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12/24/2012

Decanter mass balance calculations


Basis Sludge feed rate Solids in sludge Solids in cake TSS in centrate Sp. gr feed sludge Sp. gr cake Sp. gr centrate Wet solids Dry solids 1 hr 3 43 m 2.0% 24.0% 0.60% 1.02 1.07 1.01 43860 kg 878 kg Polymer consumption, kg/ton 3 Polymer feed rate 1.4 m /hr Polymer concentration 0.5% Polymer consumption = 1000kg/ton x (Poly. feed rate x poly. conc.) (Sludge feed rate x Feed solids) = 1000kg/ton x 1.4 m3/hr x0.5 43m3/hr x 2 = 8.14 kg/ton solids Solids loading, ton/hr Feed solids (%/100) x Sludge feed m3/hr 0.860 ton/hr

Solids in feed = Solids in cake + Solids in centrate Dry solids = Cake volume * Sp Gr of cake * % Solids +Centrate volume*Sp Gr of centrate*% Soilds in centrate 878 = S(liter) x1.07x0.24 + F(liter) x1.01x 0.006 Centrate capture or TSS recovery R = TSSP (TSSF - TSSC ) x 100 TSSF(TSSP - TSSC) Sludge flow = cake flow + centrate flow 43000 = S+F S = 43000 - F 878 = (43000 - F) x 0.2568 + Fx 0.00606 3 Centrate volume, F = 40.5 m 3 Cake volume, S = 2.5 m
Centrate Mass DS Tons = Centrate Volume* Cenrate % solids Cake Mass DS Tons=Cake volume *Cake % solids Mass Balance Sum 0.25 0.63 0.878

72%

Polymer consumption, kg/ton 3 Polymer feed rate 1.4 m /hr Polymer concentration 0.5% Polymer consumption = 1000kg/ton x (Poly. feed rate x poly. conc.) (Sludge feed rate x Feed solids-Cenrate Solids) Polymer consumption Kgs/ton of dry solids

11.62790698

Mafraq-WwTW -Sludge Management

Zaffrulla -Decanter mass balance

You have mentioned the following Centrate Mass DS Tons = Centrate Volume*Cenrate % solids Cake Mass DS Tons=Cake volume *Cake % solids Mass Balance Sum 0.24 0.59 0.83

These rows i have highlighted in your excel sheet ( Attached ) What do you mean by this MASS BALANCE SUM wh What conclusion can be drawn from the figure 0.83 % ....Please advise

When i compare the decanter feed of 43 m3/hr with centrate volume and cake volume ( 40.5+ 2.5 m3) it matches please advise sir

you mean by this MASS BALANCE SUM what does this indicate ??

d cake volume ( 40.5+ 2.5 m3) it matches to 43 m3/hr -Highlighted in red font

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