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Shri Tatyasaheb Kore Warana Co-operative Sugar Factory

€ The ground work for the establishment started in 1954 where 231 farmers participated from 22 villages. € .It is located in Kolhapur district of Maharashtra near Warana Hamlet. € These farmers contributed around 3 lakh rupees for the establishment of the factory in 1955. € Warna Sugar Factory was established and started working in 1959.

€ It constitute around 900 employees. € Total area of the plant : 20 acres. € Annual Turn over : 600 crores . € It is ISO 9001-2000 certified.It was the movement initiated by Shri Tatyasaheb Kore. € It is a cooperative. € It is now in the hands of Vinay Kore (MLA) who is grandson of Shri Tatyasaheb. € .

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€ They collect 1ton Sugarcane @ Rs. € Around 19510 Farmers are members of this Co-operative.They collect Sugar cane from around 80 Villages at present . € They collect around 10 metric ton of Sugarcane per day .2020/€ . € Harvesting and Transportation done by the company.

€ Fertilizer preparation € .Sugar production € Electricity production € Alcohol/Chemical production.

FEEDING TABLE SUGARCANE CONVEYOR BELT CRUSHER WHEEL CRYSTAL SUGAR RAW SUGAR BOILER EXPOSED TO WATER FINAL SUGAR COLLECTION. GRADING AND PACKAGING .

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€ Seed Raw Sugar is washed 4 times in the machine. € For Crystal formation .Cane is crushed 5 times for complete extraction.spirit + Sugar seed mix is added to Raw Sugar. € Juice is boiled in boiler. € . € Sulphur is added to cane juice.

Sugar crystals are graded into 3 categories: L 30 (Big) M 30 (Medium) S 30 (Small) Packaging in bags of capacity 50 kg and 100 kg. For 50 kg packing only plastic bags are used. beneath the processing plant.€ € € € € Sugar crystals are collected in the silo . They use jute & gunny bags for packaging. .

mt € Electricity thus produced is used for own consumption. € Steam is created at : 266 degree C temp 350 pound/Sq. € .Baggase is boiled in boiler.

€ Alcohol is supplied to Alcoholic kasturi Ltd for chemical preparation.. € .so it used for making chemicals.Water used in Sugar Processing is used for alcohol production. € Alcohol produced is banned by govt.

CANE JUICE + SULPHUR IMPURITIES SETTLE DOWN (PRESS MUD) DRYING USED AS FERTILIZER FILLED IN TRACTORS .

€ .e. rest sold in local market. € Exported to 25 countries i. Srilanka etc. Bangladesh. Pakistan. € Only small graded sugar is exported. Nepal. € AnnualLy 22 lakh qt sugar is produced. € 1/4th of total production is exported.1 Tonne of sugarcane = 120 kg sugar crystal.

biometric methods are used. 1/3rd staff is retained for machine repairing. Remaining constitute permanent staff. get full time salary. € For remaining 6 months: 1/3rd staff get half salary. € .This factory works for 6 months (OctMarch) in a year. get full time salary. € For security purpose.