Conventional Island in a Nuclear Power Plant
The Siemens approach as Conventional Island Supplier
Edwin Wolt (Speaker) Manager Conventional Island Development Siemens Energy Sector Dr. Reinhard Kloster (Speaker) Manager Nuclear ST Platform Development Siemens Energy Sector
Atomexpo Moscow, May 26-28th, 2009
Siemens AG 2009 All rights reserved
,5%
The Company
Sector Divisions Industry Automation Drive Technologies Building Technologies Osram Industry Solutions Mobility Fossil Power Generation Renewable Energy Oil & Gas Service Rotating Equipment Power Transmission Power Distribution Former Groups A&D I&S SBT Osram TS
Energy
Industry
PG PTD
Healthcare
Imaging & IT Workflow & Solutions Diagnostics
Med
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Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved
Siemens in Nuclear Business Our Strength & Expertise
Siemens has a long lasting history in building nuclear power plants and turbine islands From 1969 Siemens has built as turn key supplier 27 nuclear power plants with more than 30 GW Siemens has performed upgrades of nuclear steam turbines for 63 nuclear power plants over the last decades 2003 Siemens and Areva received the order by TVO to build an EPR Generation 3+ in Olkiluoto/Finland. The plant will be on-line 2012
Siemens has profound competence in building conventional islands
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Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved
Nuclear Power Plant - Buildings Interface in a Possible Arrangement
Reactor Building
Fuel Building Nuclear Auxiliary Building Waste Building
Safeguard Building 1 Diesel Building 3+4
Nuclear Island
Conventional Island
Safeguard Building 2+3
Safeguard Building 4 Diesel Building 1+2 Office Building
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C.I. Electrical Building Access Building
Turbine Building
Siemens AG 2009 All rights reserved
Atomexpo 2009-05-27
Responsibility for Design and Construction
Nuclear Island
Conventional Island
Primary Circuit Primary Side Auxiliaries
Balance of Nuclear Island
Water, Steam Cooling Water Cycle Balance of Conv. Island Systems Conv. Island Aux. Systems
Heating, Ventilation, Air Condition (HVAC)
Heating, Ventilation, Air Condition (HVAC)
Balance of Plant
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Atomexpo 2009-05-27
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Siemens Scope for Nuclear Power Plants
Planning, construction, installation and commissioning of new turbine islands Development of two different standard sizes 1200MW / 1600MW From component to turn key supplier
Component Package
Turbine Package
Turbine Island
EPC Turnkey
Siemens offers its Turbine Island as part of the nuclear power plant for pressurized water reactors and boiling water reactors
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Siemens AG 2009 All rights reserved
European Championship Electricity Generation TWh/a
1 )
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Atomexpo 2009-05-27
1) Nucleonics Weeks (Worldwide) Source: Areva NP
Siemens AG 2009 All rights reserved
Siemens Current Project Expertise with Conventional Islands: Olkiluoto 3
The first new nuclear power plant in Europe for 20 years Uncompromising safety and performance have main priority Lessons learned ensure that the next plant will be built more efficiently Olkiluoto 3 is the most modern nuclear power plant of the generation 3+
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Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved
Sum Up
Siemens has long lasting experience in building turn key power plants Regardless of the location of the project Siemens can count on an international network of regional companies, partners and suppliers. Siemens has the capability for the production of the major conventional equipment You can rely on Siemens as a strong partner who keeps out promises!
