M.N.I.T.

,JAIPUR SEDIMENTATION AND SEDIMENTATION TANKS

SEDIMENTATION AND SEDIMENTATION TANKS
• Removal of suspended particles by gravitational settling • Sedimentation is accomplished by decreasing the velocity of the water below which the particles will no longer remain in suspension. When the velocity no longer supports the transport of the particles, gravity will remove them from the flow. • Sedimentation tanks are designed to reduce the velocity of flow of water to permit to permit suspended solids to settle out of water by gravity

FACTORS AFFECTING SEDIMENTATION Several factors affect the separation of settle able solids from water. Some of the more common types of factors to consider are: PARTICLE SIZE :-The size and type of particles to be removed have a significant effect on the operation of the sedimentation tank. The shape of the particle also affects its settling characteristics. A round particle, for example, will settle much more readily than a particle that has ragged or irregular edges

• WATER TEMPERATURE • Another factor to consider in the operation of a sedimentation basin is the temperature of the water being treated. When the temperature decreases, the rate of settling becomes slower. CURRENTS Several types of water currents may occur in the sedimentation basin: • Density currents caused by the weight of the solids in the tank, the concentration of solids and temperature of the water in the tank. • Eddy currents produced by the flow of the water coming into the tank and leaving the tank.

TYPES OF SEDIMENTATION
• PLAIN SEDIMENTATION - when impurities are separated from fluid by action of natural forces alone • CLARIFICATION – WHEN CHEMICALS (sedimentation with coagulation) when chemicals are added to hasten aggregation of finely suspended matter • CHEMICAL PRECIPITATION – when chemicals are added to throw dissolved impurities out of solution than it is called chemical precipitation

• TYPE 1 OR DISCRETE SETTLING – also known as “FREE SETTLING” as particles have little tendency to flocculate. It is sedimentation when particles have low concentration • particles settles as individual entities • Example of Type I settling is the settling of silt, grit etc., from river water before applying to the slow sand filters. • TYPE 2 OR FLOCCULANT SETTLING – refers to dilute suspensions which flocculate during sedimentation. This results in increase in mass and hence settling rate increase with depth • Example of TYPE 2 SETTLING are settling in primary settlers

TYPES OF SETTLING

• TYPE 3 OR HINDERED SETTLING – refers to settling of suspension of intermediate concentration. Intermediate forces hold particles together and they settle as a unit. • In hindered settling, the velocity gradients around each particle are affected by the presence of nearby particles. So the normal drag correlations do not apply • Example of HINDERED SETTLING IS settling in secondary clarifiers • TYPE 4 OR COMPRESSION SETLING – refers to settling of suspension of high concentration. • On contact particles form a structure and settling takes place by compression of structure due to weight of particles • Settling of SLUDGE is example of compression settling

As seen above, not only does the settling take more time as the slurry becomes more concentrated but, critical sedimentation point occurs at progressively higher interface heights
(Ref 4)

SETTLING OF DISCRETE PARTICLES
• When a discrete particle is placed in a fluid it will accelerate until FRICTIONAL RESISTANCE(FD) also know as DRAG FORCE on the fluid equals the DRIVING FORCE (FI) when (FD) = (FI) particles attain a uniform velocity known as TERMINAL VELOCITY and now settles down with this constant velocity

From Newton’s second law mdV/dt = Fg – Fb – Fd • where: • m = mass • V = velocity of particle • Fg = weight of particle • Fb = force of buoyancy • Fd = drag force

• DRIVING FORCE (FI) = Fg - Fb = (Ss- S)gV where S = density of fluid S s = particle density g = acceleration due to gravity Vp = volume of particle

FD depends upon :Dynamic viscosity Mass of fluid Shape and size of fluid DRAG FORCE is given by NEWTON’s LAW for frictional drag as FD = CDASVS2/2 FD = DRAG FORCE CD = Drag coefficient A= Projected area of particle

• Therefore equation 1 can be rewritten as mdV/dt = (Ss- S)gVp - CDASVS2/2 At steady state terminal velocity will be reached hence dV/dt = 0 Therefore (Ss- S)gVp = CDASVS2/2 Solving for VS we get VS = √(4(Ss- S)gd/3CD S) where d = diameter of the spherical particle

