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Tracking Output and Miscellaneous

cabinet

TOM

Technical manual

GB 61 115 618 B − 194 Rev. A


LIST OF UPDATES
Rev. Description Date
A Update of the corrective maintenance (application of 12/07
DE_DOC/RAD_07/041).
− First edition. 12/05

Technical manual TOM


II GB 61 115 618 B − 194 REV A
TABLE OF CONTENT

Chapter 0 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0−1


Technical manual presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0−3
List of abbreviations and acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0−5

Chapter 1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1


Presentation of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3
Associated equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4
Detailed description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6
Encoder DC supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
Physical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−8
Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−9
Environmental characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−10
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−11

Chapter 2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−1


TOM cabinet functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3
Encoder power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4

Chapter 3 Setting−up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−1


Installation and setting−up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4
Setting−up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−5

Chapter 4 Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−1


General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−3
Visual inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−5

Chapter 5 Corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1


General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
Removal and replacement of Encoder DC supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−5
Adjustment of encoder voltages (+ 5 V and + 15 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−7

TOM Technical manual


GB 61 115 618 B − 194 REV A III
LIST OF FIGURES

Figure 1−1 TOM cabinet general views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3


Figure 1−2 TOM cabinet associated equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−5
Figure 1−3 Encoder DC supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
Figure 5−1 Encoder DC supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−6

Technical manual TOM


IV GB 61 115 618 B − 194 REV A
Foreword

Chapter 0
Foreword

Technical manual presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0−3


List of abbreviations and acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0−5

TOM Technical manual


GB 61 115 618 B − 194 REV A 0−1
Foreword

Technical manual TOM


0−2 GB 61 115 618 B − 194 REV A
Foreword
Technical manual presentation

TECHNICAL MANUAL PRESENTATION

Equipment configuration

T his publication corresponds to the following configuration:


• TOM cabinet for a primary standalone radar.

Audience and information level

This manual is intended for the maintenance team having followed a training course
approved by THALES.

It presents the procedures required to maintain the equipment in operational state and
also serves as reference for its use and the good understanding of its operation.

The whole description of the technical manual is limited at the required level of
maintenance.

Organisation

This manual is organized in six chapters, as follows:

Chapter 0, "Foreword", gives an outline of this manual with the list of abbreviations, table
of contents and list of figures.

Chapter 1, "General Description", physically describes the equipment to identify its


components which removal is necessary by the required maintenance level, gives its
characteristics and its composition down to the Line Replaceable Units (LRU).

Chapter 2, "Functional description", describes the functions of the equipment.

Chapter 3, "Setting−up and operation", describes installation instructions, switching−


on and switching−off procedures and how to use of the equipment.

Chapter 4, "Preventive maintenance", describes the periodic procedures of cleaning


and control of the good functioning.

Chapter 5, "Corrective maintenance", describes the fault localisation procedures and


the corrective procedures to repair or replace the faulty element to return the equipment
to the operational mode. These procedures consist mainly of removal−replacement
and adjustment procedures.

Symbols in text

These symbols may be found in the text of this manual. They have the following mea-
nings.
This warning symbol means danger. The maintenance technician is in a situation that
could cause bodily injury. Before maintenance team work on any equipment, techni-
Warning
cian must be aware of the hazards involved with electrical circuitry, radio frequency,
rotating equipment and high elevation work. It is necessary to be familiar with the pro-
cedures usually used to avoid the accidents and to consult safety instructions added
to this manual.

TOM Technical manual


GB 61 115 618 B − 194 REV A 0−3
Foreword
Technical manual presentation

Text set off in this manner indicates that failure to follow directions could result in
damage to equipment or loss information.
Caution

Text set off in this manner presents commentary, sidelights, or interesting points of
information.
Note

Documentation feedback

If you are reading THALES product documentation on a cdrom, to submit technical


comments, click Ideas in the bottom toolbar and after you complete the form send it
to THALES.

To submit your comments by mail, for your convenience the binders contain a request
form. You can mail your comments to the mentionned address.

We appreciate and value your comments.

