Introduction

John M Nathanael D, Festo Didactic

M711 - Fundamentals of Mechatronics

John M Nathanael D, Festo Didactic

Definisi Mechatronic
Mechatronics adalah ilmu yang mempelajari Sistem Mekanik yang dikendalikan secara Elektrik.

Multi-Skilled Discipline Pengertian sistem elektrik, elektronik, mekanik, bahkan Informasi Teknologi.

John M Nathanael D, Festo Didactic

Industrial Automation and Mechatronics  Technologies of Automation and Mechatronics Mechatronics: “ Not only a trend in technology ‟ it is a way of thinking ” John M Nathanael D. Festo Didactic .

Industrial Automation and Mechatronics  Technology Levels John M Nathanael D. Festo Didactic .

Festo Didactic .Industrial Automation and Mechatronics  Technology Levels and MPS John M Nathanael D.

Festo Didactic . Digital Signals Control Panels and Visualization IT Technology Different kind of programming environments Software development and Simulation John M Nathanael D. sensors and electrical components Control Engineering PLC Programming Software Control Sensor Technology Using different types of sensors Material detection and easy color recognition Communication Technology I-/O-Communication. motors.Industrial Automation and Mechatronics  MPS Training Aims Field of Application Mechanical Engineering Training Aims Mechanical construction of partly automated systems Attaching components and assembly / disassembly Electrical Engineering Electrical wiring and connections Controllers.

John M Nathanael D. Festo Didactic .

Festo Didactic .John M Nathanael D.

Festo Didactic .Penamaan Katup Berdasarkan ISO 1219 Kotak menunjukkan posisi pengaktifan katup Banyaknya kotak menunjukkan banyaknya posisi pengatifan katup Garis dengan tanda panah menunjukkan arah aliran fluida Bentuk T menunjukkan aliran ditutup Terminal ditunjukkan oleh garis yang berada di luar kotak John M Nathanael D.

Banyaknya terminal Banyaknya posisi Katup 2/2. aliran 12 dan 43 Katup 5/2. normal terbuka Katup 4/2. aliran 12 dan 45 Katup 5/3. normal terbuka Katup 3/2. posisi tengah tertutup John M Nathanael D. Festo Didactic . normal tertutup Katup 3/2.

Festo Didactic .Metoda Aktuasi ? MANUAL General Push Button MECHANICAL Spring Button ? ELECTRICAL Solenoid Proportional Solenoid PNEUMATIC Pneumatic Lever Pedal Roller Idle Roller Detent John M Nathanael D.

Festo Didactic .Katup 3/2 normal tertutup „Ball Seat“ John M Nathanael D.

Katup 3/2 normal tertutup „Disk Seat“ John M Nathanael D. Festo Didactic .

Festo Didactic .Katup 3/2 normal tertutup „single pilot pneumatic“ John M Nathanael D.

Katup 3/2 normal tertutup aktuasi maju dengan roller+pilot aktuasi mundur dengan pegas John M Nathanael D. Festo Didactic .

Festo Didactic .Katup 5/2 „double pilot pneumatic“ John M Nathanael D.

Festo Didactic .John M Nathanael D.

Festo Didactic .Silinder Kerja Tunggal John M Nathanael D.

Festo Didactic .Silinder Kerja Tunggal John M Nathanael D.

Festo Didactic .Silinder Kerja Ganda John M Nathanael D.

Festo Didactic .John M Nathanael D.

Festo Didactic .Dual Pressure Valve (AND) 1 2 1 John M Nathanael D.

Shuttle Valve (OR) 1 2 1 John M Nathanael D. Festo Didactic .

Festo Didactic .Switches John M Nathanael D.

Festo Didactic .Prinsip kerja solenoid John M Nathanael D.

normally closed John M Nathanael D. Festo Didactic .Katup 3/2.

normally closed John M Nathanael D. Festo Didactic .Katup 3/2 dengan pilot.

Festo Didactic .Katup 5/2 dengan pilot. solenoid tunggal John M Nathanael D.

Festo Didactic . solenoid ganda John M Nathanael D.Katup 5/2 dengan pilot.

Festo Didactic .Relays John M Nathanael D.

Festo Didactic .Mechanical Limit Switch (Roller) John M Nathanael D.

Reed Switches a) 1 Most Widely Known and Used as Cylinder Switches b) 1 John M Nathanael D. Festo Didactic .

Festo Didactic .Glass Tube filled with nitrogen Reed contacts LED indicator John M Nathanael D.

Festo Didactic .Types of Sensors John M Nathanael D.

Festo Didactic .Types of Sensors John M Nathanael D.

Festo Didactic .Types of Sensors John M Nathanael D.

Festo Didactic .Optical Proximity Sensors John M Nathanael D.

Through Beam Sensor John M Nathanael D. Festo Didactic .

Festo Didactic .Retro-Reflective Sensor John M Nathanael D.

Festo Didactic .Diffuse Sensor John M Nathanael D.

Optical Sensors LED Active surface Cable or plug-in connection John M Nathanael D. Festo Didactic .

