II Pipeline Design Codes and Standards-MSG | Pipeline Transport | Pipe (Fluid Conveyance)

PIPELINE DESIGN

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Pipeline Design Slide Number - 1 of 77

ENGINEERS INDIA LIMITED
EPC and Total Solutions Consultancy Organization

Engineers India Ltd ± Delivering excellence through people

Pipeline Design Slide Number - 2 of 77

Petroleum Refineries Petrochemicals Pipelines Offshore Platforms Gas Processing Metallurgy Ports & Terminals Highways and Airports
Engineers India Ltd ± Delivering excellence through people
Pipeline Design Slide Number - 3 of 77

EIL OFFICES HEAD OFFICE REGIONAL OFFICES NEW DELHI VADODARA. KUWAIT PROCUREMENT OFFICES SITE OFFICES INSPECTION OFFICE OVERSEAS OFFICES Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number . SAUDI ARABIA . ITALY.4 of 77 . LIBYA ABU DHABI. CHENNAI KOLKATA MUMBAI 29 LOCATIONS (INDIA) 9 LOCATIONS (OVERSEAS) 10 LOCATIONS LONDON. QATAR.

5 of 77 .PIPELINE DESIGN SERVICES OFFERED BY EIL Project Implementation Services  Feasibility Studies  Project Management  Planning & Scheduling  Process Design  Detailed Engineering  Procurement Services  Construction Management  Commissioning and Plant Start-up Assistance Specialist Services  Heat & Mass Transfer Equipment Design  Environment Engineering  Information Technology Services  Specialist Materials and Maintenance Services  Plant Operation & Safety  Risk Analysis  Advanced Control & Optimization Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

6 of 77 . Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .PIPELINE DESIGN EIL EXPERIENCE 1975 1979 First major project Crude Oil Loop Line for Oil India Ltd. First major overseas project 150 km Multi Product Pipeline for Abu Dhabi National Oil Company First major high pressure Gas Pipeline Project .1800 km Gas Transmission Network for GAIL 1984 Over 40 major pipeline projects completed.

7 of 77 .PIPELINE DESIGN Major Onshore Projects (Completed) DESCRIPTION HAZIRA-BIJAIPURHAZIRA-BIJAIPURJAGDISHPUR (HBJ) MAQTA-ALMAQTA-AL-AIN PIPELINE KANDLAKANDLA-BHATINDA GAS REHABILITATION & EXPANSION PROJECT (GREP) MUMBAI ² MANMAD VIZAGVIZAG-VIJAYWADA JAMNAGARJAMNAGAR-LONI LPG PIPELINE COCHIN ² KARUR PIPELINE CLIENT GAIL ADNOC IOCL GAIL YEAR 1989 1992 1996 1998 SIZE 36´/30µ/24µ/18µ 30 µ/12µ 22µ/14µ/10µ 36 µ LENGTH (KM) 1800 166 1443 505 SERVICES NATURAL GAS NATURAL GAS MULTIPRODUCT NATURAL GAS BPCL HPCL GAIL PETRONET 1998 1998 2001 2001 18 µ 18 µ 16µ/14µ/12µ/8µ/ 6 18 µ/14 µ 260 360 1235 289 MULTIPRODUCT MULTIPRODUCT LPG (LIQUIFIED PETROLIUM GAS) MULTIPRODUCT Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

contd) (Completed) DESCRIPTION VIZAG ² SECUNDERABAD LPG PIPELINE MANMADMANMAD-MANGALAYA PIPELINE MANGALOREMANGALORE-BANGLORE DAHEJ ² VIJAIPUR PIPELINE INTER REFINERIES PIPELINES PROJECT.PIPELINE DESIGN Major Onshore Projects (.. ABU DHABI MANGALAYAMANGALAYA-BIJWASAN PIPELINE MUNDRAMUNDRA-DELHI PIPELINE CLIENT GAIL BPCL HPCL GAIL YEAR 2002 2003 2003 2003 SIZE 12µ/10µ 14 µ 24 µ/20µ 42µ 10µ 12µ 16µ 16µ/8µ 18µ/16µ LENGTH (KM) 600 358 364 610 230 230 208 775 1050 SERVICES LPG (LEQUIFIED PETROLEUM GAS) MULTIPRODUCT MULTIPRODUCT REGASIFIED LNG NAPHTHA.8 of 77 . MULTIPRODUCT & SRR MULTIPRODUCT MULTIPRODUCT TAKREER BPCL HPCL 2004 2006 2006 Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