Technical manual TOM


0−4 GB 61 115 618 B − 194 REV A
Foreword
List of abbreviations and acronyms

LIST OF ABBREVIATIONS AND ACRONYMS

List of abbreviations and acronyms

Abbreviations and Signification


acronyms
AC Alternating Current
ACP Azimuth Change Pulse
ARP Azimuth Reference Pulse
ATCC Air Traffic Control Centre
BITE Built−In Test Equipment
CBP I/R CaBinet Parameters
CLK Clock
DC Direct Current
DPC Data Processor Computer
ETH Ethernet
GDLP Ground Data Link Processor
I/O Input / Output
IRIS Indicator of Radar Information System
LAN Local Area Network
LINES Link Interface Node for External Systems
LTM Local Technical Maintenance
MDRP Mode S Digital Receiver and Processor
NTP Network Time Protocol
PC Personnal Computer
RCMS Remote Control and Monitoring System
SCN Surveillance Coordination Network
STM Specialized Technical Maintenance
TMR Radar Processing in its Multi Radar version (Traitement
Multi Radar in french)
TOM Tracking Output and Miscellaneous
TTG Test Target Generator
UPS Uninteruptible Power Supply

TOM Technical manual


GB 61 115 618 B − 194 REV A 0−5
Foreword
List of abbreviations and acronyms

Technical manual TOM


0−6 GB 61 115 618 B − 194 REV A
General description

Chapter 1
General description

Presentation of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3


Associated equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4
Detailed description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6
Encoder DC supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7
Physical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−8
Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−9
Environmental characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−10
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−11

TOM Technical manual


GB 61 115 618 B − 194 REV A 1−1
General description

Technical manual TOM


1−2 GB 61 115 618 B − 194 REV A
General description
Presentation of the equipment

PRESENTATION OF THE EQUIPMENT

Introduction

The TOM cabinet (see Figure 1−1) is a standard 19" cabinet, which encloses two
redundant radar processing channels and associated maintenance equipment. This
grouping arrangement offers great modularity capability as the same hardware assem-
bly can be installed directly in primary, secondary and co−mounted radar systems.

Ithouses in one physical single cabinet:


•• processing channel 1 in the upper part,
the maintenance pieces of equipment in the central part with additional room for
• optional units (i.e. modems),
and the processing channel 2 in the lower part.

TOM
Optional CABINET
NTPS 1

DPC PC 1
(TOP PC 1)
PLINES 1−1 AZIMUTH
ENCODERA
POWER
Optional
IRIS SUPPLIES
PLINES 1−2
SWITCHING BOX

SUPERVISION
SWITCH 1 SWITCH
IRIS PC
Optional
IRIS PLINES
AZIMUTH
ENCODERB
POWER
Optional SUPPLIES
MODEMs

SWITCH 2
RCMS PC
Optional
NTPS 2

DPC PC 2
(TOP PC 2)
PLINES 2−1

Optional
PLINES 2−2

FRONT VIEW REAR VIEW tom−g0004−00−gb

Figure 1−1 TOM cabinet general views

TOM Technical manual


GB 61 115 618 B − 194 REV A 1−3
General description
Associated equipment

ASSOCIATED EQUIPMENT

Internal equipment

T he TOM cabinet physically interfaces with the following units from top to bottom:
• the channel 1 (A) equipment which consists of:

• one NTP Server (option),
• one TOP PC (also named DPC PC),
• one or two (option) ATCC LINES,
the maintenance and communication equipment:

• one video switching box,
• one IRIS PC,
• one IRIS LINES (option),
• the optional modems,
• one RCMS PC,
the channel 2 (B) equipment which consists of:

• one NTP Server (option),
• one TOP PC (also named DPC PC),
one or two (option) ATCC LINES.

The LAN switches, located at the back of the cabinet, are connected to the relevant
equipment of channel 1, channel 2 and supervision LAN.

The azimuth encoder power supplies are located at the rear left part of the cabinet.

A terminal block interfaces the internal units with AC mains via four independent mains
socket strips (channel 1, channel 2, maintenance).

These four strips are distributed along the rear face of the cabinet.

Empty slots are kept closed with blank panels.

External equipment

The TOM embedded units are connected to the following external equipment (see
F igure 1−2):
• Each TOP−PC (DPC−PC) is interfaced with the TMR−PC via the switch ofthe
• relevant channel Ethernet LAN.
• Each external TMR−PC is connected to the supervision switch.
Plot and track messages are delivered to the ATCC via the LINES communica-
• tion equipment and optional modems.
The RCMS LTM is connected to the I/O modules equipment (part of RCMS) via
• the supervision LAN switch.
The RCMS LTM is also connected to the remote STM; this link is customisation
• sensitive too.
The external Power Distribution cabinet delivers the AC mains to units embedded

Technical manual TOM


1−4 GB 61 115 618 B − 194 REV A
General description
Associated equipment

in the TOM cabinet (also to other external units).



