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ABHIJIT.R.C.
S7M1
ROLL NO:27101
INTRODUCTION
Electro active polymers (EAP) are
actuation materials that are used to drive
mechanisms and are fastly replacing
conventional methods. Several investigations
are in its way to utilize the excellent properties of
the polymer. These materials are now applied in
various fields including robotics, medicine,
defense etc:-and are effective alternatives for
conventional sensors and actuators such as
motors, gears, bearings, screws etc:- EAP’s can
change all the paradigms of design.
EAP’s are soft actuators consists
mainly of a ionic polymer background with
metallic electrodes deposited on the surface.
When an external voltage is applied, it causes
the bending or actuation towards the anode
side, whose deflection can be conveniently
controlled.
MICROSTRUCTURE AND COMPOSITION
(IONOMERS AS BENDING EAP
ACTUATORS)
• The bending EAP actuator is composed
mainly of perflourinated ion exchange
membrane metallic composite backbone
called ionic polymer metallic composite or
IPMC(0.18µm)
• IPMC have commercial name Nafion®.
• The ionomer background or matrix is
coated on both sides with metallic
electrodes made of noble metals such as
Pt,Au or Pt/Au(5-10µm).
• It is then neutralized with a certain amount of
counter-ions such as monovalent cations of
alkali metals such as Li+ ,Na+ ,K+ and Rb+.
• A finishing layer of gold is provided to increase
surface conductivity.
• It is then fully solvated. The most common
solvent used is water but we can also use
organic solvents like Ethylene glycol or Glycerol.
• An IPMC has to be kept moist continuously for
long working(4 months) and it is done by
providing a polysilicon coating.
MANUFACTURING TECHNIQUES
The current manufacturing techniques of IPMC’s
Incorporates 2 distinct processes:
1.Initial compositing process
2.Surface electroding process
• The metallic platinum particle are not homogeneously formed across the membrane
but concentrate predominantly near the interface boundaries. It has been
experimentally observed that the platinum particulate layer is buried microns deep
(typically 1–20 µm) within the IPMC surface and is highly dispersed.
Schematic showing Initial
compositing process
Surface electroding process
• In the subsequent surface electroding process,
multiple reducing agents are introduced (under
optimized concentrations) to carry out the
reducing reaction similar to previous equation in
addition to the initial platinum layer formed by
the initial compositing process.
• The roughened surface disappears.
• Platinum will deposit predominately on top of
initial Pt layer.
• Other metals which are also successfully used
include palladium, silver, gold, carbon, graphite
etc:-
Schematic of Surface electroding
process
• After the upper electrode
material is deposited and
allowed to air dry, the
glass slide is placed in an
oven and annealed at
700C for 45minutes.
• The silicone well is filled
with deionized water for
30 minutes to saturate
the IPMC.
• The device is lifted from
the well with tweezers
and tested
• A low modulus poly
silicon coating is applied
to the surface to trap the
solvent inside IPMC.
MECHANISM FOR ELECTRICAL
ACTUATION
• When an external voltage is applied on an IPMC
film, it causes bending towards the anode
• The IPMC strip bends due to these ion
migration induced hydraulic actuation and
redistribution.
• Nafion IPMC has the ability to absorb
considerable amount of water, which increases
the cations mobility and conductivity.
• The cations will get hydrated while the anions
sulfonate(SO3-) group remains fixed to the
polymer matrix.
• When a voltage(1-3V)
is applied the hydrated
cations will move
towards the cathode
side.
• The swelling or
expansion at the
cathode side results
due to the increase in
volume at the cathode
side of IPMC, as a
result of the transfer of
hydrated cations.
• This swelling is followed
by a slow back relaxation
towards cathode.
• This is because that the
weak bonds associated
with the hydrated cations
break after prolonged
exposure to the applied
electric field causing the
inherent ‘relaxation.’
• This will cause the re-
orientation of the cations
in the boundary layer.
• Finally the EAP will come
to an equilibrium position.
FACTORS AFFECTING
ACTUATION
1. Counter ion species.
2. Hydration
3. Frequency
4. Potential
5. Temperature
6. Platinum penetration & dispersion
APPLICATIONS OF EAP
1.EAP actuating a dust wiper in NASA mission
INDUSTRIAL
APPLICATIONS:
• Linear actuators:
• Slithering device: Snake-like locomotion can be accomplished by
arranging appropriate segments of the IPMC in series and
controlling each segment’s bending by applying sequential input
power to each segment in a cascade mode.