9 of 77 .PIPELINE DESIGN Major Onshore Projects («contd) (Completed) DESCRIPTION PUNE SOLAPUR PIPELINE DABHOL PANVEL PIPELINE PROJECT (PH-I) (PHDABHOL PANVEL PIPELINE PROJECT (PH-II) (PHCLIENT HPCL GAIL GAIL YEAR 2007 2007 2007 SIZE 14 µ/ 12µ 30µ 30µ LENGTH (KM) 182 / 161 187 120 SERVICES MULTIPRODUCT REGASIFIED LNG REGASIFIED LNG Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

10 of 77 . Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number . PANNA. NEELAM. GAS GAS CRUDE.PIPELINE DESIGN Major Offshore Projects (Completed) DESCRIPTION BOMBAY HIGH URAN TRUNKLINE (BUT) SOUTH BASSEIN HAZIRA TRUNKLINE HEERAHEERA-URAN TRUNK LINE ICP . HEERA. MUKTA. GAS IN-FIELD PIPELINES OF BOMBAY-HIGH. BASSEIN. GAS CRUDE GAS CRUDE.HEERA TRUNKLINE SECOND BASSEIN HAZIRA TRUNKLINE MUMBAI HIGH URAN TRUNKLINE (MUT) CLIENT ONGC ONGC ONGC ONGC ONGC ONGC YEAR 1979 1986 1996 1996 1995 2005 SIZE 30µ/26µ 36µ 26 µ/24 µ 30µ/22µ 42µ 30µ/28µ 12µ to 22µ LENGTH (KM) 200 x 2 220 85 x 2 145 245 205 x 2 100 SERVICES CRUDE.

Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .11 of 77 . PANNA. HEERA.PIPELINE DESIGN Major Onshore Projects (Current) DESCRIPTION VIJIPUR DADRI BAWANA PIPELINE (VDBPL) MUNDRA BATHINDA PIPELINE (MBPL) BINA KOTA PIPELINE VADINAR BINA PIPELINE NUMALIGARH SILIGURI PIPELINE COMPRESSOR STATIONS CLIENT GAIL HMPL BPCL BORL OIL GAIL YEAR 2009 2009 2009 2009 2009 --SIZE 48µ/ 36µ/ 20µ 28µ/ 30µ 18µ 24µ 16µ --LENGTH (KM) 500/ 38/ 55 424/ 590 257 935 400 --SERVICES REGASIFIED LNG CRUDE OIL MULTI PRODUCT CRUDE OIL MULTI PRODUCT REGASIFIED LNG IN-FIELD PIPELINES OF BOMBAY-HIGH. NEELAM. MUKTA. BASSEIN.

PIPELINE DESIGN SECTION-1 Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .12 of 77 .

PIPELINE DESIGN CONTENTS INTRODUCTION   Modes of Transportation Benefits of Pipelines PIPELINE DESIGN     Stages of Pipeline Project Codes and Standards Design Installation.13 of 77 . Testing & Commissioning Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

OIL.14 of 77 . CAIRN. GAIL. GSPC. RIL) GAS 115 MMSCMD 33 MMTPA (ONGC.PIPELINE DESIGN Oil and Gas Production in India OIL (ONGC. OIL. RIL) Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

5 MMT 302 300 (MMT) 250 235 200 149 150 100 70 50 0 1998-99 2006-07 2011-12 2016-17 (Actual) Year Engineers India Ltd ± Delivering excellence through people Source: Report of Working Group on P&NG Sector for the XI Plan Pipeline Design Slide Number .India 350 Capacity .5 MMT Others.43.PIPELINE DESIGN Refining Scenario.2006-07 NOC ± 105.15 of 77 .