Individual DC power supplies deliver adjustable voltages to the azimuth enco-
ders located in the rotary joint.

ROTARY JOINT (with ENCODERS)

AZIMUTH PULSES POWER


to TMR units of channel A / B
DISTRIBUTION
CABINET
DC VOLTAGES

DC VOLTAGES
I/O modules (RCMS)

MAINS
TO
UNITS

ENCODER ENCODER TOM CABINET


DC SUPPLY DC SUPPLY
* NTPS option

NTPS* TOP PC 1 TOP PC 2 NTPS* IRIS


CLK

CLK
SUPERVISION LAN SWITCH

CHANNEL 1 LAN SWITCH CHANNEL 2 LANSWITCH LTM

LINES LINES

MODEM MODEM MODEM

PRIMARY
CABINET SUPERVISION
BITE ANDCONTROLS
LAN SWITCH
(PRIMARY) (ETH LAN)

TMR PC TMR PC
CHANNELA CHANNELB
tom−g0002−01−g

Towards Towards Towards


ATCC ATCC STM
b

Figure 1−2 TOM cabinet associated equipment

TOM Technical manual


GB 61 115 618 B − 194 REV A 1−5
General description
Detailed description

DETAILED DESCRIPTION

Physical description

The 19" standard units installed in the TOM cabinet are slid on fixed lateral rails and atta-
ched to the frame of the cabinet by their front faces. Their front panels are directly acces-
sible; their rear faces are accessible after opening the cabinet backdoor.

Non 19" standard units are installed in the rear part of the TOM cabinet: two sets of two
power supplies powering the azimuth encoders are clipped on two DIN Rails and three
LAN switches are placed on shelves. Labels posted on the cabinet near the LAN swit-
ches refer to the LAN connected to each switch.

Main cooling airflow circulates from front to rear, through the internal fans of the housed
units.

The position of inlet/outlet ports is designed to adequately participate to the cooling of


the inside equipment using the air of the radar technical room. Natural air draft is ducted
from the rear lower inlet port to the cabinet upper side outlets. The installed units internal
fans reinforce air draft.

Electrical connection

The TOM cabinet is designed to be installed on a skid which facilitates the interconnec-
tion of side by side cabinets. All external interconnection of the TOM cabinet are perfor-
med through its floor except for the encoders cables. A mains terminal block is located
on the floor of the TOM cabinet. It is accessible when the rear door is open.

The cabinet is equipped with several mains sockets for powering separately the diffe-
rent channel units with mains: switching off one complete channel, or the service units,
has no influence on other units.

This operation is performed using the switch of the Power Distribution cabinet.

Technical manual TOM


1−6 GB 61 115 618 B − 194 REV A
General description
Encoder DC supply units

ENCODER DC SUPPLY UNITS

Description

The encoder DC supply units (see Figure 1−3) are clipped on two rails visible from the
rear side.

One is in the upper part of the TOM cabinet, in the area allocated to radar channel 1.
The second one is in the lower part of the TOM cabinet, in the area allocated to radar
channel 2.

E ach one of these two rails receives two single output voltage units:
•• One delivers a 5V DC voltage to the encoder of the relevant channel.
The other delivers a 15V DC voltage to the same encoder.

The general shape of the DC supply units is roughly cubic. Its front face receives the
technical label with the DC supply unit reference and the connection description related
to the upper side terminal pins. The right one is assigned to the output voltage adjust-
ment. A LED indicator for power on is located beside the adjustment pin.

The rear face is equipped with an attaching device suitable for clipping it on the cabinet
DIN rail.

