Professional Documents
Culture Documents
Precautions
Safety Precautions To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. When operating Huawei equipment, in addition to following the general precautions in this document, follow the specific safety instructions given by Huawei. Huawei will not be liable for the consequences that are caused by the violation of the safety operation regulations and design, production, and usage standards. Local Safety Regulations When operating Huawei equipment, you must follow the local laws and regulations. The safety instructions in this document are only supplements to the local laws and regulations. Personnel Requirements Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment. You can modify default parameters only after being granted approval from Huawei technical support. Symbols
Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results.
Provides additional information to emphasize or supplement important points of the main text.
Human Safety To prevent electric shock, get tools insulated and wear electrostatic discharge (ESD) gloves when connecting cables. To prevent dust inhalation or contact with the eyes, take adequate preventive measures when drilling holes.
Installation Tools
Adjustable wrench
Claw hammer
Diagonal pliers
Wire stripper
Hydraulic pliers
Clamp meter
Electrician's knife
Hammer drill
Socket wrench
Marker
Antitheft wrench
Cable tie
Hoist cable (7 m or 22.97 ft) Removable gantry (consisting of two triangle supports, one guide beam, and one lever block)
ESD gloves
Protective gloves
Insulation gloves
Torque wrench
Outdoors
Mandatory Device
Device
Device only used in the Scenario with a Reused D.G. The reused D.G.
Optional Device
Scenario
New D.G.
ECC
ESC-1D(DCB)
EPS-10G
Mains suppiy
ESPS48200B
DC ammeter
New D.G. + Mains New D.G. + External D.G. New D.G. + Solar New D.G. + Solar+ Mains New D.G. + Solar+ Back up D.G. Reused D.G.
Power Cube
Power Cube EPS-10G ECC ESC-1D
s1 s3
Door status sensor
d2 ECC ESC-1D
(d1) DC power cable to the DC air conditioner or natural ventilation in the ESC (d2) DC power cable between the DCB and the power system (s1) Signal cable to the DC air conditioner or natural ventilation in the ESC for alarm generation (s2) Signal cable to the battery temperature sensor in the ESC (s3) Signal cable to the door status sensor in the ESC
DCB
Network diagram
With a New D.G.(Outdoors) Back up D.G. a1 s2 a2 d3 d2 d1 D.G. ECC ESC -1D DC-powered load GPRS/IP Network NetEco s1
Mains supply
Fuel tank
Power Cube
PV modules Junction box (a1) AC input power cable to the external D.G (a2) AC input power cable for mains supply (d1) DC power cable to the DC-powered load (d2) DC power cable between PV modules and the junction box (d3) DC power cable between the ESPS48200B and the junction box (d4) DC power cable to indoor DC air conditioner 1 (d5) DC power cable to indoor DC air conditioner 2 (s1) Signal cable between the OMU and the transport network . (Optional, Global System for Mobile Communications (GSM) antenna is required when the OMU is connected to the transport network by GPRS.) (s2) Signal cable for controlling the external D.G. (s3) Signal cable to indoor DC air conditioner 1 for alarm generation (s4) Signal cable to indoor DC air conditioner 2 for alarm generation
Installation Procedure
1.New D.G.+DCB (Outdoors) 1) Installing Devices
a. Securing the Power Cube
b. Switching Off All Power Circuit Breakers of the Power Cube c Adding Diesel Fuel, Engine Oil, and Water to the EPS d. Installing DCBs
2) Installing Cables
a. Connecting a Ground Cable to the ECC
b. Connecting Cables Between the ECC and Both the DC Air Conditioner and Door Status Sensor
d. Connecting a Ground Cable to the ESC e. Connecting a Power Cable to the D.G. Storage Battery
h. (Optional, only used without NetEco) Connecting Signal Cables to the HPMU
d. Powering On Loads
This document takes New D.G. + DCB as the basic scenario, please installing other scenarios according to the basic scenario.
1.To avoid friction between the hoist cables and the cabinet when hoisting the Power Cube, place foamed plastics where the hoist cables contact the cabinet. 2.For disassemble the Power Cube into the ECC, D.G., and base fuel tank, and then install them, please see the Removing and Installing the Power Cube Quick Installation Guide.
If paint flakes off during transportation, repaint the areas devoid of paint. The cabinet bottom is the particular place to the focused on, because the bottom fuel tank may leak if it rusts.
Marker
If the concrete base is to small , please install the expansion bolt inside the Power Cube. Unit: mm
Determine the place for installing the ESC using a marking-off template and install expansion bolts. Socket wrench
Fasten hoist cables to the lifting eyes on the ESC top and hoist the ESC to the installation place. Securing the ESC using expansion bolts.