CD depends upon Reynolds's Number For R between .5 to 104 CD= 24/R+3/√(R)+.34 For high Re >103 to 104 CD = .4 For Re < .5 CD = 24/R

TYPE 2 SETTLING OR FLOCCULATION
Particles that change size, shape and perhaps specific gravity over time due to agglomeration while settling Hence the settling velocity will increase Stroke’s equation cannot be used because particles are constantly changing shape and size

• A suggested equation for the variation of floc density with particle size is Ss – S = kd-0.7 Where Ss = floc density S = density of water d = diameter of particle K = coefficient dependent on characteristic of water and chemicals involved The rate of flocculation is proportional to mean velocity gradient in the system , concentration of particle and the particle size

A

• To develop this we have to perform a settling column test in which suspension is kept in long column and allowed to settle under quiescent conditions • Samples are withdrawn from this cylinder, at several depths at several time interval and % removal is determined • Numerical value of % removal is located at the co ordinates identifying the time and depth of the sample and iso concentration lines connecting points of equal removal are drawn.

TYPES OF SEDIMENTATION TANK
• • • • • • • • • Fill and Draw Type Continuous Flow Type Fill and Draw Type In this, sedimentation tank is first filled with incoming water and allowed to rest for a certain period of time and the particles get settled at the bottom Generally a detention period of 24 hours is allowed At the end clear water is taken out through the outlet Cleaning of tank may take another 6 to 12 hours Hence operation takes place in about 36 hours Minimum 3 such units are required for constant supply

• Continuous Flow Type • velocity of particles is such a parameter which can be easily controlled • In this, particles continue to flow with a small velocity and the settable solids settle a the bottom before they reach the outlet • They are of two types • (a)Horizontal Flow (b)Vertical Flow

HORIZONTAL FLOW SEDIMENTATION TANK
• Horizontal flow tanks is based on following assumptions 1)Within the settling zone the particles settle in similar manner as they do in a QUIESCENT TANK of equal depth 2)Flow is horizontal and steady and velocity is uniform in all parts of settling zone 3)Concentration of suspended particles of each size is same at all points of vertical cross section at the inlet end 4)Particles are removed when it reaches the bottom of settling zone

• The basin is divided into four zones • INLET ZONE – from where the water enters the tank • SETTLING ZONE – where the suspended particles get settled under gravity • SLUDGE ZONE – where the suspended particles get collected after settling • OUTLET ZONE –from where water and left over suspended particles assemble and get carried away outside the tank

HORIZONTAL DISCHARGE VELOCITY AND TIME OF FLOW
• • • • • • • • • Vd = Q/BH to = L/ Vd Where L = length B = breath H = height Q = discharge V d = horizontal discharge velocity to = time of horizontal flow

• Consider a particle entering the tank to have a vertical falling speed of vs • Time of falling through a distance H will be H/v s • For particles to reach the bottom before the water leaves the tank the falling speed should be equal to the time of horizontal flow • H/vs = LBH/Q • vs = Q/LB • Hence it defines the surface overflow rate as flow divided by plan area of the basin • Particles with speed greater than Q/A will get settled

• to = LBH/Q • to is known as detention period • If a particle with a falling speed less than vs’<Q/A enters the tank it will settle only a distane h during the detention time which is given as • h/vs =to =LBH/Q • h= LBHvs’ /Q • But LBH/Q is vs • Hence h=(vs’/vs)H • Ratio of removal of this size particle to that of settling value vs is given by

DETENTION PERIOD

• xr = h/H = vs’/vs • For example a tank of 400m2 surface area and rate of inflow is 1.6m3/sec than Q/A = .4cm/sec • Hence all particle having speed vs = .4cm/sec or greater will be completely removed • Only 50% particles having speed vs = .2cm/sec will be removed • And 25% of particles having speed vs =.1cm/sec will be removed

DESIGN ELEMENTS
Following are the important elements of design 1)Detention Period and Displacement Efficiency Detention period :- it is theoretical time taken by a particle in water to pass between entry and exit of a settling tank to = LBH/Q Flow through period :-it is average time required by a batch of water to pass through the settling tank and it is always less than the detention period due to short circuit effects

• Displacement efficiency :- it is defined as the ratio of flow through period and the detention period • ή = td/to • 2)OVERFLOW RATE AND SURFACE LOADING :• Quantity of water passing per hour per unit horizontal area is known as overflow rate or surface loading • vs = Q/A