16 of 77 .PIPELINE DESIGN Modes of Hydrocarbon Transportation .India 35% 30% Pipelines Road Tankers Rail Tankers Water Carriers 32% 32% 26% 10% 25% 20% 15% 10% 5% 0% % Share Pipelines Road Tankers Rail Tankers Water Carriers Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

17 of 77 .PIPELINE DESIGN Benefits of Transportation by Pipelines Safer mode of transportation Environment friendly Least energy requirement Lowest maintenance costs Minimal impact on land use pattern Negligible loss of product in transit High reliability Multi-product Transportation Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

5 0 LiquidPipelines LiquidCoastal LiquidTrains LiquidTrucks CoalTrains CoalCoastal N.5 1 0.GasPipelines 0.5 2 1.5 Transported 3 2.PIPELINE DESIGN Energy Savings Energy Inte nsity for Various M ode s Energy Consumption in % of energy 4 3.8 0.5 1 0.1 2 3.18 of 77 .8 1.2 Pipelines are the most energy efficient modes of transportation Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

1 0.5 % Loss of Total Volum e Transported Transmission losses are lowest in Pipelines Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .ECONOMICS OF PIPELINE TRANSPORTATION Transmission losses Losses During Transportation Rail/Road Pipelines 0 0.3 0.2 0.19 of 77 .4 0.

HSD.20 of 77 .PIPELINE DESIGN Products Transported Crude Oil Petroleum Products (MS. SKO) Water & Effluents LPG Natural Gas Slurries Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number . ATF.

21 of 77 .PIPELINE DESIGN Types of Pipelines ONSHORE (LAND) & OFFSHORE (SUBMARINE) PIPELINES    Trunk Pipelines Spur/ Branch Pipelines Marine Offloading Terminals & Outfalls Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

prime-overs and construction constitute big ticket items Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number . SCADA and RCPs Pump / Compressor Stations Delivery Terminal facilities Project Management SubTotal 2% 33% 2% 11% 33% 1% 5% 5% 2% 5% 100% Gas Lines 1% 45% 3% 6% 25% 1% 2% 12% 1% 4% 100% Pipes. Sr No.22 of 77 . 1 2 3 4 5 6 7 8 9 10 11 Item Description Liquid Lines Survey. ROW & Compensation Line Pipe Steel Cost Main line materials Coating of Pipes Mainline Construction Cathodic Protection Telecommunication.PIPELINE DESIGN Capital cost: Typical breakup Percentage of Capital Cost.

PIPELINE DESIGN Marine Offloading Terminal Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .23 of 77 .

PIPELINE DESIGN Open sea Jetty Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .24 of 77 .

PIPELINE DESIGN HBJ GAS PIPELINE NETWORK UTTAR PRADESH N DELHI DADRI ANOLA SHAHJAHANPUR RAJASTHAN GADEPAN ANTA BABRALA INDIA AURAIYA JAGDISHPUR GUJARAT JHABUA ARABIAN SEA HAZIRA BIJAIPUR KEY PLAN LEGEND COMPRESSOR STATION RECEIVING TERMINAL DESPATCH STATION MADHYA PRADESH Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .25 of 77 .

26 of 77 .PIPELINE DESIGN Major Pipelines in India Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

PIPELINE DESIGN Pipeline Construction Video Video for Mangalore Bangalore Pipeline Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .27 of 77 .

PIPELINE DESIGN SECTION-2 PIPELINE DESIGN CODES AND STANDRADS Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .28 of 77 .

29 of 77 .PIPELINE DESIGN Stages of Pipeline Project Conceptualization    Establish Requirement Evaluate Alternatives Finalize the Concept Feasibility Study      Pipeline Route Study and Selection Hydraulic Studies and Optimization Establish Project Cost Project Implementation Scheme Environmental Impact Assessment & Risk Analysis Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

30 of 77 .PIPELINE DESIGN Stages of Pipeline Project Basic Engineering    Process Design and Sizing Optimization Studies Route Surveys and Investigations Detailed Engineering      Engineering Design Basis Route Engineering and Engineering Analysis Specifications and Job Standards Engineering for Procurement Installation Engineering and Construction Procedures Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