The electrical cables are connected to the encoders via the opening of the cabinet roof.

tom−g0003−00−un

Figure 1−3 Encoder DC supply units

TOM Technical manual


GB 61 115 618 B − 194 REV A 1−7
General description
Physical characteristics

PHYSICAL CHARACTERISTICS

Physical characteristics of TOM cabinet

Parameter Value
Height (38 U) 1660 mm
Width 600 mm
Depth 800 mm
Weight < 300 kg

Physical characteristics of cabinet equipment

The physical dimensions and the weight (approx.) of any equipment are given in the
table below:
Equipment designation Weight Width Height Depth
(g) (mm) (mm) (mm)
DC supply DR−4505 310 78 67 93
DC supply DR−4515 310 78 67 93

Technical manual TOM


1−8 GB 61 115 618 B − 194 REV A
General description
Electrical characteristics

ELECTRICAL CHARACTERISTICS

AC mains power supply (input)

Parameter Value
Voltage 230 V + 6% − 10%
Frequency 50 Hz or 60 Hz
Consumption < 3 kVA

Encoder power supplies characteristics

The output voltages characteristics of the encoder DC supply units are:

DR−4505 DC supply characteristics:

Parameter Value
DC voltage 5V
Voltage adjustment range 4.75 V —5.5 V
Current range 0 —5 A
Rated power 25 W

DR−4515 DC supply characteristics:

Parameter Value
DC voltage 15 V
Voltage adjustment range 13.5 V —16.5 V
Current range 0 —2.8 A
Rated power 42 W

TOM Technical manual


GB 61 115 618 B − 194 REV A 1−9
General description
Environmental characteristics

ENVIRONMENTAL CHARACTERISTICS

Operating conditions

Parameter Value
Temperature + 10 °C to + 40 °C
Relative humidity 80% (no condensing)
Altitude 0 to 3600 metres above sea level (< 650 hPa)

Storage conditions

Parameter Value
Temperature − 40 °C to + 60 °C
Relative humidity 40% to 90% (no condensing)
Altitude 0 to 10000 metres above sea level (< 650 hPa)

Technical manual TOM


1−10 GB 61 115 618 B − 194 REV A
General description
Parts list

PARTS LIST

Parts list

The breakdown of the parts list below is limited to the logistic breakdown.
Level Designation Id. Thales Qty LRU
number
Equipped TOM cabinet TOM 61 383 965 1
1 Encoder DC Supply Unit (5 V) DR−4505 91 832 571 2 X
1 Encoder DC Supply Unit DR−4515 91 832 572 2 X
(15 V)
1 Wired TOM cabinet − 61 383 964 1 X
0 Video switching box − − − X
0 LINES system pLINES E − − X
0 Personal computer for radar DPC PC − − X
processing
0 NTP server NTPS − − X
0 IRIS PC IRIS − − X
0 RCMS PC RCMS − − X
0 MODEM − − − X
0 LAN switch − − − X

Items with level noted “0" are physically in the TOM cabinet but have their own techni-
cal documentation (the video switching box is part of the IRIS technical manual). Refer
Note
to the general table of contents established for the programme in the System Manual.
Their reference and quantity are specific for each individual radar site and are given in
the System Manual.

TOM Technical manual


GB 61 115 618 B − 194 REV A 1−11
General description
Parts list

Technical manual TOM


1−12 GB 61 115 618 B − 194 REV A
Functional description

Chapter 2
Functional description

TOM cabinet functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3


Encoder power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4

TOM Technical manual


GB 61 115 618 B − 194 REV A 2−1
Functional description

Technical manual TOM


2−2 GB 61 115 618 B − 194 REV A
Functional description
TOM cabinet functional description

TOM CABINET FUNCTIONAL DESCRIPTION

TOM cabinet functions

The functions of the cabinet itself are limited to the mechanical and electrical interface.

Internal equipment functional description

The functional description of the cabinet internal equipment is depicted in the relevant
technical manual.
The reader is kindly requested to refer to the general table of contents available at the
beginning of each volume. This table lists all the technical literature related to the spe-
Note
cific programme.
On html format technical documentation on the left of the screen there is a hierarchy
menu which is used for navigating in the manuals.

TOM Technical manual


GB 61 115 618 B − 194 REV A 2−3
Functional description
Encoder power supplies

ENCODER POWER SUPPLIES

PSU functional operation

The encoder power supplies deliver adjustable voltages which take into account the
loss due to the cable length.

This adjustment has to be carried out once at site installation or after device replace-
ment.

PSU functional description

The PSUs are equipped with an input EMI filter, the input voltage is then rectified and
filtered before conversion to low voltage by a power switch and a transformer.

The output voltage is finally rectified and filtered for becoming a DC voltage. The discre-
pancy of this output voltage is detected and a feed back circuitry controls the power
switch so as to obtain the specified characteristics.