Antitheft bolt
Power system
Notes: Please do not reuse a water pipe or oil pipe to instead diesel oil pipe.
Add 6 liters of engine oil at the oil pan filler port and 37 liters of engine oil at the auxiliary engine oil filler port.
Yanmar Please use manual pump to add engine oil at the oil pan filler port.
Notes: Please do not reuse a water pipe or diesel oil pipe to instead oil pipe.
Add about 14 liters of water at the water filler port. Water filler port
Notes: Please do not reuse a oil pipe or diesel oil pipe to instead water pipe.
Installing DCBs
DC air conditioner and natural Ventilation can be used in the door of ESC-1D, the operation must according to actual conditions.
Switch the circuit breaker in the ESC to the OFF position. The battery baffle should be rotate 90 degree for the ESC-1D with DC air conditioner. ESC-1D (DC air Conditioner)
Battery baffle
90
Install DCBs and connect cables between them. Connect DCBs and the ESC busbar.
1. DCBs must be placed in strict accordance with the following figure. Otherwise, you will not be able to connect cables to the DCBs or the DCBs will short circuit. 2. When connecting cables to DCBs, wear protective gloves and use insulated tools (such as a wrench with its handle wrapped with PVC insulation tape). 3. Partially tighten bolts first. After all cables are connected to DCBs, tighten the bolts on DCBs. The reference torque for tightening bolts is 2025 N.m (177.02221.27 lbf.in.). 4. Before connecting a cable to a DCB, remove the protective lid from the DCB and then reinstall it after connecting the cable.
+ + + +
+ + + -
+ + + +
+ + + -
+ + + +
+ + + + + + + + + + + + + + + + + + + + + + + + + +
RTN+ 48V
(connect negative terminal of battery)
+ +
+ + + +
+ +
+ + + +
+ +
+ -
48V
(connect to the electrical control cabinet)
+ + -
+ +
+ +
+ +
+ + -
+
-
+
-
+
-
2. Connecting Cables
Prepare terminals as required before connecting cables. COAX crimping tool Hydraulic pliers Heat gun Cabling of the PowerCube.
OT terminal
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Notes: Please make the connected cable and the label at the two ports of cable , that named site ground.
Connecting Cables Between the ECC and Both the DC Air Conditioner and Door Status Sensor
No. 1
Cable Positive power cable to the DC air conditioner 48 V DC power cable to the DC air conditioner Signal cable to the DC air conditioner for alarm generation Signal cable to the door status sensor
One End RTN port on the ESC transfer busbar 48V port on the ESC transfer busbar
Appearance
The Other End RTN+ busbar of the PDU in the power system of the ECC DC output LLVD F14 (20A) circuit breaker of power system in the ECC DI6 port on the analog digital input/output (ADIO) of the HPMU in the ECC DI5 port on the ADIO of the HPMU in the ECC
ALM port on the ESC transfer busbar GATE port on the ESC transfer busbar
11
DI5
DI6
- + 4
1 F14(20A) 2 + -+ + 1 4 3 2 +
GATE ALM RTN -48V
Please install the cable of the ESC-1D (natural ventilation) according to ESC-1D (DC air conditioner), the installation method is the same.
Notes: Please make the connected cables and the label at the two ports of every cable , that named: 1. RTN-air con. 2. -48V-air con. 3. ALM+ ALM-AS the figure DI5. 4. GATE+. GATE- AS the figure DI6.
No.
1
One End
Positive busbar of the ESC Negative busbar of the ESC Battery temperature sensor
Appearance
12
Protective covers must be removed from the positive busbar of the ESC, negative busbar of the ESC, and battery transfer busbar in the ECC before cable connection and must be reinstalled after cable connection.
Notes: Please make the connected cables and the label at the two ports of every cable , that named: 1. RTN-BAT1+. 2. -48V-BAT1-.
RTN
Notes: Please make the connected cables and the label at the two ports of every cable , that named: ESC ground.
13
e
No. 1
Step1 Remove the protective lid from the negative terminal of the D.G. storage battery.
Step2 Push back the protective lid of the negative cable to expose the wiring terminal.
Step3 Connect the negative cable to the negative terminal of the D.G. storage battery. Reinstall the protective lid to the wiring terminal.