• 3)BASIN DIMENSIONS :- surface area of the basin is determined on the basis of surface loading rate or overflow rate • surface area = (Volume of water in liters hours)/(surface loading rate) • Length to width ratio should be from 3:1 to 5:1 • Depth of the basin should be kept from 2.5 to 5m • Slope should be 1% in case of rectangular tanks and 8% in case of circular tanks

• 4) INLET and OUTLET ARRANGEMENTS • Ideal inlet structure should be such that • Uniformly distribute water across width and depth of the tank • Mix it with water already in the tank to prevent density currents • Minimize large scale turbulence • Initiate longitudinal and radial flow to so as to achieve high removal efficiency • Outlet arrangements consists of weirs, notches or orifices • Lauder • Outlet pipe


SLUDGE REMOVAL The particle settled in the basin consist of sludge which should be removed either manually or mechanically Where the quantity of suspended matter is small than clearance is done once in 2 – 4 months And where it is large clearance is done quite often Also removal of sludge manually is very expensive

CLARIFICATION SEDIMENTATION WITH COAGULATION
• The efficiency of plain sedimentation is very low especially when it contains finely suspended matter and colloidal matter • The coagulant neutralize the negative protective charge an the colloidal particles and allow them to coagulate • This chemically assisted sedimentation is termed as CLARIFICATION

Claification is achieved in 3 stages 1) addition of measured amount of chemicals known as coagulants 2)formation of precipitate which coagulates and form a floc 3) sedimentation • Characteristics of Coagulants The ability of a chemical additive to produce coagulation is in general dependent on the 1)ELECTRIC CHARGE of the ion or molecule used as coagulant , the larger the charge the more effective the coagulant will be 2) SIZE OF ION or molecule used as coagulant the larger the size of the molecule the more effective the coagulant will be.

WORKING OF COAGULANTS

COMMON COAGULANT
1)Alum • One of the earliest, and still the most extensively used coagulant, is aluminum sulfate (Al/S04)3 ·18 H2O), also known as alum. • It is readily soluble in water. • When dissolved in water following hydrolysis reaction takes place • Al2(SO4)318H2O +3Ca(HCO3)2Al(OH)3+ 3CaSO4+18H2O+6CO2 • Aluminum hydroxide is insoluble in water and forms a floc

• DOSAGE is 75 to 250 ppm in a pH range of 4.5 to 7 • RELATIVE COAGULANT POWER against negative colloids is greater than 1000
• (Ref 3)

DISADVANTAGES • It is effective only at certain pH range, and • good flocculation may not be possible with alum in some waters.

• Ferrous Sulphate:-Ferrous sulphate, ordinarily known as copperas, is fed usually in solution form with strength of 4 to 8 %. The alkalinity and pH value of natural water are too low to react with copperas to form the desired ferric hydroxide floc, It is necessary, therefore, to add lime with copperas to secure coagulation. • The following reaction takes place • FeSO47H2O+Ca(OH)2Fe(OH)2+CaSO4 +7H2O • Ferrous hydroxide thus formed gets oxidized by dissolved oxygen in water to form ferric hydroxide • DOSAGE is in between 70 to 200 ppm in a pH range of 4 to 7

LIME Lime is a generic name used to identify several combinations of calcium and oxygen, such as or CaO (quicklime). Lime often contains magnesium In the presence of bicarbonate ion lime will react to form a calcium carbonate precipitate That can remove colloids through the sweeping floc mechanism. The reaction involved is Ca(OH)2+ Ca(HCO3)2 CaCO3 + 2H2O DOSAGE should be in between 150 to 500 ppm and pH range may vary from 9 to 11 (Ref 2)

COAGULANT AIDS
coagulant aids are additives that can be added to a destabilized colloidal suspension and hence they tend to promote the growth of large, rapid-settling floc which can then flocculate · Typical coagulant aids are: • Activated silica • Polyelectrolyte’s

REFRENCES
1) WATER SUPPLY ENGNEERING By B.C.PUNMIA 2) http://cpe.njit.edu/dlnotes/che685/cls071.pdf 3) http://www.mrwa.com/OPSedimentation.pdf 4)http://www.filtrationandseparation.com/thick ener/sld006.htm 5)http://lorien.ncl.ac.uk/ming/particle/cpe124p 2.html

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