3.PHYSICS OF OPERATION/BASIC OPERATING PRINCIPLE *TWO TRANSISTOR ANALOGY
3.VI CHARACTERISTICS OF SCR
5.DYNAMIC CHARACTERISTICS 6.THERMAL CHARACTERISTICS 7.GATING CHARACTERISTICS 8.PROTECTION A silicon-controlled rectifier (or semiconductor- controlled rectifier) is a four-layer solid state device that controls current The name "silicon controlled rectifier" or SCR is General Electric's trade name for a type of thyristor. The SCR was developed by a team of power engineers led by Gordon Hall and commercialized by Frank W. "Bill" Gutzwiller in 1957.
The basic purpose of the SCR is to function as a switch
that can turn on or off small or large amounts of power. It performs this function with no moving parts that wear out and no points that require replacing. There can be a tremendous power gain in the SCR; in some units a very small triggering current is able to switch several hundred amperes without exceeding its rated abilities. Silicon Controlled Rectifier
A Silicon Controlled Rectifier (or Semiconductor Controlled
Rectifier) is a four layer solid state device that controls current flow The name “silicon controlled rectifier” is a trade name for the type of thyristor commercialized at General Electric in 1957 Silicon Controlled Rectifier
An SCR can be seen as a conventional rectifier controlled by
a gate signal It is a 4-layered 3-terminal device When the gate to cathode voltage exceeds a certain threshold, the device turns 'on' and conducts current CONSTRUCTIONAL FEATURES PHYSICS OF OPEARATION
The principle of thyristor operation can be explained with the
use of its two-transistor model (or two-transistor analogy). Fig. 4.15 (a) shows schematic diagram of a thyristor. From this figure, two-transistor model is obtained by bisecting the two middle layers, along the dotted line, in two separate halves as shown in Fig. 4.15 (b). In this figure, junctions J1 – J2 and J2 -J3 can be considered to constitute pnp and npn transistors separately. The circuit representation of the two- transistor model of a thyristor is shown in Fig. 4.15 (c). In the off-state of a transistor, collector current Ic is related to emitter current IE as IC = αIE + ICBO where α is the common-base current gain and ICB0 is the common-base leakage current of collector-base junction of a transistor. For transistor Q1 in Fig. 4.15 (c), emitter current IE = anode current Ia and IC = collector current IC1. Therefore, for Q1 IC1 = α1 Ia + ICBO1 ……..(4.3) where α1 = common-base current gain of Q1 and ICBO1 = common-base leakage current of Q1 Similarly, for transistor Q2, the collector current IC2 is given by IC2 = α2 Ik + ICBO2 …(4.4) where α2 – common-base current gain of Q2,ICBO2 =common-base leakage current of Q2 and Ik = emitter current of Q2. The sum of two collector currents given by Eqs. (4.3) and (4.4) is equal to the external circuit current Iα entering at anode terminal A. There fore Ia = IC1 + IC2 Ia = α1 Ia + ICBO1+ α2 Ik + ICBO2 …(4.5) When gate current is applied, then Ik = Ia + Ig . Substituting this value of Ik in Eq. (4.5) gives Ia = α1 Ia + ICBO1+ α2 (Ia + Ig ) + ICBO2 or Ia = α2 Ig + ICBO1 + ICBO2 /[1-( α1+ α2)] BIASING ARRANGEMENT STATIC/V-I CHARACTERISTICS SWITCHING/DYNAMIC CHARACTERISTICS TURN OFF CHARACTERISTICS Once the thyristor is on, gate loses control. The SCR can be turned off by reducing the anode current below holding current . If forward voltage is applied to the SCR at the moment its anode current falls to zero, the device will not be able to block this forward voltage as the carriers (holes and electrons) in the four layers are still favourable for conduction. The device will therefore go into conduction immediately even though gate signal is not applied. In order to obviate such an occurrence, it is essential that the thyristor is reverse biased for a finite period after the anode current has reached zero The turn-off time tq of a thyristor is defined as the time between the instant anode current becomes zero and the instant SCR regains forward blocking capability. During time tq ,all the excess carriers from the four layers of SCR must be removed. This removal of excess carriers consists of sweeping out of holes from outer p-layer and electrons from outer n-layer. The carriers around junction J2 can be removed only by recombination. The turn-off time is divided into two intervals ; reverse recovery time trr and the gate recovery time tg r ; i.e. tq = trr + tgr. *At instant t,anode current becomes zero. After t l l anode current builds up in the reverse direction with the same di/dt slope as before t l
*The reason for the reversal of anode current
after t l is due to the presence of carriers stored in the four layers. The reverse recovery current removes excess carriers from the end junctions J 1 and J3 between the instants t l and t 3. In other words, reverse recovery current flows due to the sweeping out of holes from top p-layer and electrons from bottom n-layer. At instant t 2, when about 60% of the stored charges are removed from the outer two layers, carrier density across J1 and J3 begins to decrease and with this reverse recovery current also starts decaying. The reverse current decay is fast in the beginning but gradual thereafter. The fast decay of recovery current causes a reverse voltage across the device due to the circuit inductance. This reverse voltage surge appears across the thyristor terminals and may therefore damage it. In practice, this is avoided by using protective RC elements across SCR. At instant t3 , when reverse recovery current has fallen to nearly zero value, end junctions J1 and J3 recover and SCR is able to block the reverse voltage