4 (2006) OISDOISD-141 (2003) OISDOISD-214 (2006) OISDOISD-226 (2007) API 5L / ISO 3183 : 2007 API RP1102 API 1104 API 6D / ISO 14313 DNV OS-F101 OSOther References Title Gas Transportation and Distribution Piping Systems Pipeline Transportation Systems for Liquid Hydrocarbons and other Liquids Design and Construction Requirements for Cross-Country CrossHydrocarbon Pipelines Cross-Country LPG Pipelines CrossNatural Gas Transmission Pipelines and City Gas Distribution Networks Specification for Line Pipe Recommended practice for Rail and Highway crossings Standard for welding pipeline and related facilities Pipeline Valves Submarine pipeline systems Applicable Standards / Specs of ASME. NACE. MSS.8 (2003) ASME B 31.PIPELINE DESIGN Major Codes & Standards Code/Standard ASME B 31. BS and DIN Pipeline Design Slide Number .31 of 77 Engineers India Ltd ± Delivering excellence through people . API.

as applicable (As per PMP Act 1962) NHAI National Highway Crossings SH/ MDR/ ODR Crossings Railway Track crossings Crossing through Forest land River/Canal crossings PWD Indian Railways Forest Authority Irrigation/Canal Authority Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .PIPELINE DESIGN Major Codes & Standards Type of Crossing ROU & Land Acquisition Approval Authority Central/State Govt.32 of 77 .

33 of 77 .LIST OF SOFTWARES USED IN PIPELINE ENGINEERING          CAESAR-II CAESARAUTOPIPE IPMCS MRPACK SORPS PIPECALC OFFPIPE PRISE PIPECROSS   PIPELINE STUDIO TGNET TLNET HYSIS Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

PIPELINE DESIGN Optimal sizes of various capacities

Economy of scale
Engineers India Ltd ± Delivering excellence through people
Pipeline Design Slide Number - 34 of 77

PIPELINE DESIGN
Route Selection
Routing Considerations
Pipeline length Obstructions & Sensitive areas Installation Limitations Crossings

Surveys
Topographical Geo-technical Population Density Index Soil Resistivity Cadastral
Engineers India Ltd ± Delivering excellence through people
Pipeline Design Slide Number - 35 of 77

PIPELINE DESIGN
Typical Pipeline Route Map
The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited w ay permitted by a written consent given by the lender to the borrower for the intended use.

BHATINDA
Ch. 1012.67 km

RANSISAR Ch. 855.01 km

IP-1 & IPS-F

PROPOSED PIPELINE
IPS-2

JUD Ch. 593.88 km

IPS-F

GAILAWAS Ch. 527.87 km

LEGEND:
PROPOSED MUNDRA-BHATINDA PIPELINE (28" NB) DESPATCH TERMINAL AND PUMPING STATION RECEIPT TERMINAL INTERMEDIATE PUMPING STATION (IPS) INTERMEDIATE PIGGING STATION (IP) FUTURE PUMPING STATION (IPS-F) NOTES: 1. PIPELINE ROUTE SHOWN IS INDICATIVE ONLY. 2. CHAINAGES INDICATED ARE APPROXIMATE.

JORAWARPURA Ch. 313.63 km

IPS-1

JHEKDA Ch. 226.72 km

IPS-F

MUNDRA
Ch. 0.00 km

PROJECT : ENGINEERS INDIA LIMITED
NEW DELHI

REV. OVERALL PIPELINE ROUTE MAP
AC REV. DA TE REV ISION BY RK CHK VM AP PROVED AP PROVED

CLIENT JOB NO

Engineers India Ltd ± Delivering excellence through people

: M/s GGSRL : 6812

Pipeline Design
1-1641-0503 REV.0 A3-420x297

Slide Number - 36 of 77

PIPELINE DESIGN Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .37 of 77 .

38 of 77 .PIPELINE DESIGN Material Selection & Corrosion Control Assessment Nature of the Product Design Life Product Temperature Materials Carbon Steel (CS) NACE Carbon Steel CRA Clad CS CS with internal Coatings Non-Metallic Materials Corrosion Protection Material Chemistry Internal Coatings Product Conditioning Corrosion inhibitors Corrosion Allowance Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

PIPELINE DESIGN Design and Analysis Wall Thickness Calculations Anti-Buoyancy Measures Piping Stress Analysis Buried Pipeline Analysis Crossing Design Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .39 of 77 .

72 x E x SMYS D Outside Diameter of pipe t pressure design wall thickness E Weld joint factor P = 2St FET D where P Design pressure S Specified minimum yield strength D Nominal OD of pipe t Nominal wall thickness F Design factor E Longitudinal joint factor T Temperature de-rating factor Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number . 404.PIPELINE DESIGN Steel Pipe Wall Thickness Calculation LIQUID PIPELINE (ASME B 31.S where Pi Internal design pressure S allowable stress = 0.40 of 77 .8.11) t = PiD 2. Cl. 841.4.2) GAS PIPELINE (ASME B 31. Cl.1.

