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Sealing Face materials
-Ceramics -Metal - arbon
General Purpose Mechanical Seals
-For Automotive Water Pumps -For Automotive Air Conditioning Compressors -For Turbochargers -For Refrigerator Compressors -For Home Appliances -For Truck Rollers -For Chemical Process Pumps -For High Speed Rotating Equipment's
Special Mechanical Seals
-Circumferential Segment Seal -Non-Contact Seal -Piston Ring Seals
Industrial Mechanical Seals Self-Acting Gas Seals NF9 Lip Type Seals
-For Automotive Air Conditioning Compressors
-C -Seals -E -Seals
-Stern Tube Seals -Stern Tube Bearings
Large Valves for Nuclear Power Plants
-Welded Metal Bellows -Bellows Devices -Precision Bellows Hydroformed Bellows/Electro Deposit Bellows)
Special Valves Couplings and Bearing
-Welded Metal Bellows Valves -Others
-Diaphragm Couplings -Flexure Pivot Tiling Pad Bearing
Automotive Industry-seal & valves
Water Pump Mechanical Seals Reed Valves
More than 70 % shares in the world market. 60% shares in the world market.
Automotive-Air Compressor Seal & Control Valve Lip Type Seals for Air Compressor Control Valves for Air Compressor Over 75% shares in the world market .
API Complied Long Life Mechanical Seal Hot oil testing equipment Propane testing equipment .
Gas Seal Diaphragm Coupling NF9 Bi-directional Self-Acting Gas Seal Diaphragm coupling .
Marine Aerospace .
We assure products with extensive testing equipment Slurry seal testing machine Gas seal testing machine Agitator Seal testing machine High pressure and High speed Seal testing machine .
Qualification testing Rigorous testing of our API seals at EKK Japan Hot oil testing equipment Propane testing equipment .
API 682 CERTIFICATE OUR API 682 FIRST EDITION QUALIFIED SEALS COMPLY TO THE SECOND EDITION QUALIFICATION ALSO .
Basics of Mechanical seals .
GLAND PACKING ARRANGEMENT LEAKED FLUID .
Advantages v/s disadvantages of Gland Packing Only Advantage Low cost alternative .
.. Loss of product A potential source of pollution!!! Asbestos is banned in all developed countries!! More friction leading to more heat generation.Disadvantages ??? Many «. less efficiency Less bearing life due to entry of water in bearings Higher maintenance cost More down time More Power Consumption .
Is there any other solution ? .
Mechanical seals!! .Yes!!! Somebody said «.
. And that is why it is called a ´Mechanical sealµ.DESIRABLE FLOW OF FLUID IN THE ROTATING EQUIPMENT FROM HIGH CHAMBER PRESSURE TO LOWER SIDE. It consists of precise machining parts and seals mechanically.What is a Mechanical Seal IT IS A DEVICE THAT PREVENTS / RESTRICTS UN.
How does it function ??? Pump stuffing box Gland Media Seal Ring Mating Ring Almost no leakage .
How does it look ??? Gland gasket MR packing Faces Seal ring packing .
ONE SOFT FACE AND ONE HARD FACE ROTATING AGAINST EACH OTHER. NO GAS PHASE TO PREVENT FACE CONTACT. NO SOLID PARTICLES TO DAMAGE SEAL FACE. NO INTERRUPTION IN LIQUID FILM. .PRINCIPAL OF SEALING BASIC SEAL WORKS ON THE PRINCIPLE OF : THIN LIQUID FILM BETWEEN A ROTARY AND STATIONARY FACE.
.Component of Mechanical Seal Ex. Sliding Face Ring (Seal Ring) Driving component (Set Screw) Packing (O-Ring) Sliding Face Ring (Mating Ring) Packing (O-Ring) Packing Spring Component Driving Component(Metal Bellows) ..Component of BA640(Bellows Ace).
5 m) Atmosphere .Key point of Mechanical Seal Sliding Face Fluid Expand Sic.5 2. Gap (0.WC etc. Carbon(Material) etc.
To add the suitable and flat pressure to the Sliding Face...5 2. . To finish the flatness and the roughness of the Sliding Faces super precisely...Key point of Mechanical Seal Sliding Face If the gap of the Sliding faces.5 m) For making the gap of the Sliding Faces proper. To assemble accuracy. Big leakage Too wide Seizure & damage the Sliding face Too narrow High performance & Long life Proper (0.
Single / Dual .Balanced / Unbalanced Mounting method .Springs / Bellows Rotation .Springs rotating/stationary Arrangements .Classification Balance Ratio .Inside / Outside Flexible elements .