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Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved
Steam Turbine Application Area
Siemens Expertise in full-and half-speed NPP Technology
Nuclear
SST9000 series (NPP half-speed)
References: NPP Obrigheim NPP Atucha NPP Borssele NPP Neckarwestheim I NPP Tullnerfeld NPP Gsgen NPP Trillo References: NPP Stade NPP Biblis A, B NPP Brunsbttel NPP Philippsburg NPP Unterweser NPP Isar 1, 2 NPP Krmmel NPP Grand Gulf I, II NPP Comanche Peak I, II NPP Grafenrheinfeld NPP Grohnde NPP Gundremmingen B, C NPP Brockdorf NPP Emsland NPP Neckarwestheim II NPP Angra 2, 3 NPP Atucha II NPP Olkiluoto 3 NPP Yangjiang 1-6
SST8000 series (NPP full-speed)
Fossil
SST1000 SST6000 series
(CCPP and STPP full-speed)
Electrical Output in [MW]
0
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Atomexpo 2009-05-27
1000
1500
2000
Siemens AG 2009 All rights reserved
Steam Turbine Application Area
Siemens Expertise in full-and half-speed NPP Technology
More than 120 Nuclear References incl. Westinghouse and Parsons fleet
Nuclear
SST9000 series (NPP half-speed)
References (Siemens/KWU): NPP Obrigheim NPP Atucha NPP Borssele NPP Neckarwestheim I NPP Tullnerfeld NPP Gsgen NPP Trillo References (Siemens/KWU): NPP Stade NPP Biblis A, B NPP Brunsbttel NPP Philippsburg NPP Unterweser NPP Isar 1, 2 NPP Krmmel NPP Grand Gulf I, II NPP Comanche Peak I, II NPP Grafenrheinfeld NPP Grohnde NPP Gundremmingen B, C NPP Brockdorf NPP Emsland NPP Neckarwestheim II NPP Angra 2, 3 NPP Atucha II NPP Olkiluoto 3 NPP Yangjiang 1-6
SST8000 series (NPP full-speed)
Fossil
SST1000 SST6000 series
(CCPP and STPP full-speed)
Electrical Output in [MW]
0
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1000
1500
2000
Siemens AG 2009 All rights reserved
Steam Turbine Platform Development
Layout Concept
HP-Turbine with performance-optimized inlets and blade path, 4 inlets, 4 outlets 6- or 4-flow LP turbine with flow-optimized inlet and exhaust Water-cooled 4-pole Generator
Vertical MSR* Two heating stages
Small foundation width by vertical MSR arrangement Low level, rigid Hot Reheat Line arrangement
Option: horizontal MSR*
Intercept valves 4 HP valves arranged close to turbine
* Moisture Separator / Re-heater
4 Flexible Cold Reheat Lines with moisture pre-separator
Siemens AG 2009 All rights reserved
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Atomexpo 2009-05-27
NPP half-speed Steam Turbine and Generator Packages (STG Packages) for 50 Hz
Modular approach allows high flexibility and broad range of application
STG Electric Power Output [MW]
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900
HP Turbine Modules:
S60
Cooling Water Temperature
S70
LP Turbine Modules:
L4x20
L4x26
L6x20
L6x26
L6x30
Generator Rating [MVA]
1300 1400 1500 1600 1700 1800 1900 2000 2100 2200
Generator Modules:
SGen5-4000W (Type 1)
SGen5-4000W (Type 2)
STG Package Combinations
G G
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Siemens AG 2009 All rights reserved
NPP Platform
STG Packages for Product and Solution Business
STG Electric Power Output [MW]
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900
Nuclear Islands Conventional Island (Examples)
VVER1200 SWR1000 EPR
STG Package Combinations for Turbine Island Applications
S60 + L4x20 + SGen5-4000W
G
S70 + L6x20 + SGen5-4000W
G
S60 + L4x26 + SGen5-4000W
G
S70 + L6x26 + SGen5-4000W
G
S60 + L6x20 + SGen5-4000W
G
S70 + L6x30 + SGen5-4000W
G
S60 + L6x26 + SGen5-4000W
G
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Siemens AG 2009 All rights reserved
SST-9000 Series Half-Speed Turbines
High Pressure Turbine
Outer Casing 2% Cr Rotor 2% Cr
Double shell concept Mono-block rotor High chrome inner casing Double flow steam path Advanced blade design Full arc admission Optional diagonal inlet stage
High Chrome content materials Erosion / corrosion protection
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Inner Casing 12% Cr
Siemens AG 2009 All rights reserved
Half Speed Turbines
Advanced Blade Design
3 D S
Optimized Blade Shape
3 D V
Optimized Expansion Line
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Siemens AG 2009 All rights reserved
Moisture Separator Reheater Design Features
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Siemens AG 2009 All rights reserved
SST-9000 Series (Half-Speed Turbine) Design Features