41 of 77 .40 e 10 buildings > 10 and < 46 buildings u 46 buildings Multistory buildings Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number . F 0.72 0.PIPELINE DESIGN Basic Design Factor for Gas Pipelines LOCATION CLASS Location Class 1 Location Class 2 Location Class 3 Location Class 4 Location Class Classification Location Class 1 : Location Class 2 : Location Class 3 : Location Class 4 : DESIGN FACTOR.60 0.50 0.

42 of 77 .PIPELINE DESIGN Line Pipe Selection Line Pipe Selection Parameters Thickness and Grade Selection Handling and Transportation (d/t ratio) Type of LinePipe Installation Requirements Type of Line Pipes Seamless Electric Welded Longitudinal Seam SubmergedSubmerged-Arc Welded (LSAW) Helical Seam SubmergedSubmergedArc Welded (HSAW) Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

18´) Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .PIPELINE DESIGN Line Pipe Application Submarine Pipelines Seamless Pipes (upto & including 16´) LSAW Pipes (18´ & above) Onshore Pipelines Seamless Pipes (upto & including 8´) LSAW Pipes (16´ & above) HSAW Pipes (18´ & above) EW Pipes (4´ .43 of 77 .

Manufacturing of Helical Pipes PIPELINE DESIGN Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .44 of 77 .

PIPELINE DESIGN Anti-corrosive Coatings Coal Tar Enamel Coating (BS 4164.45 of 77 . AWWA C203)     Primer Two layers of coal tar enamel & glass fibre Inner wrap One layer of coal tar impregnated outer wrap Coating thickness 4.20)   Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .7 mm 350350-500 micron thick single layer coating 600600-800 micron thick dual layer coating 3 Layer PE/ PP Coating (DIN 30670)     Fusion Bonded Epoxy Coating (CSA Z245.0 to 3.7mm First layer of Fusion bonded epoxy Second layer of extruded adhesive Third layer of extruded PE/ PP Coating thickness 2.

46 of 77 .PIPELINE DESIGN 3 Layer PE Coating Application Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

47 of 77 .PIPELINE DESIGN Major Pipeline Components Line Pipe & Coatings Scraper Traps & Pig Signallers Long Radius (LR) Bends Insulating Joints Flow Tees Sectionalizing Valves Pumps / Compressors Filters & Meters Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

48 of 77 .PIPELINE DESIGN Scraper traps Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

12 km (7.5 miles) Commercial & Residential Areas 32 km (20 miles) 24 km (15 miles) 16 km (10 miles) 8 km (5 miles) Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .4 for Liquid Pipelines Location  Pollution Concerns  Statutory Requirements  Prevention of Inventory Loss  Approachability of Valve Station Gas Pipelines Location Class 1 Location Class 2 Location Class 3 Location Class 4 LPG Pipelines Industrial.49 of 77 .PIPELINE DESIGN Sectionalizing Valve Spacing  ASME B 31.8 for Gas pipelines  ASME B 31.

PIPELINE DESIGN Type of Valves Full Bore Ball Valves Through Conduit Gate Valves Plug and Check Valves Valve Standard : API 6D/ISO14313 Other Valve Standards: API 600.50 of 77 . BS EN ISO 15761:2002. BS EN ISO 17292:2004. BS 5353 Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number . API 602.

PIPELINE DESIGN Ball valves Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .51 of 77 .

PIPELINE DESIGN Plug valve Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .52 of 77 .

PIPELINE DESIGN Check valve Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .53 of 77 .