SEAL CATEGORIES PUSHER SEALS (NON BELLOWS) NON PUSHER SEALS (BELLOWS) O ring seals Wedge seals More material options Higher Pressures Easier to manufacture Metal Bellows Rubber Bellows PTFE Bellows No µhang up¶ Better leakage rates Better abrasive handling More tolerant to misalignments .
Hydraulic Load plus Spring load Area ³A´ always Face stress is therefore high
Close Faces Greater than Area ³B´ High Temperature High face wear
Seals need to be Hydraulically balanced, to seal pressures > 10 Bars G
In balanced seal Hydraulic load through Area ³A´ is is spread over Larger area ³B´. The resultant stress is lower than Unbalanced seal
± ± ±
Provide The Initial Closing Force Are Very Important At Low Pressures Are Not So Important At High Pressures
Design Features Springs ± For High Speed Seals Use Stationary Springs (25m/s Typical Break Point) .
FLEXIBILITY RUBBER BELLOWS `O¶ RING `V¶ PACK PTFE BELLOWS PTFE WEDGE METAL BELLOWS .
PUSHER TYPE SEALS .
SINGLE PUSHER SEAL .
SINGLE COIL SPRING SEALS LONG PITCH BETWEEN COILS AVOIDS CLOGGING OF SPRINGS. . AXIAL SPACE IN STUFFING BOXES NEED TO BE CONSIDERED. WHILE DESIGNING THE SEAL. IN SLURRY APPLICATION. SEAL IS INDEPENDENT OF DIRECTION OF DIRECTION OF ROTATION SEAL OCCUPIES LONG SPACE. SINGLE COIL SPRING IS STURDY TO KEEP FACES IN CONTACT TONGUE & GROOVE DRIVE IS STRONG DRIVE TO AVOID SLIPPAGES WHILE FACE TRACKING.
E01 SEAL .
NON-PUSHER TYPE SEALS .
Design Features Secondary Sealing Element ± Pusher Seal O-ring must move axially .
Pusher versus Bellows seal .
Bellows seal No flush Low power consumption Low heat generation Low face wear Non-clogging feature One piece-ease to fit Pressure Balanced No shaft or sleeve wear Even face load .
TYPE 560 SEAL SHELL SPRING HOLDER FRICTION RING SEAL FACE SPRING BAND .
Arrangements Single ± ± Inside Mounted Outside Mounted Dual ± ± Pressurised Non-Pressurised .
Arrangements Single ± Inside Mounted .
Arrangements Single ± Outside Mounted .
Dual Seal Arrangements Classical ³Tandem´ Process seal Backup seal Classical ³Double´ Process seal Barrier fluid seal .
Double to back seal Barrier fluid Pressure gauge Flow control valve Inboard seal Pressure control valve Outboard seal Media .
TANDEM SEALS .
API PLANS .
API Circulation Systems Seals generate heat and require lubrication while face sealing. These systems are used to dissipate this generated heat and cool the seal faces thus extending the seal life .
. IN CASE OF EXTERNAL FLUID FLUSHING .FLUSHING REMOVES HEAT GENERATED BETWEEN RUBBING FACES. PROVIDES LUBRICATION. KEEPS LIQUID INSIDE STUFFING BOX IN CONSTANT CIRCULATION. INCREASES MARGIN BETWEEN VAPOUR PRESSURE AND STUFFING BOX PRESSURE.FLUSHING DOES NOT ALLOW ABRASIVES TO REACH SEAL FACES.
API PLANS Mechanical Seals generate heat. And wear of secondary packings 4) Media properties: Media which vaporize. Fail the seals prematurely. springs and bellows clogging. or solidify. or congeal affect Seal performance if proper API Plan is not implemented. . Factors affecting Seal performance: 1) Lubrication of faces : Is achieved by proper flushing plan 2) Circulation of Media: Media circulation in Seal chamber removes heat generated by Seal faces. or crystallize. Seal faces opening/wearing . API Plans support To maintain Seal environment as much as clean. 3) Solids/Slurry entrapment: Solids /Slurry in Media entrap between Seal faces. To keep Environment in Seal chamber as much as clean.
FLUIDS WHICH DECOMPOSE IN CONTACT WITH ATMOSPHERE ADDITIONAL ADVANTAGES KEEPS AREA OUTSIDE SEALS CLEAN PROVIDES HEATING / COOLING TO SEAL FACES.QUENCHING KEEPS ATMOSPHERE AWAY TOXIC FLUIDS CRYSTALLIZING PRODUCTS CRYOGENIC APPLICATIONS HIGH FREEZING POINT FLUIDS FLUID HAS A TENDENCY TO BECOME VISCOUS IN CONTACT WITH THE ATMOSPHERE HIGH TEMP. .
SEAL SELECTION .