Technical manual TOM


2−4 GB 61 115 618 B − 194 REV A
Setting−up and operation

Chapter 3
Setting−up and operation

Installation and setting−up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3


Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4
Setting−up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−5

TOM Technical manual


GB 61 115 618 B − 194 REV A 3−1
Setting−up and operation

Technical manual TOM


3−2 GB 61 115 618 B − 194 REV A
Setting−up and operation
Installation and setting−up

INSTALLATION AND SETTING−UP

Installation

Refer to the Installation File for the installation instructions regarding the site configura-
tion and the equipment wiring in the complete system.

Initial setting−up

The manufacturer carries out System/equipment initial setting−up procedure.

TOM Technical manual


GB 61 115 618 B − 194 REV A 3−3
Setting−up and operation
Programming

PROGRAMMING

General

Not applicable

Technical manual TOM


3−4 GB 61 115 618 B − 194 REV A
Setting−up and operation
Setting−up

SETTING−UP

Operating modes

The TOM cabinet could be in operation (switched on) or switched off (un−powered).

It has no specific maintenance mode.

Switching−on

The units housed in the TOM Cabinet are switched−on by pushing the relevant "ON"
button on the Power Distribution cabinet front panel.

Each channel can be energized separately.

Displays

For encoder power supply units, LEDs on their front panel indicate the status of each
unit:
Led color Status of output voltage
Red output voltage out of tolerances
Green output voltage correct

Switching−off

The units housed in the TOM Cabinet are switched−off by pushing the relevant "OFF"
button on the Power Distribution cabinet front panel.

Each channel can be de−energized separately.

TOM Technical manual


GB 61 115 618 B − 194 REV A 3−5
Setting−up and operation
Setting−up

Technical manual TOM


3−6 GB 61 115 618 B − 194 REV A
Preventive maintenance

Chapter 4
Preventive maintenance

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−3
Visual inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−5

TOM Technical manual


GB 61 115 618 B − 194 REV A 4−1
Preventive maintenance

Technical manual TOM


4−2 GB 61 115 618 B − 194 REV A
Preventive maintenance
General

GENERAL

Purpose

The purpose of preventive maintenance is to verify the correct performance of the equip-
ment and to ensure its cleanliness.

Abnormalities and mismatching will be detected during routine maintenance or during


built−in tests of the radar system.

List of preventive maintenance sheets


Description Periodicity Duration Personnel
Visual inspection and cleaning 1 year 10 min 1 Electronics
technician

The period between regular maintenance given in the above table should be conside-
red as a maximum time interval. However, the user can perform these preventive main-
Note
tenance operations at shorter intervals or when performing a corrective maintenance
intervention.
Duration times shown in the table are average times spent by properly trained person-
nel using the relevant tools, spares and documentation when performing the tasks.

Logistic support elements

The necessary tools, test equipment and consumables for the maintenance sheets are
given hereafter:

S tandard tools
• None

S pecific tools
• None

S tandard test equipment


• None

S pecific test equipment


• None

Consumables
• None

TOM Technical manual


GB 61 115 618 B − 194 REV A 4−3
Preventive maintenance
Visual inspection and cleaning

Technical manual TOM


4−4 GB 61 115 618 B − 194 REV A
Preventive maintenance
Visual inspection and cleaning

VISUAL INSPECTION AND CLEANING

Maintenance data

Data Value
Periodicity 1 year
Duration 10 min

Personnel 1 Electronics technician

Logistic support elements

S tandard tools
• None

S pecific tools
• None

S tandard test equipment


• None

S pecific test equipment


• None

Consumables
• None

S pares
• None

Preliminary conditions

None.

Visual inspection
Step Action
1 Inspect the cabinet for marks of wear.

Cleaning

Step Action
1 Dust the cabinet.

Return to operational condition

None.

TOM Technical manual


GB 61 115 618 B − 194 REV A 4−5
Preventive maintenance
Visual inspection and cleaning

Technical manual TOM


4−6 GB 61 115 618 B − 194 REV A
Corrective maintenance

Chapter 5
Corrective maintenance

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3
Removal and replacement of Encoder DC supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−5
Adjustment of encoder voltages (+ 5 V and + 15 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−7

TOM Technical manual


GB 61 115 618 B − 194 REV A 5−1
Corrective maintenance

Technical manual TOM


5−2 GB 61 115 618 B − 194 REV A
Corrective maintenance
General

GENERAL

Purpose

The purpose of the corrective maintenance is, in case of malfunction, to use simple
o bservations and quick procedures to:
•• localize any faulty functional unit, and repair or replace it;
return the equipment to the operational mode.