54 of 77 .PIPELINE DESIGN Major Engineering Deliverables Design Reports Design Route Wall Drawings Route Basis Map Schematic Sheets Layout Selection Report Design Report Design Report Pipeline Thickness Report Alignment SV Seismic Station Layout Crossing Equipment Piping General Arrangement Drawings Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

366 35.493 13.7 A 66 DR H.514m) TP50 CH.578 11.560 31.667 2 5.00Km HIGH TENSION LINE 1 2. 10687.00Km ELECTRIC LINE 440V CH.455m IP61/1 CH.115 14.939 13.747 166.060m TP61 CH. 14134.022m CH.370 2 7.164 90.199 85.714 75.2 59 1 2 .309m ELEC.815 2 7.749 66.34 2 44.298m K SV-1 OF GAIL CH.1 1 8 4 8 C L IN E .478 11°2 5'7''(L) 322.557 30.2 59 1 2 .0 2 8 14.231m CH.415 13.979 10. 13741.8 2 5 11. R E FE R D WG NO .081 1 2 .175m 3 2 .141 77.11648.10787.362 2 4.707 TP64 10°25'50'' (L) 65.101 34.14134.969 2 17. 16.366 94.754 1 2 . 11616.622 37.97 2 11.138m) C A N AL C H 106 91.848 10.534m E LE C T RI CH . 17.544 76.5 22 2 99.000 45.218m MA TC H L IN E FO R C ON T .969 225.617 11.437 348.000 218.884 2 9. 10691. 11577.202m TP55 CH.06 2 11.14027.772 TP57 1°21'55''(L) 141.604 2 3. 10712.6m /R L 35.761m TP56 CH.521 65.743m K K MA TC H L IN E FO R C ON T .06 2 11.411m OPEN WELL 6m DIA 7.665 10.0 2 5 11.2 48 1 2 .978m CH.397m TBM W49 (RL 25.904 2 4.877m HPCL CH.896m IP64/1 CH.510m HPCL CH.2 19 33.12903. R E FE R D WG NO .675 2 4.14115.6 2 1 10.71m /RL 33.69 2 10. 741m R O AD C H 140 40.401 11.845 TP58 IP58/1 8°24'45''(R) 45.2 19 C A RT T RA CK C H 141 15.849 13.00Km HPCL CH.754 12 .2 46 1 2 .604m 3 2 .32 5 D R A IN C H 118 2 4. 15.135 14.284 38.14044.175 D R A IN C H 121 15.848 10.713 11.096 339.463 176.175 38.040 11.369 37.4 5 2 9 -1 0-1 6 -7 1 -9 00 3 IN TA TO CH A GUTL GRAVEL ROAD CH. 491m 196.15 2 48.606m 349 CH.960 11.758 11.803m IP5 1/1 CH.896m METAL LED ROAD(ASPHALTIC) CH.935 33.63m /RL 24.218 m CH.88m /RL 24.081 1 2 . 11939. 10985.539 2 37.894 2 1.135 2 8.677 237.344m TO AM RUTH APU RAM GRAVEL ROAD CH. 61m /RL 33.455m DRAIN CH.853 STATE .091m EARTHEN EMBANKMENT TP60 CH.69 2 10. 12848.588 43. 10797.300 30.558m IP5 0/1 TP51 CH.14040.0 2 8 14.587m PUMP HOUSE 4m FROM C/L SCALE: HORIZONTAL 1:5000 VERTICAL 1: 500 45 43 41 39 37 35 33 31 29 27 25 23 21 37.986 11.993 IP5 1/1 TP52 TP53 TP54 37°0'54''(L) 339.533m) TP62 CH.855 187.8 2 5 11.604m TP52 DR A IN CH .12747.713 11.341 2 4.679 TP63 10°4'42''(L) 237.758 13.0 2 5 11. 12230.96 2 2 48. LINE 440V CH. 10620.000 67.708 322.760 141.984 13.9 2 9 141. DISTRICT AND MANDAL TO IRUVADA PU M RA TP65 CH.444 C A RT T RA CK C H 134 9 2. HUT ON C/L HI GH W AY -S A BB AV A RA M DRAIN CH.2m HIGH & 550KV CK T TRA CAR 2.732m GRAVEL ROAD CH.126 TP55 TP56 13°54'57'' (R) 176.986 11.463 114. 13414.2 48 1 2 .415 13.135 19.117m TP54 CH.134 18 2 .115 1 2 .749 38.604m RAIWADA LEFT CANAL (UNLINED) CH. 11401.82 8 2 9.6 2 9 m LOW LYING AREA TP63 CH.587 22 .PIPELINE DESIGN Typical Pipeline Alignment Sheet INTERSECTION POINTS(IP/TP) DEFLECTION ANGLE DISTA NCE BETWEEN TP & IP's (m) DISTANCE AS PER GROUND PROFILE TP50 IP5 0/1 TP51 2 9°8 '20''(L) 187.578 11.728 90.12060.211m TBM W40 (RL 37.658m TP53 CH.939 11.491 2 9.618 67.31m /RL 43.642 326.275m TEMP. 12080.115 12 .543 39.444 IP61/1 TP62 15°2 '57''(L) 326.022 TP60 14°0'19''(R) 393. 13066.014 348.411 33.73m /RL 39.1 Pipeline Design Slide Number .049 25.407 TP61 8°30'18''(L) 218.115 14.617 11.11960.061 1 2 . 11062.636 176.496 30.02 m /RL 32 .2 19 2 4. 13979.1 1 8 2 4 .55 of 77 . 2 7m /RL 42.10 C m TO PE A ND A IT R M A TELEPHONE LINE CH.200 85.455 12 .979 14.138 2 4.6 2 1 10.787 10.493 13.74 2 14.74 2 14.684m Engineers India Ltd ± Delivering excellence through people A T O PE ND A M RU TH AP UR AM TBM W57(RL 42.741 4 2 .2 30 13.761m VILLAGE BOUNDARY AMRUT APURAM IRUVADA D R A IN C H 106 64.401 11.113 104.046 25. 12125.395 393.034 2 5.093 104.732m EARTHEN EMBANKMENT TP64 CH.787 10.648m FROM C/L CH.780 2 6. 12455.061 1 2 .066 13.660 22 4.34m /RL 22 .665 10.4 5 2 9 -1 0-1 6 -7 1 -9 00 5 CH.455 1 2 .066 13.2 30 13.622 m 39.199 90.803m 10 IN 4.034 KAJU GARDEN RICE FIELDS 10.11018.684 43.892m TO ST AT E RAIWADA LEFT CANAL (UNLINED) CH.117 1 2 1.136m OPEN WELL 6m DIA 8m FROM C/L CH 11577.12115.390 IP64/1 TP65 5°18'12''(R) 3 8°4 '58''(R) 5°18'55''(R) 8°2'3'' (L) 76.14132.978m TP59 IP58/1 CH.5 2 1 74.624 TP59 2 °8'32''(L) 224.8 8 m TP57 TP58 CH. 366m R O AD C H 107 87.676 198.816 C A N AL C H 140 2 7.040 11.341m R O AD C H 1 20 60.893 40.597 2 0.849 11.2 54 14 2 .858 2 5.

