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TECHNICAL FEASIBILTY

DESCRIPTION OF THE PRODUCT


Our product is pvc conduit pipes which is used used for open and concealed wiring in house, residential and commercial buildings, Industries, traffic. signals and street lights

MATERIAL USED
PVC suspension resin- PVC resin is a thermoplastic resin, which in versatility of processing and application surpasses all other thermoplastic materials. Calcium Carbonate- It is a Fine, White Powder of Aragonitic Hydrocarbon Wax DOP-It is a Epoxidised Oils.It improve the overall heat stability of the products and apply to both rigid & flexible PVC products. Stearic Acid- It is a chemical compound with the formula ZnO Stabilisers- It is to improve mechanical properties of rigid PVC pipes with overall improvement in Electrical properties also.

PRODUCT SPECIFICATION
We offer Conduit Pipe.These pipes are conveniently join and widely used for open and concealed wiring in houses, residential & commercial buildings, industries, traffic signal and street light.

Salient Features of Conduit Pipes


Strong and Durable: The electrical conduits are strong and unaffected by weather conditions. Light weight and Flexible: These are easy to join Convenient Joining: Have high precision trapezoidal threads which ensure easy joining. Resistant to: Wear and abrasion, water, rusting Safe: These are fire resistant with very less electrical conductivity. Excellent Surface: Have smooth internal and external surface. Cost Saving: These are economical Temperature Stable: Can cope with widely fluctuating temperatures (-20 C to + 60 C) thus are resistant to extreme weather conditions and UV stabilized. Smoke Suppressing: Are manufactured from special PVC alloy, which ensure little or no release of smoke/toxic fumes in the event of fire. Maintenance Free: These are free from corrosion and resistant to chemical reaction & biological formation, so do not require maintenance

APPLICATIONS
Domestic: Open and concealed wiring in houses, residential and commercial buildings. Industrial: Open and concealed wiring in plants. Other: Traffic signal connections, street light & wiring at public places.

Mechanical Properties of PVC Pipes at 200C


Density 1430 - 1500 kg/m3 Minimum ultimate tensile strength 45 MPa Compressive strength 66 MPa Shear strength 39 MPa Tensile (Youngs) modulus 2750 MPa (at high loads) Hardness (Shore) 85 (ASTM D2240) Hardness (Brinnell) at 23C 12 - 15 Impact (Charpy) - 20C 20 kJ/m2 (250 m notch radius) Impact (Charpy) - 0C 8 kJ/m2 Elongation at break 50 - 80% Poissons ratio 0.35 - 0.4

Thermal Properties
Surface resistivity 2000 Volts / mm Max continuous service temperature 60C Specific heat 1047 J / kg / C Coefficient of linear expansion 7 x 10-5 / C Thermal conductivity 0.13 - 0.15 W / m / C Flame resistance Self-extinguishing uPVC does not support combustion when the source of ignition is removed. At the fabrication temperature, it can be shaped by deformation. Primary softening point Not less than 80C (AS 1426) Vicat. softening temperature 80C to BS2782 Electrical properties 12 - 38kV / mm Dielectric strength 3.0 - 3.2 @ 106 Hz Dielectric strength 0.02 @ 106 Hz Power factor 1013 - 1014 Ohm

MANUFACTURING PROCESS
PVC conduit pipes are created by starting with a molten mixture of the material and shaping them around a cast. The casts are made to be the exact width of the pipe. The mixture is poured into a cast and surrounded by an outer shell. The complete set is then placed into an oven to be cooked. Once the pipe has solidified, it is cooled and moved into finishing. Sections of the pipe are then cut based on common sizes and needs. The sections are then coated in a chlorine solution to prevent harmful bacteria from growing during shipping and use. Once the coating is dried, the ends of each section are finished. If the pipe is a smooth connection, the top of the pipe is sanded down to ensure a perfectly flat surface. For fitted pipes, a machine engraves a series of grooves into the pipe. As the grooves are cut, high-pressured water is sprayed on the pipe to remove excess PVC fragments. After the grooves are added, the ends are smooth and the sections are sent into testing.

MACHINERY REQUIREMENT

EXISTING COMPANIES
Devendra mechanical and dydraulics industries Add-74/1,gulshan park behind Sonia hospital, nangloi Mobile-9811042604 Kalra Extrusion Machines 19, Category II, DSIDC Indl. Area, Nangloi New Delhi - 110041, NCT of Delhi India. Tel : 9891061200 Contact Person : Mr. Amit Kalra

PLANT SIZE
The plant is located in Sahibabad industrial area U.P as the area is a convenient location to establish our plant as it is near delhi. Total area is required for establishment of our plant is 380 meter.

PLANT LOCATION
The plant is located in Toy City Sahibabad ind area site 4, U.P as the area is a convenient location to establish our plant. Warehouse will be located in the plant itself, where the carriage comes inward and goes outward. Raw materials will be taken from the market itself throughsome proper channel. We will take the raw material once for the month (i.e. approx 9,71,932.5RS).

COST OF ERECTION OF PROPOSED LAND ( RENTED)


We bought the constructed land premises for 380 meter. For which we are paying Rs. 16,000 per month. We will renovate the constructed premises which will cost Rs. 1,50,000.

STUDY OF AVAILIBILTY OF RAW MATERIALS


We require seven kinds of material for our production. Name Dealers suspension resin Delhi polymers Kanti nagar
Others kanti nagar Swastik trader

ESTIMATE OF LABOR REQUIRED

COMPONENTS TO BE PURCHASED FROM OUTSIDE


PVC suspension resin 650kg/ton Calcium Carbonate 260kg/ton Hydrocarbon Wax 5.2kg/ton DOP 30kg/ton Stearic Acid 14.7kg/ton One pack 16.9kg/ton c.p 14kg/ton