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4/14/12 Toyota Way : The 4 P Model M o s L e a n C .

4/14/12 Key Elements of the Toyota Production System .

4/14/12 Lean Production : Toyota Value Chain Time Casting Staging Transportation Staging Setup Machining Inspection Assembly VALUE ADDED Raw Material Finished Good Time .

3. 4. 5. 6. . Overproduction Waiting Unnecessary transport / conveyance Over processing / incorrect processing Excess Inventory Unnecessary movement 2.4/14/12 Eight Types of Wastes 1.

4/14/12 Lean Production : Waste Reduction Pull Production /Small lot Production Reduced Setup Time Quality at Source Employee Empowerment Supplier Involvement .

4/14/12 Toyota Way : Logistics Long-term relationship with suppliers Minimum two suppliers for every component Cross docking with partner ‘Transfreight’ Plant Development Activities .

4/14/12 Cross Docking Supplier Assembly Plant Fully Loaded Truck Delivery JIT 12 times/day .

4/14/12 Benefits of Lean and JIT Processes Reduced Inventory Low Cost Lower Operational and Customer Lead time .

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