When Connect the negative cable to the negative terminal of the D.G. storage battery, the reference torque for tightening bolts is 5 N m.
f
No. 1
Positive DC power cable to the DC-powered load Negative DC power cable to the DC-powered load
RTN+ busbar of the Power system DC output circuit breaker of the Power system
1 2
DC input positive terminal of the DC-powered load DC input negative terminal of the DC-powered load
+ BLVD LLVD
Notes: Please make the connected cable and the label at the two ports of cable , that named : 1.XX+ XX-; about the loads.
The pictures are for reference only. The operation must be in accordance with the actual conditions.
DC-powered load
14
RF
GSM antenna If the GSM antenna base has a plastic shell, remove the plastic shell to ensure a good magnetic attachment.
The GSM antenna is installed in the upper part of the side panel of the ESC cabinet.
Appearance
ETH
IP Network
Transmission equipment that supports TCP/IP
15
Please check that OMU-B is not installed over the In-Band Communication, if OMU-B is installing, please remove it.
Scenario 1: UMTS13.0 and GBSS12.0 (excluding the BTS3900E) 1 Prepare a cable as shown in the following figure. View A
Pin Number of the RJ45 Connector to the MON Port of the UMTS13.0 or GBSS12.0
Pin Identification of the Connector to the COM_OUT Port of the HPMU T+ TR+ RThe Other End COM_OUT port of the HPMU
8 T+ TR+ R-
1 2 4 5 Appearance
2 Connect the communications cable. Cable (Optional) Communications cable between the UTMS13.0 and the HPMU One End MON1 port of the base band unit (BBU)
HPMU
COM_OUT COM_OUT T+ T- R+ R-
BBU
MON1
Scenario 2: GBSS12.0 (pole-mounted BTS3900E) 1 Prepare a cable as shown in the following figure.
Pin Number of the DB15 Connector to the MON Port of the BTS3900E in the GBSS12.0 11 12 13
Pin Identificat ion of the Connecto r to the COM_OU T Port of the HPMU RR+ TT+
14
COM_OUT
T+ T- R+ R-
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The following table describes the signal cables connection to the HPMU.
Port
Default
DO1
D.G. run. When DO_1 is closed, an alarm is generated. (connect to communication equipment )
DO2
D.G. fault. When DO_2 is closed, an alarm is generated. DO_2 can be set to report alarm for D.G. fault. (connect to communication equipment )
DO3
1. After software Version 827 of the HPMU, DO2 and DO3 can be used as dry contact, by setting the default parameters of ADIO Backup DO2 and ADIO Backup DO3 to Alarm close. 0# Enter MAIN MENU MAIN MENU Settings 2009-06-16 Enter Enter Enter password Status Scene Set end with #: Batt1 Volt: 52.3 V Status Maintenance System Set ># Batt2 Volt: 50.6 V Maintenance Settings Alarm Set Supplier: SDG Settings Enter Alarm Set Enter Critical Point Dry Node Setting Clr Hist Alarm Back up DI 1 Normal open Back up DI 2 Normal open ADIO Backup DO2 Enter DG Reset ADIO Backup DO3 DG Reset ADIO Backup DO2 Enter ADIO Backup DO2 Alarm close Alarm close ADIO Backup DO3 ADIO Backup DO3 DG Reset DG Reset Enter
ADIO Backup DO2 Alarm close ADIO Backup DO3 Alarm close 2. The user password is 0#, the engineer password is 1#, both the user password and the engineer password can be reset on the menu. 3. Information on the liquid crystal display (LCD) described on page 17 is for reference only.
i
No.
1 2 3
17
Powering On Batteries
Check the AMF power switch is set to the OFF position. Switch the battery circuit breakers of the ESC and the BAT1 ,BAT2, F2 circuit breaker of the Power system to the ON position.
OFF
Value
Value
Scene Set (only used after software Version 827 of the HPMU)
Zone
Set based on actual requirements Set based on actual requirements Set based on actual requirements Set based on actual requirements
Product Set
Application Set System Type Battery Type
PowerCube 1000
Date Solar&DG&Batt Time DCB
Cable L
Cabel S
Step 1: Set application parameters. a. Initial power-on Please Select System Type: Solar & DG or Please Select System Type: Solar&DG&Batt
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b. Non-initial power-on 2009-06-16 Enter Status Batt1 Volt: 52.3 V Maintenance Batt2 Volt: 50.6 V Settings Supplier: SDG MAIN MENU MAIN MENU Status Maintenance Settings Enter Enter password end with #: >#
0# Enter
Enter
Step2: Check that the Product Set is PowerCube 1000 (only used after software Version 827 of the HPMU). MAIN MENU 2009-06-16 Enter Status Batt1 Volt: 52.3 V Maintenance Batt2 Volt: 50.6 V Settings Supplier: SDG MAIN MENU Status Maintenance Settings Enter Enter password end with #: ># 1# Enter Settings Scene Set System Set Alarm Set
Product Set Enter Product Set Para Will Init Please Select: ENTER: Continue PowerCube 1000 CANCEL: Quit Step 3: Set system parameters. 2009-06-16 Enter Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG MAIN MENU Status Maintenance Settings MAIN MENU Status Maintenance Settings Enter Enter password end with #: >#
0# Enter
Enter Local Address: 1 Lang: English Disp Contrast: 5 Modify User PWD Step 4: Set battery parameters. 2009-06-16 Enter Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG
Enter
For GPRS networking, the SIM card needs to support voice services (over circuit switching) and data servcies (over packet switching).