56 of 77 .PIPELINE DESIGN Typical P&ID Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

57 of 77 .PIPELINE DESIGN Typical GA DRAWING Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

Pig Signallers Flow Tees & Insulating Joints Induction Bends Flow meters Pumps & Compressors OFC cables Pipeline Design Slide Number .PIPELINE DESIGN Major Engineering Deliverables Tenders    Survey Tender Pipe Coating Tender Pipeline Installation Tender Line Pipes Valves & Actuators Scraper Traps. QOEC.58 of 77 Material Procurement         Engineers India Ltd ± Delivering excellence through people .

Testing & Commissioning RoU Grading & Trenching Stringing of Linepipe Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .PIPELINE DESIGN Installation.59 of 77 .

PIPELINE DESIGN Installation.60 of 77 . Testing & Commissioning Welding & NDT :     Edge Preparation Internal / External Line-up Clamps Manual / Automatic Welding NDT (X-Ray / UT / MPI etc.) Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

61 of 77 . Testing & Commissioning Field Joint Coating Heat Shrink Sleeves Cold applied tapes Lowering & Backfilling Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .PIPELINE DESIGN Installation.

PIPELINE DESIGN Pipeline Crossings Crossing Installation Crossings  River. Canal. Road & Rail  Utility Crossing Methodologies  Open-Cut Method  Trench-less Method  Horizontal Directional Drilling  Jacking and Boring  Micro tunneling Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .62 of 77 .

Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .63 of 77 .PIPELINE DESIGN The conventional HDD operations for river crossings.

