equipment controlled by
 Complete metallurgical/chemical lab with Spectrometer, Microscope, Volumetric analysis experienced Engineers, infatuated with quality. The scope of Quality Control begins with Incoming Material and
 Complete Destructive testing lab for UTS, Impact, Hardness etc. Components and persists until the Finished Product is tested & rolled out.
 Complete NDT lab for RT, UT, MPI, DPT testing
 Hydro testing Facility up to 500 kgf/CM2
 Testing Lab Certified by Lloyds Quality Control is checked rom the receipt of raw material to the final inspection of your product, BEC uses a
 Calibrated Inspection Tools & Instruments including CMM and large scanning dimensional certified quality assurance system to ensure the casting meets or exceeds the mutually agreed upon quality
layout capability. standard. Our state-of-the-art Metallurgical and Sand Laboratory provides us the ability to perform
 Onsite X-ray facility with radiographers on staff with Cobalt 60 & Iridium 192. spectrographic and tensile tests in-house, assuring our customers of immediate certification of chemical and
physical properties.
IMPROVED HIGH TENSILE TIGHTLOCK CENTRE BUFFER COUPLER WITH AAR ‘H’
TYPE HEAD & BALANCED DRAFT GEAR FOR PASSENGER COACHES
AS PER SPEC RDSO/2011/CG-03 (Rev-1)

BG Passenger coaches have been


provided with tight lock center buffer
couplers . It’s consists of AAR-H type
and have anti clamping features because
of vertical interlocking.
COUPLER & DRAFT GEAR

COUPLER DRAFT GEAR


COMPONENTS
COUPLER:
1. COUPLER BODY
2. KUNCKLE
3. KNUCKLE THROWER
4. LOCK
5. KNUCKLE PIVOT PIN
6. SPLIT PIN FOR PIVOT PIN
7. LOCK PIN FOR PIVOT PIN
8. BUSH
9. SHANK WEAR LINER
PLATE
10. DOUBLE ROTARY LOCK
LIFT LEVER
11. ROTARY LOCK LIFT
TOGGLE
COMPONENTS

DRAFT GEAR:
1. POLYMER pad
2. SHANK PIVOT PIN
3. SPINDLE WITH NUT
4. WEDGE LOCKING DEVICE ASSEMBLY
GUAGES

GAUGE DRAWING NO. – 31000 GAUGE DRAWING NO. – 34100-1 GAUGE DRAWING NO. – 34100-2A
DESCRIPTION – CONTOUR MAINTENANCE DESCRIPTION – CONTOUR CONDEMNING LIMIT GAUGE DESCRIPTION – KNUCKLE NOSE WEAR AND
GAUGE STRETCH LIMIT GAUGE
GUAGES

GAUGE DRAWING NO. – 34101-4 GAUGE DRAWING NO. – 34101-4 GAUGE DRAWING NO. – 44250-5
DESCRIPTION – VERTICAL HEIGHT ALIGNING WING DESCRIPTION – VERTICAL HEIGHT ALIGNING WING DESCRIPTION – VERTICAL HEIGHT CONDEMNING
POCKET AND GUARD ARM GAUGE POCKET AND GUARD ARM GAUGE LIMIT ALIGNING WING POCKET AND GUARD
ARM GAUGE
Fixture for Assembly & Testing balance draft
gear

1.Tensile Test fixture for Balanced Draft


Gear.
2.Assembly Fixture for Balanced Draft
Gear
Fixture for Assembly & Testing balance draft
gear

Compressive test fixture for balanced draft gear


Fixture for Assembly & Testing of Coupler

Compressive test fixture for tight lock coupler.


Fixture for Assembly & Testing of Coupler
Uncoupling
TESTING FACILITIES

CHEMICAL MECHANICAL TESTING


TESTING FACILITIES

COUPLING & UNCOUPLING


TESTING FACILITIES

TENSION TEST COMPRESSION


TESTING FACILITIES

BEND TEST TUB TEST


Bhilai Engineering Corporation Limited
Fabrication Division
Plot No 283-292, 17-C Urla Industrial Area Raipur –
493221 CG India
/becfoundry
Advance 3D laser pattern Scanning and
reverse engineering

As an essential first step in the casting


process, pattern making involves the
consideration of many details to
produce an accurate casting.
Shrinkage, distortion and machining
allowances which must be calculated
when shaping the cavity in-order to
build dimensionally accurate casting.

We have 3D Modeler “ SOLID WORKS” which facilitates pattern design. Other than modeling
software, we also are fully equipped with Solidification Simulation package “CAST CAE”
through which we can check sample casting up-to NDT quality Level – I , before producing it in
the Shop Floor.
Our History

Established in 1960, Bhilai Engineering Corporation Limited is one of the largest family-
owned manufacturing & project management company in the central part of India. BEC –
Foundry & Heavy Fabrication Division is an integral part of BEC Group Companies. It has
three Manufacturing Facilities @ Bhilai & Raipur with one full-fledged Machine Shop in the
state of Chhattisgarh, India. The advanced Foundry & Fabrication facility are integrated with
Captive Machine & Assembly Shop.

The Company was set up with an objective of manufacturing high quality Ferrous castings,
Heavy Fabrication in machined condition. Our products are built to stringent International
standards, have been received with distinction and acclaim by all users both in International
and Domestic Market. Company is managed by a team of highly technical professionals,
competent, experienced and committed work force. Activities at BEC are implementation of
highly customized ERP system for Production, Planning & Control.
Global Presence

Germany
South
Russia
Africa

Kenya Ukraine

USA
INDIA Austria

Canada China

Banglades Mexico
h

Technical Collaboration

Global Supplies
TESTING FACILITIES

1. CHEMICAL
2. MECHANICAL TESTING
3. COUPLING & UNCOUPLING
4. TENSION TEST
5. COMPRESSION
6. BEND TEST
7. TUB TEST