At the end of reverse recovery period (t3 -the
middle junction J2 still has trapped charges, therefore, the thyristor is not able to block the forward voltage at t3 The trapped charges around J2, i.e. in the inner two layers, cannot flow to the external circuit, therefore, these trapped charges must decay only by recombination. This recombination is possible if a reverse voltage is maintained across SCR, though the magnitude of this voltage is not important. The rate of recombination of charges is independent of the external circuit parameters. The time for the recombination of charges between t3 and t4 is called gate recovery time tgr
At instant t 4, junction J2 recovers and the forward
voltage can be reapplied between anode and cathode. The thyristor turn-off time tq is in the range of 3 to 100 µsec. The turn-off time is influenced by the magnitude of forward current, di/dt at the time of commutation and junction temperature. An increase in the magnitude of these factors increases the thyristor turn-off time. Converter grade SCRs, Inverter-grade SCRs Thyristors with slow turn-off time (50 – 100 (usee) are called converter grade SCRs and those with fast turn-off time (3 – 50 µsec) are called inverter- grade SCRs. Converter-grade SCRs are cheaper and are used where slow turn-off is possible as in phase- controlled rectifiers, ac voltage controllers, cycloconverters etc. Inverter-grade SCRs are costlier and are used in inverters, choppers and force-commutated converters. GATE CHARACTERISTICS For a particular type of SCRs, Vg-Ig characteristic has a spread between two curves 1 and 2 as shown in Fig. 4.9.
*curve 1 represents the lowest voltage values that must be
applied to turn-on the SCR. Curve 2 gives the highest possible voltage values that can be safely applied to gate circuit.
*Each thyristor has maximum limits as V gm for gate voltage
and Igm for gate current. There is also rated (average) gate power dissipation Pgav specified for each SCR. These limits should not be exceeded in order to avoid permanent damage of junction J3, Fig. 4.3. There are also minimum limits for Vg and Ig for reliable turn-on, these are represented As stated before, if Vgm , Igm and Pgav are exceeded, the thyristor can be destroyed. This shows that preferred gate drive area for an SCR is bcdefghb as shown in Fig. 4.9.
A non-triggering gate voltage is also prescribed
by the manufacturers of SCRs. This is indicated by oa in Fig. 4.9. If firing circuit generates positive gate signal prior to the desired instant of triggering the SCR, it should be ensured that this unwanted signal is less than the non-triggering gate voltage oa. At the same time, all spurious or noise signals should be less than the voltage oa. THYRISTOR PROTECTION A thyristor may be subjected to overvoltages or overcurrents. During SCR turn-on, di/dt may be prohibitively large. There may be false triggering of SCR by high value of dv/dt. A spurious signal across gate-cathode terminals may lead to unwanted turn-on. A thyristor must be protected against all such abnormal conditions for satisfactory and reliable operation of SCR circuit and the equipment.. di/dt protection. When a thyristor is forward biased and is turned on by a gate pulse, conduction of anode current begins in the immediate neighbourhood of the gate-cathode junction, Fig. 4.6 (a). Thereafter, the current spreads across the whole area of junction. The thyristor design permits the spread of conduction to the whole junction area as rapidly as possible. However, if the rate of rise of anode current, i.e. di/dt, is large as compared to the spread velocity of carriers, local hot spots will be formed near the gate connection on account of high current density. This localised heating may destroy the thyristor. Therefore, the rate of rise of anode current at the time of turn-on must be kept below the specified limiting value. The value of di/dt can be maintained below acceptable limit by using a small inductor, called di/dt inductor, in series with the anode circuit. Typical di/dt limit values of SCRs are 20-500 A/µ sec. dv/dtprotection With forward voltage across the anode and cathode of a thyristor, the two outer junctions are forward biased but the inner junction is reverse biased. This reverse biased junction J2, If the rate of rise of forward voltage dVa/dt is high, the charging current i will be more.This charging current plays the role of gate current and turns on the SCR even when gate signal is zero. Such phenomena of turning-on a thyristor, called dv/dt turn-on must be avoided as it leads to false operation of the thyristor circuit. For controllable operation of the thyristor, the rate of rise of forward anode to cathode voltage dVa/dt must be kept below the specified rated limit. Typical values of dv/dt are 20 – 500 V/µsec. False turn-on of a thyristor by large dv/dt can be prevented by using a snubber circuit in parallel with the device A SNUBBER CIRCUIT A snubber circuit consists of a series combination of resistance Rs and capacitance Cs in parallel with the thyristor as shown in Fig. 4.25. Strictly speaking, a capacitor Cs in parallel with the device is sufficient to prevent unwanted dv/dt triggering of the SCR. When switch S is closed, a sudden voltage appears across the circuit. Capacitor Cs behaves like a short circuit, therefore voltage across SCR is zero. With the passage of time, voltage across Cs builds up at a slow rate such that dv/dt across Cs and therefore across SCR is less than the specified maximum dv/dt rating of the device. WHY Rs??