Pipe jacking from launch shaft to reception shaft. Hydraulic Jacks used to push Jacking pipes behind a tunnel boring machine Carrier pipe inserted in jacking pipe Micro-tunnelling can be used wherever HDD cannot be done Crossing of Rivers with gravels. cobbles & boulders Installation of more than one pipe in the tunnel Precise installation and Minimum space at both ends Can be done in curved path also ADVANTAGES:      Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .64 of 77 .PIPELINE DESIGN Pipeline Installation using Micro-tunnelling MICRO-TUNNELLING:     Micro Tunneling process uses a Micro Tunnel Boring Machine (MTBM) combined with pipe jacking technique.

PIPELINE DESIGN Pipeline Installation using Micro-tunnelling Long Distance Micro Tunnelling Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .65 of 77 .

66 of 77 .PIPELINE DESIGN Overview of Micro tunneling Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

PIPELINE DESIGN Testing & Commissioning TESTING    Gauging and Pigging Test Pressure Test Medium DRYING Swabbing Methanol Drying Super Dry Air Method  Vacuum Drying COMMISSIONING  Nitrogen Purging  Product Charging    TEST PRESSURE LIQUID PIPELINES Ref.4 * des pr Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .25 times design pressure GAS PIPELINES Ref.4 : 437.8 : Table 841. ASME B 31. ASME B 31.25 * des pr Class 3 and 4: 1.1 1.4.67 of 77 .322(f) Class 1 and 2: 1.

PIPELINE DESIGN Pigging Requirements     Types of Pigs     Pipeline Cleaning Displacement Internal Inspection Batching Brush pigs Gauge Pigs Spheres Intelligent Pigs Cleaning pigs Gauge Pigs Spheres Intelligent Pig (MFL) Pipeline Design Slide Number .68 of 77 Engineers India Ltd ± Delivering excellence through people .

69 of 77 .PIPELINE DESIGN RECENT DEVELOPMENTS TECHNICAL IMPROVEMENTS   Automatic Welding & Automatic UT MicroMicro-Tunneling for pipeline construction   Internal flow coating on line pipes for gas pipelines 3LPP coating on High Temperature pipelines Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .

PIPELINE DESIGN Comparison of LSAW & HSAW Pipes Description Method of Manufacture Weld Length Position of weld LSAW UOE/COE/JCO/3 roll bending Equal to pipe joint length Longitudinal ± positioned in upper quadrant during construction Specified thickness throughout entire body. resulting in proportional increase in coating cost by 15-20% 15Controlled during forming only and no cold expansion is carried out Corrosion Coating Geometry Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .70 of 77 . Weld seam is tracked to ensure coating thickness on weld seam Controlled to the desired level with cold expansion HSAW Formed by Twisting of Coil Approximately 1.5 to 2 times the length of pipe joint Spiral ± present all around the pipe Thickness normally increased all over the body.

o C Upto 45 Upto 65 Upto 110 Upto 110 3LPE 3LPP FBE AntiAnti-corrosion Properties Resistance to Moisture Good Very Good Excellent Good Cathodic Disbondment Fair Good Good Good Electrical Properties Coating Resistance Good Excellent Excellent Excellent Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .PIPELINE DESIGN Coating Comparison CTE Service Conditions Temperature.71 of 77 .

PIPELINE DESIGN Coating Comparison CTE Cathodic Protection Design Current Density High Low Low Low 3LPE 3LPP FBE Mechanical Properties Resistance to Impact Fair Poor Excellent Superior to PE Fair Fair - Resistance to Indentation Resistance to Peel Very Good Excellent Fair Fair Excellent Superior than PE Resistance to Soil Stresses Elongation Excellent Excellent Excellent Fair Excellent Excellent Pipeline Design Slide Number .72 of 77 Engineers India Ltd ± Delivering excellence through people .

Cumbersome for larger repair Engineers India Ltd ± Delivering excellence through people Pipeline Design Slide Number .73 of 77 .PIPELINE DESIGN Coating Comparison CTE Long Term Ageing Heat & Light Ageing Fair Very Good Very Good Very Good 3LPE 3LPP FBE Application & Field Repair Ease of Application Easy Relatively difficult Relatively difficult Relatively difficult Damages during handling & transportation Ease of Field Repair High Low Low High Difficult Easy for small repair. Cumbersome for larger repair Easy for small repair. Cumbersome for larger repair Easy for small repair.

Thank You www.engineersindia.com Pipeline Design Slide Number .74 of 77 Engineers India Ltd ± Delivering excellence through people .

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