Project Name : Customer : Project No : Serial No.

Mounting block XXXXXX Sdn Bhd PEQ0088 xxxxxxx XXXXXXX

Rev 1 Feb,2013

Document No. / Ref

FABRICATION FLOW Start

Status

Action By

Focal Point

Cutting Plan

Received material & cut

Done

Material Supplier

Mill cert

Drawing Child part drawing

Child part machining

Done 50%

Mass Pro

1) As per drawing 2) Thickness of plate 3) Bevel for Welding 4) Slot pin for fit-up

REPAIR

Dimesional Report

Dimensional check
Yes

Done 50%
No

QC Mass Pro

Tolerances Mass Pro provide Dimensional report

Welding Procedures AWS D1.1 Welding Repair Procedures

Fit-up and welding

REPAIR

Done 50%

Production Welding Sub-con

1) Mounting block parallel 2) welding leg as per design 3) Minimize surface damage 4) Right Bracing position

Report from QC via email

Fit-up &
No Yes

Done 50%

QC

Drawing Child part drawing As per TC1.2

Final machining & traceability

0%

Mass Pro

1) Welding flush using machining 2) Clear hole 3) surface machining to required thickness MN BB28-080940-02 REV 06

REPAIR

XXXXXXXXXXXX XXXXXXXXXXXXX

Report/Picture from QC via email

Traceability check

0%
No

QC Mass Pro

Yes REPAIR
Final Dimension Report

Final Dimensional
Yes

0%
No

QC Mass Pro

Tolerances Mass Pro provide Dimensional report

DPT procedures; AWS D1.1

DPT
Yes

0%
No

QC NDT Sub-con

less 10% of repair work up to 10% repair;Back charge to contractor Documents completed as per SMDL

All document

NOI
No Yes

0%

QC Production Client

IRN from AKS DO,Gate Pass Invoice, Packing List

Packing & delivery

0%

Sub-con Procurement / Logistic

***notes 1) Full time monitoring & 100% inspection for every process i.e fit up, traceability, welding dimensional, surface finishing & documentation 2) PM to brief Mass Pro on delivery schedule to client.

Prepared By XXXXXX Project Engineer

Approved By XXXXXX Project Manager