Double Flow Steam Path Single Shell Inner Casing Concept Shrunk on Disk Rotor Erosion Corrosion Protection Advanced 3D Blades LRB Exhaust Area up to 30 m2 Last Stage Blade Height up to 1,830 mm
Outer Casing
Inner Casing
Rotor
Last Row Blade (LRB) Side Inlet
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Avoidance of Stress Corrosion Cracking Shrunk-on disk design
Material Know How
Time to Crack Initiation [h]
Engineering
Heat Treatment
Manufacturing
105 No Crack Initiation 104
Stress Corrosion Cracking due to Hydrogen Embrittleme nt
Shoot peening
800
0.2% Yield Strength [MPa]
103 600
1000 1200 1400
Compressive Stress Area
Crack Growth Rate [m/s]
10-7 10-8 10-9 10-10 10-11 10-12 600 800 Hydrogen Induced SCC 1000 1200 1400
Quality Assurance
US inspection
Shot Peening
0.2%-Yield Strength [MPa]
Rolling of shaft
SIEMENS developed the Technology and Processes to avoid Stress Corrosion Cracking
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Siemens AG 2009 All rights reserved
Shrink-fit Process Olkiluoto 3 - Shrinking of discs and couplings LP Rotor for Olkiluoto 3
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Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved
Low Pressure Turbine 30 sqm Last Stage Blade
Da
Tip Diameter Da Blade Length L Blade Weight (incl. Root) Centrifugal Force of one LSB
6,720 mm 1,830 mm 340 kg 12 MN
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Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved
Low Pressure Turbine Balancing of LP Rotor
Spin-bunker at Mlheim factory is capable to test low pressure steam turbines of up to 30 m exhaust area
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Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved
Siemens Generators
Product Portfolio
50 and 60 Hz (2 and 4 pole)
MVA 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
Hydrogen/ Water-cooled SGen-4000W Series Hydrogen/ Water-cooled SGen-3000W Series Hydrogen-cooled SGen-2000H Series Air-cooled SGen-1000A Series SGen-100A Series
Siemens is one of the leading suppliers of power generators for industrial and power plan applications from 50 MVA through 2,200 MVA Current Siemens fleet includes: Air cooled: more than 640 units H2 cooled: more than 57 units Water cooled: more than 100 units
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Siemens AG 2009 All rights reserved
Siemens Water Cooled Generators
SGen5-4000W
Frequency / Speed: Rated Line Voltage: Rated Capability: Design: Thermal class: Cooling method:
50 Hz, 1,500 rpm 27 kV 1,300 to 2,200 MVA ( 4-pole ) IEC and ANSI standards Insulation class F Stator winding; direct/axially water-cooled Stator core; direct/axially hydrogen-cooled Rotor winding; direct/axially hydrogen-cooled Brushless From 0.85 lagging to 0.95 leading Max. Efficiency up to 98.98% ( Olkiluoto 3 shop test )
Excitation: Power Factor: Efficiency:
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Atomexpo 2009-05-27
Siemens AG 2009 All rights reserved
Siemens Generators for Nuclear Applications SGen5-4000W (Type 2)
Stator end winding Coolers Turbine end
Retaining ring Exciter end Stator core
Stator winding
Blower
Hydrogen seal Bearing bracket Leadbox with bushings
Frame
Rotor shaft
Rotor winding
Stator:
High voltage winding insulation (27kV), directly water cooled winding, hydrogen cooled core
Rotor:
4-pole design, directly hydrogen cooled winding, multistage blower, brushless excitation
Siemens AG 2009 All rights reserved
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Atomexpo 2009-05-27
Worlds largest power generator SGen5-4000W (Type 2)
Rating MVA MW Power Factor Terminal Voltage kV Stator Current Amps Efficiency Total Weight Total Length Test 1,992 1,793 0.90 27 42,596 Max 2,191 1,972 0.90 27 46,851
98.98 % 900 tons 16.8 meters
Unit shipped Sep. 2008 Spare shipped Nov. 2008 All of customers challenging requirements met or even surpassed
Atomexpo 2009-05-27
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Siemens AG 2009 All rights reserved
Summary
s Design is based on proven KONVOI technology and service experience s Features of conventional fleet are introduced s 3D blading design for minimal losses s Comprehensive analysis and best experience of LP shrunk-on-disk design s Innovative nuclear turbine generator set design for highest power output and best efficiencies
s Modules of platform concept for application from 1000 MW up to 1900 MW
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Siemens AG 2009 All rights reserved
