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Line No
Description
SAP
Pic No.
Scaffording (H X L X W)
Insulation to Open for Inspection/Install back Straight line (m) 8" = 2m Flange/ Valve # Albow #
Estimated Length/nos Initial Inspection/ Findings Power Brush/Repaint (m) 8" Line = 1.0m 1" Line = 0.3m 10" Line = 1.0m (Remove frozen water) To replace 1" Pipe = 0.1m Further Open Insulation Required Further Open Insulation Required Rusty on 8" and 1" pipe. Pitting at start 1" piping line. Frozen water on 10" pipe. Badly corroded on entire 3/4" piping line included valve and fitting. Repaint 8" and 1" pipe. Replace start 1" piping line. Reinstate insulation. Remove frozen water on 10". Replace 3/4" pipe and fittings Reinstate insulation. Repaint. During TA Second Inspection/ Findings Recommendations Repair Status
8-P-3105-2B
T-360 ovhd 1" tap off to pressure reducing station AT-3601 E-362 s/side C3 vapour top vent valve
53
2x2x2
3/4"-RP-6521-2B-C45
54
2x2x2
10" = 2m
3/4" Pipe = 0.3m 3/4"x800 Gate Valve = 1nos. 3/4" Cap = 1nos.
During TA
1-P-3036 3a 1"-P-3038 -P-3038 3b 2-P-3035-2B2 4 11/2"-CABD-3002-2B2 corrosion on drain line into pit 900 (CABD pit) E-362 top & btmLG tapping isolation valve corroded 10144030 30,31 1.5x5x2
1" Line = 10m 1" Line = 2m 3/4" Line= 10m x 2length. 2" Line = 3m 11/2" Line = 13m
IN PROGRESS
Rusty on middle part of 2" pipe. Moderate corrosion scattered along piping line included support. Further Open Insulation Required
Repaint. Repaint on entire piping line included support. Paint deteriorated with general corrosion on piping,LG and valve. Badly corroded on coupling 1/2". Badly corroded on pipe 3/4" pipe. Repaint 2"pipe,3/4"pipe,LG and valve. Replace 1/2" Coupling. 3/4"pipe to replace. Reinstate insulation.
DONE PENDING
10144033
39
1.5x2x2
10144735
58
1.5x2x2
10144745
59
1.5x2x2
-RP-6515-2B-C30
E-359 C3R vap line 3/4' vent valve pipe to boss corroded V-690 CBD line at the insulated area corroded V-660 CBD
10144783
55
2x2x2
2"x3/4"x3 1/2"valve = /4" = 2m. 4 nos. 11/2" valve= 1 nos. 3/4" valve=3 nos 2"Flange= 1nos 2"x3/4" = 11/2"valve 2m. = 1nos. 3/4" valve= 5nos. 1/2"Flange = 2nos 2"Flange= 1nos 3/4"Flange = 3nos 10" = 2m
During TA.
3/4" Pipe = 20cm 3/4"x800 Gate Valve = 2nos. 3/4" Flange = 1nos.
Paint failure due to general Repaint 2"pipe,3/4"pipe,LG corrosion on piping,LG and and valve. valve. Replace 3/4" gate valves. Localized pitting with wall loss 3/4"pipe to replace. noted on 3/4"pipe and 3/4"valve 3/4"flange to replace. body. Reinstate insulation. Badly corroded on gate valve 3/4". Badly corroded on flange. Rusty on 10" and 1" pipe. Pitting at start 1" piping line. Repaint 10" and 1" pipe. Replace start 1" piping line. Reinstate insulation. Repaint 11/2" line. Reinstate insulation. Paint deteriorated with general corrosion noted on piping and valves. Severe metal loss noted on 3/4"piping.Appox 3mm depth.And also badly corroded noted on piping line. Metal bulging with corrosion noted on 1 1/2"piping. Repaint piping and valves. Replace 3/4"piping. Replace 1 1/2"piping. Reinstate new cap. Reinstate insulation.
During TA
Further Open Insulation Required Algae with rusty surface on piping line.
During TA
11/2"-CBD-6022-2D
14
2x2x2
11/2" = 2m
During TA
11/2"-CBD-6019-2D
20
4x2x2
10
13
4x3x8
3m
11
Replaced 2" pipe at first level pipe rack behind E358A corroded. 3" Pipe line to T290 behind V320 small portion corroded
4x2x2
12
2x2x2
Presence of corrosion and rusty surface on piping line included weldment. Paint failure with rusty surface on piping line.
Frozen water covered on To remove frozen water for piping. Paint further inspection. failure with scaling noted on Repaint pipe support support pipe. Repaint on 2" line included weldment. Repaint on 3" line at affected area.