Festo Didactic .Connection and Circuit Technology BN(1) BK(4) BU(3) L 0V +24V DC Three-Wire Technology PNP normally open closed PNP normally BN(1) BK(4) BU(3) L +24V DC PNP normally closed 0V John M Nathanael D.

John M Nathanael D. Festo Didactic .What is a PLC? PLC is the Short Form of Programmable Logic Controller and is a Microprocessor Based Device.

Festo Didactic .What is a PLC? It is a Programmable Memory for Storing Instructions to Implement Specific Functions such as „ Logic „ Sequencing „ Timing „ Counting „ Interlocking to Control Machines and Processors „ More Advanced PLC can also Perform Arithmetic and Data Manipulations John M Nathanael D.

they had these Design Criteria: „ Solid-state with Computer Flexibility „ Suited to Industrial Environment „ Easily Programmable „ Easily Maintained John M Nathanael D. Festo Didactic . When they Designed PLCs.History of the PLC PLC were Designed to Eliminate the High Cost and Inflexibility of Relay Control Systems.

The Early PLC „ Just Relay Replacers „ On/Off Control Only „ Limited to Repetitive Operations . grinding machines. boring machines. etc.Transfer lines. „ Improvement Over Relays „ Easily Installed „ Uses Less Space and Energy „ Diagnostic Indicators That Aid Troubleshooting „ Reusable John M Nathanael D. Festo Didactic .

1974 „ Microprocessor Technology Added Greater Flexibility and Intelligence to PLC „ Capable of Operator Interface. Data Manipulation and Computer Communications John M Nathanael D. Arithmetic. Festo Didactic .Early Innovations 1970 .

Early Innovations 1970 . Festo Didactic .1974 „ „ „ Cathode Ray Tube (CRT) Programmer Allowed Relay Symbol Entry Arithmetic Function and Improved Instruction Set Allowed Numerical Input Data for Instrumentation Devices Logic and Sequencing Tasks Enhanced John M Nathanael D.

Later Innovations 1975 - 1979
„ Greater Flexibility with Hardware and Software Enhancements „ Improvements Included: „ Larger Memory Capacity „ Remote I/O „ Analog and Positioning Control „ Operator Communications „ Software Enhancement „ Reduction of Wiring and Installation Costs
John M Nathanael D, Festo Didactic

Controllers in the 80‘s
„ Early 1980s Microprocessor Technology Brought About Many Advances

„ Keen Competition Affected Design

John M Nathanael D, Festo Didactic

Controllers in the 80‘s
„ Hardware Enhancements „ Faster Scan Times

„ Small, Low Cost and Reduced Space Requirement
„ More I/O Ports „ Direct Connection to Devices

„ Improved Mechanical Design
„ Peripheral Equipment Improved Operator Interface and System Documentation
John M Nathanael D, Festo Didactic

Todays PLC „ Developments in Hardware „ Advanced Memory „ User Orientated Operator Interface „ Universal Programming Device „ Communication Between Different Brands of PLCs John M Nathanael D. Festo Didactic .

Festo Didactic .Todays PLC „ Developments in Software „ IEC 61131-3 „ Control Strategies can be Distributed Instead of Centralised „ Integration with other Control Equipment such as Robots John M Nathanael D.

Not Directly Connected to One Another „ Programmable .Need Only Change Program when Circuit Condition Changes „ Space Saving .Internal Relays. „ Flexibility in Control Changes „ Low Power Consumption „ Easy Debugging John M Nathanael D. Counters. Festo Didactic . etc. Timers.PLCs versus Relays „ I/O Units .

Festo Didactic .John M Nathanael D.

Input I0.2 = H1 O0.4 = S1 I0.3 = H2 H1 H2 INPUT PLC OUTPUT PLC John M Nathanael D. Festo Didactic .5 = S2 +24V 0V S1 S2 Output O0.

5 O0.Tugas Pengawasan Prosedur Pembuatan Program PLC Gambaran Masalah Daftar Alokasi Daftar Alokasi Spesifikasi Singkatan Alamat Fungsi Pemrograman STL.3 membawa nilai “1” Lampu H2 PLC terprogram Commissioning John M Nathanael D.4 dan I0.5 akan menghasilkan nilai “1” selama tombol ditekan Transmisi ke sistem kontrol Lampu akan menyala jika O0.4 I0.LDR Tombol Tekan S1 Tombol Tekan S2 Lampu H1 S1 S2 H1 H2 I0. Festo Didactic .2 O0.2 atau O0.3 I0.

Rodless Cylinder Magnetically Coupled Bearings Wipers Magnets Cushioning Pistons End Caps With cushioning adjustment Cylinder Barrel Bearings John M Nathanael D. Festo Didactic Magnets Seals .

Festo Didactic .Rodless Cylinder Magnetically Coupled John M Nathanael D.

Rodless Cylinder Magnetically Coupled John M Nathanael D. Festo Didactic .

View of Distribution Station John M Nathanael D. Festo Didactic .

John M Nathanael D. Festo Didactic .

John M Nathanael D. Festo Didactic .

..End of Presentation and Thank You See you.. Festo Didactic . John M Nathanael D..

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