List of maintenance sheets


Description Duration Personnel
Removal and replacement of Encoder DC supply 5 min 1 Electronics
units technician
Adjustment of encoder voltages (+ 5 V and 10 min 1 Electronics
+ 15 V) technician

Duration times shown in the table are average times spent by properly trained person-
nel using the relevant tools, spares and documentation when performing the tasks.
Note

Logistic support elements

The necessary tools, test equipment and consumables for the maintenance sheets are
given hereafter:

S tandard tools
• Standard tool kit

S pecific tools
• None

S tandard test equipment


• Multimeter

S pecific test equipment


• None

Consumables
• None

TOM Technical manual


GB 61 115 618 B − 194 REV A 5−3
Corrective maintenance
Removal and replacement of Encoder DC supply units

Technical manual TOM


5−4 GB 61 115 618 B − 194 REV A
Corrective maintenance
Removal and replacement of Encoder DC supply units

REMOVAL AND REPLACEMENT OF ENCODER DC SUPPLY UNITS

Maintenance data

Data Value
Duration 5 min

Personnel 1 Electronics technician

Logistic support elements

S tandard tools
• Standard tool kit

S pecific tools
• None

S tandard test equipment


• None

S pecific test equipment


• None

Consumables
• None

S pares
•• Encoder DC Supply Unit (DR−4505) (91 832 571)
Encoder DC Supply Unit (DR−4515) (91 832 572)

Preliminary conditions

The relevant channel is not operational during this procedure.


Caution
Step Action
1 Open the TOM cabinet rear door.
2 Check the LED on the DC power supply for failure confirmation.
3 If necessary, perform a radar channel switch−over.
4 Remove the mains cable of the relevant encoder power supply from the
mains distribution strip (MA N1 or MA N2).

Removal

Step Action
1 Mark and remove the electrical cables connected to the upper connection
tabs of the DC supply unit (see Figure 5−1).
2 Extract the DC supply unit from the rail.

TOM Technical manual


GB 61 115 618 B − 194 REV A 5−5
Corrective maintenance
Removal and replacement of Encoder DC supply units

tom−g0003−00−un

Figure 5−1 Encoder DC supply units

Replacement

Step Action
1 Put in place the DC power supply unit.
2 Connect the electrical cables to the DC supply unit connection tabs.

Return to operational condition

Step Action
1 Connect the mains cable of the power supply unit to the mains distribution
strip.
2 Perform a voltage adjustment as described in the adjustment sheet (see
TOM Adjustment of encoder voltages (+ 5 V and + 15 V)).
3 Close the TOM cabinet rear door.

Technical manual TOM


5−6 GB 61 115 618 B − 194 REV A
Corrective maintenance
Adjustment of encoder voltages ( + 5 V and + 15 V)

ADJUSTMENT OF ENCODER VOLTAGES ( + 5 V AND + 15 V)

Maintenance data

Data Value
Duration 10 min

Personnel 1 Electronics technician

Logistic support elements

S tandard tools
• Standard tool kit

S pecific tools
• None

S tandard test equipment


• Multimeter

S pecific test equipment


• None

Consumables
• None

S pares
• None

Preliminary conditions

Step Action
1 Open the TOM cabinet rear door.
2 Locate the power supply voltage to be adjusted: Channel A/1 or B/2 and
+5V or +15V.

Adjustments

Step Action
1 Connect a digital voltmeter between the output voltage pins located on the
top of the power supply unit.
2 Adjust the +5V or +15 V voltage to achieve the value recorded during the
Site Acceptance Tests (refer to the Installation File) using the potentiome-
ter identified as "+V ADJ", located on the right upper part of the Power
Supply Unit of the channel to be adjusted.

Return to operational condition

Step Action
1 Close the TOM cabinet door.

TOM Technical manual


GB 61 115 618 B − 194 REV A 5−7
Corrective maintenance
Adjustment of encoder voltages ( + 5 V and + 15 V)

Technical manual TOM


5−8 GB 61 115 618 B − 194 REV A

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