During TA
DONE
DONE
13 4"-RP6512-2B-C30
C3 vapour line for chilling R-360 ( surface corrosion) 41 6x1.5x2 E-632 structure cross brace badly corroded
10144405
SLLIM - submitted on 1 feb 2010. SLLIM - submitted on 1 feb 2010. SLLIM - submitted on 1 feb 2010. SLLIM - submitted on 1 feb 2010.
IN PROGRESS
14
63
1.5x3x2
15
62 61 8
1.5x3x2 2x4x2 3/4" valve = 1nos. 3/4" Line = 2m 3/4" Pipe = 0.3m 3/4" x 300 flange = 2nos. Bolting = 4nos.
16 8"-P-6201-28
Corroded/damaged, require repaint & some replacement work Corroded/damaged, require repaint & some replacement work Corroded, require repaint work
IN PROGRESS
IN PROGRESS
IN PROGRESS
17 3/4"-CH-8120-3B
18a
4- P-3112-2B-C25
4" = 1m
4"Line = 1m
Surface corrosion and rusty on several locations. Badly corroded on piping line (vertical) included both 3/4" flanges. Presence of corrosion and rusty surface on piping line included flanges and bolting. Presence of corrosion and rusty surface on 3" piping line included 3/4" drain line. Presence of corrosion and rusty surface on piping line included flanges and bolting.
Repaint on rusty area. During TA Replaced badly corroded parts. Reinstate detached insulation.
Repaint on affected area. Reinstate detached insulation. Repaint on affected area. Reinstate detached insulation.
During TA
18b
3- P-3114-2B-C25
3" = 1m
3" Line = 2m
During TA
18c
4- P-3113-2B-C25
4" = 1m
4"Line = 1m
During TA
29
3/4" Line = 2m
20 14"-P-3026-3B-H30
R-360 A inlet at d/s of Reactor A inlet b/valve underneath damage insulation V-366 CBD valve corrosion where insulation is damage
40
14"valve = 1m
21 1 - CBD-3006-2C
48
Surface corrosion and rusty was observed on piping line included flanges,bolting and both supports. Only surface rust noted on contact flange and bolting of 14 control valve XV 3802. 11/2" x 800 Gate Valve = 1nos. Only surface rust on piping line. Gate valve handle found missing. Corroded, required repaint work & insulation recover General corrosion on 3/4" line and flanges. 3/4" x 300 flange = 1nos. Bolting = 4nos. Surface rust on 3/4" piping line. Severely corroded on flanges&bolting. Formation of algae and surface rust noted on piping line. 1 1/2" gate valve = 1nos 3/4" gate valve = 1nos Further Open Insulation Required Paint deteriorated with general corrosion on piping,LG and valve. Badly corroded on 1 1/2"gate valve. Badly corroded on 3/4" gate valve. Apart of 3/4" line noted sweating and rusty. Leak on gate valve clamp. Severe corroded on 3/4" pipe near leakage area. PENDING-insulation
Repaint on piping line included IN PROGRESS flanges,bolting and both supports. Repaint on 14" valve and affected area. Repaint on rusty area. Replaced gate valve. Reinstate detached insulation. Repaint on corroded area. Repaint on 3/4" line and both flanges. Reinstate detached insulation. Repaint on 3/4" line. Replace flanges &bolting. Reinstate detached insulation. DONE
During TA
23 12"-P-3076-2B-PP25 24 14"-P-3099-3B-C40
PSV-3520 d/s spool d/s of b/valve corrosion E-361 tube outlet thermowell
10144414
51 49
PENDING During TA
25
10145010
57
3/4" Line = 1m
During TA
27 - P-4094-3C1
10
3/4"= 0.5m
3/4" valve = 1nos. 11/2"valve = 2nos. 3/4" valve= 2nos. 3/4"Flange = 2nos 11/2"Flang e= 2nos
3/4" Line = 2m
28
46,47
Repaint on rusty and affected area. Reinstate detached insulation. Repaint on affected area. Replaced gate valve. Reinstate insulation.
During TA
During TA
29 -CFL-3011-2C
50
16"= 0.5m
3/4" Line = 1m
Repaint on 3/4" line. Re-inject sealent & replace gate valve during TA. Replace defective 3/4"pipe. Reinstate detached insulation on 16" pipe.
During TA
30 3/4"-CH-8117-3B 33 3/4"-CH-8118-3B
Methanol injection into T-470 reflux line Methanol injection into T-470 vapour feed (Behind cold box) TT-3501 Flange and 3/4" pipe to boss corroded 10144746
1 3/4" Line = 1m
34
56
3/4" = 0.5m
3/4"flanges = 2nos.
Further Open Insulation Required Paint deteriorated with rusty surface observed on 3/4"piping line included valve and flange. Badly corroded on 3/4" pipe and flanges.