19
A. (Optional: only setting when OMU is used) Set communication parameters on the HPMU. Scenario 1: GPRS+SMS or SMS networking
SMC Num
Enter
0# Enter
Enter Local Address: 1 Lang: English Disp Contrast: 5 Modify User PWD
Server IP Addr: 0.0.0.0 Server IP Backup: 0.0.0.0 0# Enter Settings Scene Set System Set Alarm Set
20
Step3:The dialup service is successful if both the GPRS and SMS are used in networking, the value of GPRS IP Addr is not 0.0.0.0, If the RUN indicator on the OMU01 panel is blinking slowly (on for 1s and then off for 1s), the HPMU is successfully connected to the NetEco and the NetEco has obtained the correct site information.
2009-6-16 Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG
If only the SMS is used in networking, check the validity of the SMS test number on the LCD and then test the SMS function. If the number receives 210231***************, the settings related to the SMS are correctly set on the HPMU. 0# MAIN MENU MAIN MENU 2009-06-16 Enter Enter Enter password Enter Maintenance Batt1 Volt: 52.3 V Reset HPMU Status Status end with #: Batt2 Volt: 50.6 V Sms Test Maintenance Maintenance ># Supplier: SDG DG Test Settings Settings Maintenance Reset HPMU Sms Test DG Test
Before performing the SMS test, ensure that the SMS test number is valid.
Value
Obtained from the EMS Obtained from the EMS Set according to the network plan Set according to the network plan Set according to the network plan 0# Enter Settings Scene Set System Set Alarm Set
Settings Battery Set DG Set Application Set Step 2: Set system parameters.
2009-06-16 Ente Batt1 Volt: 52.3 V r Batt2 Volt: 50.6 V Supplier: SDG
Enter
Enter
0# Enter
Ente r
Ente r
21
Enter
0# Enter
Enter
Before starting the D.G., ensure that the fuel tank, engine oil tank, and water tank are filled. ON
ON
BC ON
ON
ON
DG INPUT
63A
The D.G. starts to charge DCBs. Check whether the information on the HPMU standby screen matches the actual configurations. If yes, proceed to step 6. If no, check cable connections and part configurations. HPMU 20090616 Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG Phase A: 215.7 V Phase B: 216.2 V Phase C: 215.7 V Ambient: 25C Batt1: 10.0A Batt2: 0.0A Batt Tmp: 0C Board Tmp: 27C SDG Batt: 0.0V DG1 Batt: 0.0V Fuel1 Lev: 0cm Fuel2 Lev: 0cm System Type: DG & DCB Alarm Status: Exist Alarm
22
On the HPMU standby screen, choose Status > Maintenance > Reset HPMU > DG Test > Enter: Continue and press Enter. The Power Cube stops the running D.G. After that, the Power Cube starts the smart diesel generator (SDG) and then stops it. Finally, the HPMU displays SDG test: Pass. 0# 20090616 MAIN MENU Enter MAIN MENU Enter Enter password Enter Maintenance Status Reset HPMU Batt1 Volt: 52.3 V Status end with #: Maintenance Sms Test Batt2 Volt: 50.6 V Maintenance ># Settings DG Test Supplier: SDG Settings
Enter Caution: Enter Close all DG Start DG Test? Please wait ENTER: Continue CANCEL: Quit
Test Result Mains: Off SDG test: Pass On the HPMU standby screen, choose Status > Maintenance > Reset HPMU > Oil-Clean Test > ENTER: Continue and press Enter. If the DG-M indicator (green) on the IATS is steady on, the test succeeds. 2009-06-16 Enter Batt1 Volt: 52.3 V Batt2 Volt: 50.6 V Supplier: SDG MAIN MENU Status Maintenance Settings MAIN MENU Status Maintenance Settings Enter Enter password end with #: ># 0# Enter Maintenance Reset HPMU Sms Test DG Test
Enter
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