Before SCR is fired by gate pulse, Cs charges
to full voltage Vs. When the SCR is turned on, capacitor discharges through the SCR and sends a current equal to Vs / (resistance of local path formed by Cs and SCR). As this resistance is quite low, the turn-on di/dt will tend to be excessive and as a result, SCR may be destroyed. In order to limit the magnitude of discharge current, a resistance Rs is inserted in series with Cs as shown in Fig. 4.25. Now when SCR is turned on, initial discharge current Vs/Rs is relatively small and turn-on di/dt is reduced. OVER VOLTAGE PROTECTION Thyristors are very sensitive to overvoltages just as other semi-conductor devices are. Overvoltage transients are perhaps the main cause of thyristor failure. Transient overvoltages cause either maloperation of the circuit by unwanted turn-on of a thyristor or permanent damage to the device due to reverse breakdown. A thyristor may be subjected to internal or external overvoltages ; the former is caused by the thyristor operation whereas the latter comes from the supply lines or the load circuit. OVER CURENT PROTECTION Thyristors have small thermal time constants. Therefore, if a thyristor is subjected to overcurrent due to faults, short circuits or surge currents ; its junction temperature may exceed the rated value and the device may be damaged. There is thus a need for the overcurrent protection of SCRs.
overcurrent protection in thyristor circuits is achieved
through the use of circuit breakers and fast-acting fuses as shown in Fig. 4.29 An electronic crowbar protection provides rapid isolation of the power converter before any damage occurs Fig. 4.28 illustrates the basic principle of electronic crowbar protection. A crowbar thyristor is connected across the input dc terminals. A current sensing resistor detects the value of converter current. If it exceeds preset value, gate circuit provides the signal to crowbar SCR and turns it on in a few microseconds. The input terminals are then short-circuited by crowbar SCR and it shunts away the converter overcurrent. The crowbar thyristor current depends upon the source voltage and its impedance. After some time, main fuse interrupts the fault current. The fuse may be replaced by a circuit breaker if SCR has adequate surge current rating. GATE PROTECTION Gate circuit should also be protected against overvoltages and over currents. Overvoltages across the gate circuit can cause false triggering of the SCR. Overcurrent may raise junction temperature beyond specified limit leading to its damage. Protection against over-voltages is achieved by connecting a zener diode ZD across the gate circuit. A resistor R2 connected in series with the gate circuit provides protection against overcurrents. obtained by using shielded cables or twisted gate leads.. A common problem in thyristor circuits is that they suffer from spurious, or noise, firing. Turning-on or turning-off of an SCR may induce trigger pulses in a nearby SCR. Sometimes transients in a power circuit may also cause unwanted signal to appear across the gate of a neighbouring SCR. These undesirable trigger pulses may turn on the SCR leading to false operation of the main SCR. Gate protection against such spurious firing is A varying flux caused by nearby transients cannot pass through twisted gate leads or shielded cables. As such no e.m.f. is induced in these cables and spurious firing of thyristors is thus minimised. A capacitor and a resistor are also connected across gate to cathode to bypass the noise signals, Fig. 4.29. The capacitor should be less than 0.1 µF and must not deteriorate the waveshape of the gate pulse GTO (GATE TURN OFF THYRISTOR)
A gate turn-off thyristor (GTO) is a special
type of thyristor, a high-power semiconductor device. GTOs, as opposed to normal thyristors, are fully controllable switches which can be turned on and off by their third lead, the GATE lead. GTO SYMBOL CONSTRUCTIONAL FEATURES STATIC V-I CHARACTERISTICS
latching current for large power GTO is several
amperes here 2A as compared to 100-500mA for conventional thyristors of same rating