Repaint on piping line and affected area. Replace 3/4" pipe and flanges.
During TA
35 1-N2-9131-2B
1" N2 to HFL flare purge purge d/stream RO (small section pitted corrosion) PV-3522 d/stream line pitting corrosion
42
36 12"-P-3139-2B
43
Pitting corrosion (localized) on middle part of piping line. Pitting corrosion found scattered on piping line. Paint failure with pitting corrosion on 2" piping line. Support bracket found detached. Paint failure with corrosion and rusty surface on piping line (horizontal position). Paint failure with presence of corrosion found spotted on piping line. Rusty stain and algae also noted at several locations. Paint failure with rusty surface on piping line and fittings.
Repaint on affected area and to DONE(Repaint) replace corroded portion during PENDING (Replacement TA. During TA) Repaint on affected area. DONE
38 2"-P-5110-3B4
45
DONE
39
4" Crack gas transfer line d/s of b/valve to V310 pitting corrosion PSV-4322 d/stream line spot corrosion
52
Repaint on 4" line and affected DONE area. Repaint on 6" line and affected DONE area. Remove stain and algae.
40 6"-HFL-4007-2B
12
6" Line = 3m
41
10144031
32,33
1" = 2m
DONE
42a 2-P-3110-3B4
2" = 2m
2" Line = 2m
2" Piping line rusty, sweating and covered with algae. 3/4" drain line found badly corroded. Corrosion, surface rust and algae at most locations on piping line included valves and flanges.
During TA
42b
3" Line = 2m
Repaint on piping line included During TA valves and flanges. Reinstate detached insulation. Repaint on affected area. Replace corroded parts. Reinstate detached insulation. During TA
42c 2-P-3111-3B4
2" = 2m
2" valve= 2 1nos. 3/4" valve= 1nos. valve= 2nos. Flanges= 2nos. 2
2" Line = 2m
2" Piping line rusty, sweating and covered with algae. 3/4" drain line found badly corroded. Corrosion, surface rust and algae at most locations on piping line included valves and flanges. Damaged insulation noted on middle part of piping line. Paint failure with rusty surface along both piping line included weldments. Further Open Insulation Required
42d 3"-P3108-2B-C25
2" = 5m
2" Line = 5m
Repaint on piping line included During TA valves and flanges. Reinstate detached insulation.
43 11/2"-CABD-3003-2B2
corrosion on CABD line to Pit -900 (CABD pit) V-665 drain to CBD spot corrosion
10144032
38
1 1/2" = 5m X 2 lengths.
44
-RP-6583-2C
10144409
3/4"= 0.5m
11/2" Pipe = 0.5m 3/4" Pipe = 0.5m 11/2"x 3/4" Boss = 1nos. 3/4"x600 Globe Valve = 1nos. 3/4" Cap = 1nos. 2 3/4" valves = 2nos. 11/2" Pipe = 1.5m 3/4" Pipe = 0.5m 11/2" Elbow(90) = 1nos. 11/2" Straight tee = 1nos. 3/4"x600 Gate Valve = 1nos. 11/2"x3/4" Nipple = 1nos. Pipe Support = 1nos. 11/2" Pipe = 1m 3/4" Pipe = 0.5m 11/2" Elbow(90) = 1nos. 11/2"x3/4" Boss = 1nos. 3/4"x600 Gate Valve = 1nos. 3/4" Pipe = 1m 3/4" elbow(90) = 1nos.
11/2" & 3/4" pipe included globe valve and also drain line badly corroded. 3/4" cap found missing. 11/2" and 3/4" piping line included other fittings found badly corroded with severe metal loss. Corrosion scaling on pipe support. 11/2" & 3/4" pipe included valves and other fittings badly corroded. Surface rust noted on both 11/2" valves. Surface rust noted on both 11/2" valves and several location. 3/4" pipe (vertical) badly corroded. 3/4" pipe (horizontal) noted with localized corrosion Corrosion scaling on pipe support.
Replace badly corroded parts. Reinstall 3/4" cap. Reinstate detached insulation.
During TA
45 1 -CBD-4005-2G
T-420 CBD
Replace badly corroded piping line included fittings. Replace support. Reinstate detached insulation.
During TA
46 1 -CBD-6020-2G
V-649 CBD
Replace badly corroded piping During TA line included valves and fittings. Repaint on both valves. Reinstate detached insulation.
47 -RP-6565-2C
V-670 CBD
3/4" = 0.5m.
Repaint on both valves. Replace badly corroded parts. Repaint/ replace support. Reinstate detached insulation.
During TA
LEGEND FOR REPAIR STATUS: REPAIR WORK COMPLETED REPAIR WORK IN PROGRESS PENDING FOR INSPECTION PENDING FOR REPAIR REPAIR DURING TA `