GNL3Z PJ PIPING INSPECTION

2010. JUL.28th QA/QC TEAM

Inspection Sequence
No Inspection Activity Receiving Inspection Fit-UP Inspection Ferrite Contents Visual Inspection RT Hardness Check Application Code Relevant QCP Relevant WPS Relevant Procedure ASME B31.3 ASME B31.3 Relevant Procedure Relevant Procedure Relevant Procedure Only Stainless

Inspection Authority
DW SAIPEM SONAT RAH ARH REMARKS

1 2 3 4 5

After PWHT After PWHT

6

7

PMI

Only Stainless

8

Hydro Test

Material Team .Saipem Authorized Personnel .Damage Check(Dent.3 Report .Direction Check(Flange.2 Authorized Personnel . Blanch) . Flange Face etc) .Color Coding Check . Painting.1. ) 1.Preservation Check 1. Receiving Inspection 1.Construction Team .DW QC : Preparation of NCR( . Elbow. Welding Bevel.Dimension Check .Overage. Shortage & Damage Report .1 Check Point .

Bevel Angle(WPS) .3) .2. Paint.59mm-API 1104) . Grease etc) . Oil.Tapered Angle(ASME B31. Fit-Up Inspection 1.Foreign Material(Scale. Check Point .Misalignment(1.Root Gap(WPS) .

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CDQ.Saipem & Sonatrach Inspector 3. Authorized Personnel .DW QC : Implement of Inspection .WL.Construction Team : Preparation & Requisition of Inspection(RFI) .0150) . Report Pre-Welding Visual Inspection Report(Form code: MDT.2.

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Fe Content Measure : Root Pass of Stainless Steel .Carbon Wire 2.Saipem & Sonatrach Inspector 3.DW QC : Implement of Inspection . Report : Non Destructive Examination Report(Form code: MDT. Authorized Personnel . Device(Refer to Photograph) 4.0140) .CDQ.WL. Check Point .3. Ferrite Content Measurement 1.Construction Team : Preparation & Requisition of Inspection(RFI) .

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Surface Imperfection of Weld  Crack : No Permitted  Lack of Fusion : No Permitted  Incomplete Penetration : No Permitted  External Porosity : No Permitted  Surface Roughness : ”500 min Ra  Under bead : No Permitted  Undercut : 0.1) .0 13 < T ” 25 ” 4. Check Point(ASME B31.3 Para 344.4.0 T > 25 ” 5.79mm  Height of Reinforcement Base Metal Thickness(mm) Max Height of Reinforcement(mm) T ”6 ” 1. Visual Inspection 1.5 6 < T ” 13 ” 3.0 .

Saipem & Sonatrach Inspector 3.2.Construction Team : Preparation & Requisition of Inspection(RFI) . Authorized Personnel . Type of Imperfection 5. Report : . Device 4.DW QC : Implement of Inspection .

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Radiographic Test 1.Internal & External Welding Defect 3.SAIPEM * SONATRACH Inspector : RT Film Review 4.CDQ.QA/QC Team : RFI Issue. Device : Ir-192 Radiation Equipment & Developing Facility. Application Code : ASME B31. Check Point .WL. Authorized Personnel .5.Construction Team : Preparation & Requisition of RT .0141) . RT Result input in WICS & Notification of RT Result to Construction Team . 5. NDE Application (Piping Class Summary) 6.NDE Subcontractor : Implement of NDE .3(High Pressure Piping) 2. Report : Radiographic Examination Report(Form code: MDT.

SAIPEM Inspector ) 2. 5 Point RT D20K/1 D90K/0 E10N/1 Piping Class A10N/1 A34A/1 B20K/1 A10U/1 A90K/0 B90K/0 A20K/1 B10K/1 D10K/1 NDE Application (%) 1. Line 4.5.Butt Weld: RT (10%).Stainless Pipe: PT 2. Hardness Test: After PWHT Remarks 1.Ferrite Content(Diameter . SAIPEM Inspector ) 2. Carbon Pipe : MT(After PWHT) 3. RT 10% : Welder.Fillet Weld(Seal Welding) : PT or MT(10%).Piping Class Summary Welding Class A10K/1 A32A/1 B10N/1 Class D10N/1 D32A/B D91A/1 E11A/1 A10V/B A41A/1 Class B41A/1 B42A/B B91A/0 D11A/1 D41A/1 D92A/1 E32A/1 A11A/1 A92A/1 D12A/1 D42A/1 E10K/1 E41A/1 A12A/1 B11A/1 A15A/A B12A/1 1. Root Pass 10% PT 3.Butt Weld: RT (100%). Root Pass 10% PT 3.Stainless Pipe: PT 2.Ferrite Content(Diameter .Fillet Weld(Seal Welding) : PT or MT(100%). Hardness Test: After PWHT 1. Carbon Pipe : MT(After PWHT) Class A80K/1 A80R/1 A82A/1 Branch Line : PT 10% Fabrication .

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6.0431) . Result input in WICS & Notification of Result to Construction Team .CDQ.Measurement of Hardness Value by BHN/RC Method after PWHT. Carbon Steel : Max 238 BHN/RC 3. Application Code : ASME B31.3(High Pressure Piping) 2.Construction Team : Preparation & Requisition of Hardness Test .NDE Subcontractor : Implement of Hardness Test .WL. Hardness Test 1.QA/QC Team : RFI Issue. Authorized Personnel . Device(Refer to Photograph) 5. Check Point . Report : Hardness Examination Report(Form code: MDT.SAIPEM * SONATRACH Inspector : Witness 4.

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Check Point : Stainless Steel Pipe Electrode A312 TP304/304L A312 TP316/316L Alloy Ni Check.0 ~ 14.NDE Subcontractor : Implement of PMI . PMI 1.WL. Report: PMI Report(Form code: MDT.SAIPEM * SONATRACH Inspector : Witness 4.Construction Team : Preparation & Requisition of PMI .0 11. Application Code : ASTM & ASME section 2.0 ~ 20.0 9.0 ~ 3.0 ~ 22.0 Cr 18.CDQ.QA/QC Team : RFI Issue. Authorized Personnel .0 ~ 11.0 17. Result input in WICS & Notification of Result to Construction Team .0 3.7.0102) . Mo 2. Device(Refer to Photograph) 5.

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Check Point . Temperature.QA/QC Team : RFI Issue. Report : Inspection of Erected Line before Pressure Test(CDQ 0104) Piping Pressure Test(CDQ 0195) .Construction Team : Preparation & Requisition of Hydro Test .8. Hydrostatic Test 1.Confirmation of Piping Work 3.3(High Pressure Piping) 2. Application Code: ASME B31.ARH : Witness 4. Certificate of Water 5.Preparation of QC Document & AS Built DWG . Result input in WICS & Notification of Result to Construction Team . Authorized Personnel .SAIPEM & SONATRACH Inspector : Witness . Record. Device : High Pressure Pump.

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mm In Process Inspection (Random-Report) Ferrite Content Check (Stainless Steel-1¶st Pass Visual Inspection Post Heat Treatment LTCS & C.9.S: 30mm Over(250 . -5 : 50 •25mm: 100~150 Tag Weld: ”2 ½: 3Point 2 ½~14: 4Point 14 Over . 30min Minimum) . Follow Chart Receiving Inspection Fit-Up Inspection Pre-Heating <25mm : 10 . 6Point Welding Design Temp(Lower than 20 ) : 32.

Post Weld Heat Treatment Amin Line : 100% LTCS & C.S : 20mm Over NDT Repair : Up to 2 Hardness & PMI Check Hydro Test .

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