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Generations of Fibres 1st Generation fibre 4000bc to 1940 Natural fibres Cotton, Wool, Silk etc…
2nd Generation fibre 1940 to 1980
Synthetic fibres Nylon, Polyester, Acrylic etc…
3rd Generation fibre 1985 to 1990 continue
Aramid, Polyethylene, Aromatic fibres
4th Generation fibre continues…
Inorganic fibres Carbon, Ceramic, glass etc…
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History of Manmade Fibres
1910 – Rayon 1941 – Saran 1959 – Spandex
1924 – Acetate 1946 – Metallic 1983 – Aramid
1930 – Rubber 1949 – Modacyclic 1984 – PBI
1936 – Glass 1949 – Olefin 1983 – Sulfar
1939 – Nylon 1950 – Acrylic 1992 – Lyocell
1939 – Vinyon 1953 – Polyester
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Definition It is a single hair like strand having the following properties sufficient length, pliability and strength.
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Classification of Fibres 1. According to length. The short ones are called staple fibres and the long ones are called filament. 2. According to origin The fibres obtain from natural sources (e.g. plant, animal and mineral) are called natural fibres. The other fibres are manmade fibres. Manmade fibres are of two types regenerated and synthetic
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b) Animal i) Wool ii) Silk c) Mineral SILK i) Asbestos WOOL
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Man made Fibres (Regenerated) i) Vegetable a) Viscose b) Acetate c) Polylactide (PLA) ii) Animal a) Chitin iii) Mineral a) Glass b) Ceramic c) Silicon d) Boron e) Carbon f) Metallic
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Man made Fibres (Synthetic) i) Polyester ii) Nylon iii) Polypropylene ACRYLIC iv) Acrylic v) Aramid vi) Polyethylene POLYESTER
NYLON
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Constituent of Fibres All fibres consist of polymer molecular chains which are arranged inside a fibre in a definite fashion.
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Definition of Polymer A combination or association of molecules that may be one compound (which is called a monomer) or two or more compounds, reacting simultaneously or consecutively to form a regular system of molecule (usually of high molecular weight) which behaves and reacts primarily as one unit termed as polymer.
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Requirements of Polymers for Fibre Formation 1. Long chain molecules are required for fibre formation which imparts sufficient strength to the fibres. If the molecules are too short there will be loss of strength. 2. A more or less parallel arrangement of the molecules is required. 3. Lateral forces are required to hold the molecules together and give cohesion to the fibre structure. 4. Some measures of freedom of the molecular movement in order to give the necessary extensibility to the fibres and some open mesh to give room for moisture absorption and dye uptake.
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Properties of Textile Fibres The properties of textile fibres can be divided into two groups. 1. The Essential Properties 2. The Desirable Properties
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Essential Properties of Fibres The essential properties of the fibres are as follows:- a) Length – The longer the fibre, the stronger the yarn. A fibre having a length below a certain length cannot be spun economically. (Unit- mm, cm, inch) b) Strength – Weak fibres cannot produce a strong yarn. (Unit- gm/tex, gm/denier) c) Fineness – In a fibre, the ratio or relationship of length to width or cross-sectional area is expressed as its fineness. (Unit- Tex, Denier, decitex or micron, Micronaire) d) Spinnability – Spinnability includes several physical properties each having an effect on the ability of the fibres to be spun into yarn. i) Capable of taking twist. ii) Must have certain amount of friction against one another to stay in place when pull is applied to the yarn. e) Uniformity – This means the evenness of the individual fibres in length and diameter. A fibre possessing this property can produce reasonably even yarn.
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Desirable Properties of Fibres The desirable properties of the fibres are as follows:- a) Crimp – Crimp is the waviness of a fibre. b) Elasticity – Elasticity is the property by which the fibre tends to recover its original length upon removal of stress that caused deformation. c) Cohesion – Cohesion is the property of clinging or sticking together in a mass usually the more rigid the fibre lower its cohesion. d) Density – Density is the mass or weight of the material per unit volume. (Unit - g/cc) e) Absorbency – The fibre that absorbs moisture are more comfortable than those with low absorbency, especially in hot humid weather when perspiration is removed rapidly by the absorbent fibres. f) Capillarity and Porosity – These two terms express properties with the similar influence on the ability of a textile fibre or yarn to accept and hold a dye or any other chemicals. To download this document, log on to www.textiletutorial.yolasite.com Identification of Textile Fibres There are different types of tests to identify the textile fibres. The different tests can be summarized as: a) Non-Technical Tests (Do not require special equipment or chemicals) i) Feeling test ii) Burning test iii) Staining test b) Technical Tests (Require special equipment or chemicals) i) Microscope test ii) Density measurement iii) Chemical test
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Feeling Test Different fibres show different behaviour, when you will place your hand on them.
Cotton Cool in touch, feels soft and inelastic
Linen Cool in touch, feels smooth and leathery Jute Cool in touch, feels smooth and leathery Silk Warm to touch, feels elastic and smooth Wool Warm to touch, feels elastic and springy Rayon Cool to touch, feels smooth, inelastic and lustrous Acetate Little warm to touch, feels smoother, more elastic and resilent than rayon Nylon Feels very smooth, light weight, elastic, lustrous Polyester Feels very smooth and stiffer Acrylic Feels like wool, but light weight and slippery feeling Polypropylene Extremely light weight, resilient smooth and lustrous
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Density Measurement A rough estimation of density can also identify the fibres. The chemicals taken for density will be inert chemicals like benzene, carbon tetrachloride, toluene with known density. When the density of the fibre is heavier than the density of the chemical, the fibre will sink to the bottom. On the other hand, when the density of the fibre is lower than the density of the chemical, it will float at the top. To download this document, log on to www.textiletutorial.yolasite.com Fibre Density (g/cc)
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Chemical Test The solubility of a fibre in a particular chemical reagent is means of identification. The fibre can be placed in a chemical, at a particular temperature and the solubility will confirm the type of fibre.
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