Corrosive or non-Corrosive Viscosity Ability to lubricate under Boundary conditions Boiling point or Vapor pressure .SELECTION & SPECIFICATIONS Once it is decided to give Mechanical seal following points must be checked to confirm design I) Chemical and Physical properties of fluid to be sealed For example: $ $ $ $ $ Gas or Liquid.
thermal expansion under pressure of housings Presence of abrasive material Cleaning or sterilization at other operating conditions Period out of use. .SELECTION & SPECIFICATIONS II) The physical operation conditions : For example: $ $ $ $ $ $ $ $ Pressure differential to be sealed Temperature of environment or system Speed Fluctuations of temperature or pressure Mechanical vibration.
Duty parameters for selecting a mechanical seal are : A) Media (corrosive. hazardous etc.) B) Pressure C) Speed D) Temp . abrasive/crystallizing.
MEDIA Corrosive ± Material Of construction Crystallizing ± Heating Dirty ± Suitable Plan ± Hard Faces Hazardous ± Dual or Tandem Seal .
PRESSURE Unbalanced Seal ± Up to 10 BAR Balanced Seal ± Vacuum to 35 bar Higher pressure ± Special seal. Suction pressure ± ???? Vapour Pressure ± ???? .
REASONS AVOID FLYING OFF THE SPRINGS FACES WITH HIGHER PV VALUE REQUIRED .SPEED FOR MORE THAN 3000 RPM STATIONERY SEALS ARE REQUIRED .
TEMPERATURE Selection of Elastomer Selection of Flush Plan Selection of Cooling Plan Quench Requirement .
S= Single OR 3 Aux. Device T OR P 4 Packing F= Viton G= PTFE R= Grafoil 5 Faces N= C/Sic M = TC/Sic X = As Specified T= Tandem U= Unbalance d OR D OR A E= EPDM I= kALREZ .SEAL CODE 1 Type B= Balanced OR 2 Arrangeme nt.
Our products are Mechanical seals Sealing systems .
Applications Refining & Petrochemical Chemical Power Pulp & Paper Municipal water supply Pharmaceutical & many others .
04 to 07. MD 250/251 . 11 to 14 ) Specialty Pusher Designs Type L (01. 31) Single Coil Spring Type E (01 to 04. LB500 ) EK 700.02. MA 290/291. LA 200.Standard Product Range ± Pusher Designs Multi Spring Pusher Seals Type P ( 01 to 04. 21 to 24. 11 t0 14. EK 777 MA 250/251.
80. 135 mm Type C Arrangement 1 & 2 Sizes 50/57. 93/101. 45. 113/120. 90. 65. 115. 70. 60. 125.API 682 seals Seal sizes developed by EPIL Type A Arrangement 1 & 2 Sizes 40. 108/111. 73/76. 127/139 mm . 83/89. 6067.
LL9. LY9SA seals Fully qualified API 682 seals Type A & Type B .
API TYPE A SEALS .
API TYPE B SEALS .
LY9TC seals Fully qualified API 682 seals Type C .
API TYPE C SEALS .
Y 14 .Standard Product Range Non Pusher ± Rubber Bellows Seals 790.Y 12 . 520.Y 13 . EA111 ± Teflon Bellows Seals ± Metal Bellows Seals Titanium Bellows Seals AM350 Bellows Seals .Y 18 Inconel 625 Bellows Seals .Y29 Hastelloy Bellows Seals .Y 17 Alloy 20 Bellows . 560.Y37/38 Inconel 718 Bellows Seals .
4 bar .Seals for Mixing solutions High pressure Seals for PTA Mixers Seal size L9 (Spl.) RB 0285mm / L9 (Spl.) RB 0285mm Parameters Media: Temperature: Speed: Pressure: Acetic acid + PTA 2150C 65 rpm 21.
1071 rpm 9. 62 . 62 Double Tandem Seal with Plan 32. 52.HIGH END SEALS Metal bellows stationary seal For Lawrence pumps Parameters Media: Temperature: Speed: Pressure: Hydrocarbon with fine catalyst 360 to 4000C.5 bar Single Seal with Plan 32.
75 bar gauge. The maximum flare back pressure Y11GX meets these limits & hence it also complies to API 682 2nd edition emission norms Performance capability Media: Flashing Hydrocarbon Temperature: ³1500C´ max.Y11 GX seal Non contact dry running gas seal for pumps In hose testing carried out For 4 sizes Working satisfactorily at Gas Authority of India Ltd 1000 PPM by volume (measured by EPA method 21) for the outboard seal with a containment seal chamber pressure not more than 1.e. i. Speed: 3600 rpm Pressure: 20 bar max. .
Y 11 GX .