ZXDC48 FB100B3 (V1.

0) Lithium-iron Battery Quick Installation Guide

Warning: Risk of Electric Shock

Silk Screen Name Description
Warning against electric shocks. Failure to comply can result in electric shocks or equipment damage.

“+” Anode terminal Connects to the positiv e cable.

ZXDC48 FB100B3 (V1.0) Lithium-iron Battery

Tools “-” Cathode terminal Connects to the negativ e cable.
Quick Installation Guide
DO1，DO2 Relay Outputs alarm signals.

CAN communication Communicates with the back-end monitoring

CAN_H,CAN_L
interf ace computer or cascaded dev ices.

RS485A and RS485B

ZTE CORPORATION Communicates with the back-end monitoring
RS485A、RS485B communication
Tel: 0755-26770800, 800-830-1118 computer or cascaded dev ices.
interf ace
Email: 800@zte.com.cn Serial Number: SJ-20211126170543-001
URL: http://support.zte.com.cn Version: 2021-10-25 (R1.0) Green. It is solid on when the sy stem is
RUN Operation indicator
operating properly.

About This Manual ALM Alarm indicator

Red. It f lashes or is solid on when an alarm is
raised or a protection mechanism is started.
This guide describes how to install the ZXDC48 FB100B3 (V1.0) Lithium-Iron battery
(lithium-iron battery for short). Battery capacity
SOC Green. It display s the battery lev el.
status indicator
Document Acquisition
Power-off, operating, or sleep mode
You can query and dow nload documents from http://support.zte.com.cn. If y ou press and hold the button f or 5 s in
If your account cannot be registered, you can send an email to doc@zte.com.cn. System Overview power-of f mode, the battery enters
operating mode.
You can follow the WeChat public account ztedoc to obtain document information and
If y ou press and hold the button f or 5 s in
put forw ard your demands and suggestions. ON/OFF ON/OFF button
External View and Dimensions operating mode, the battery enters sleep
mode.
Safety Instructions The external view and dimensions of the ZXDC48 FB100B3 lithium-iron battery is show n If y ou press and hold the button f or 5 s in
sleep mode, the battery enters operating
To ensure personnel and equipment safety, read carefully and abide by the follow ing rules in the follow ing figure.
mode.
before installation:
Installation Environment Anti-thef t cable
Do not install the device in an acidic and corrosive environment or an environment w ith a PE Connects to the earth.
interf ace
large amount of conductive dust.
Water, metal, and other debris are prohibited to fall into the equipment. Otherw ise, the
device may be damaged due to a short circuit. 1. Installing Batteries
Do not install the battery near heat sources, electric heaters, or stoves.
Do not install the device w ith straight-through ventilation 14 km aw ay from or even closer Af ter a lithium-iron battery is installed in the cabinet, connect the PE cable f irst.
to the seaside. When connecting the battery power cables (cable diameter: 25 mm²), ensure that the
Personnel Requirements connections are reliable.
When one power cable is connected to the busbar, the Air Circuit Breaker (ACB) or f use in the
All personnel must be w ell trained, follow correct operating procedures, and observe
power subrack is in OFF state. The other power cable is connected reliably to the ACB/f use.
safety precautions during equipment installation. The diameter of the copper wire connecting the busbar is equal to or greater than 50 mm². The
Electrical Connection Safety Specifications diameter of the copper wire connecting the f use is equal to or greater than 50 mm².
Never connect or disconnect cables w hen the device is still pow ered on. Af ter connecting the cascading cables f or communication between lithium-iron batteries, y ou
Correctly connect the positive and negative poles of batteries. need to install the matching resistors at the CAN_H and CAN_L interf aces respectiv ely located
Wear anti-static gloves and use insulated tools for electrical connections. at the f irst and last lithium-iron batteries.
Do not connect multiple groups of lithium-iron battery power cables in parallel to the battery
Screw terminals and other unnecessary bare parts must be properly insulated.
ACBs.
Reliably connect cables to avoid a short circuit or open circuit. Close all lithium-iron battery ACBs and f uses, activ ate the lithium-iron batteries, and v erif y that
Cable Safety Requirements the lithium-iron batteries operate properly.
The insulation layer of cables must not be damaged.
The cross-sectional area of pow er cables must meet the maximum load requirements of Step:
the device. 1. Fix mounting lugs. Use four M6x10 bolts and rectangular latch nuts to secure the lithium-
If cables w ith non-standard colors are used, choose black cables and use heat shrink Interfaces ion battery system to the cabinet, see the figure below .
tubes or insulation tapes in the corresponding color for easy identification. If the local The panel and interfaces of the ZXDC48 FB100B3 lithium-ion battery is show n in the
regulations on cable colors are different from the regulations in this manual, you must follow ing figure.
observe the local regulations.
If a cable is bent during installation, you must ensure that the bending radius is equal to
or greater than 10 times of the cable diameter.
Conventions
Note: provides additional information about a topic.

Caution: indicates equipment or environment safety information. Failure to

comply can result in equipment damage, data loss, equipment performance
degradation,environmental contamination, or other unpredictable results.
Failure to comply w ill not result in personal injury.

Danger: indicates an imminently hazardous situation. Failure to comply w ill result

in death or serious personal injury.
Warning: indicates a potentially hazardous situation. Failure to comply can result
in death or serious personal injury.
Caution: indicates a potentially hazardous situation. Failure to comply can result in
moderate or minor personal injury.
1 2
 ZXDC48 FB100B3 (V1.0) Lithium-iron Battery Quick Installation Guide

2. Connect the PE cable.

Loosen the screw at the grounding hole on the left lug of the battery system, Connect one
2. Cable Connection Charts in Scenarios
end of the yellow -green PE cable to the screw , and tighten the screw w ith a screw driver.
Connect the other end of the PE cable to the grounding busbar of the cabinet, see the figure 2.1 Pure Lithium-Iron Battery Scenarios
below . Scenario 1: ZTE's new pow er supply (B451 as an exam ple) + 4 intelligent lithium -
iron batteries

RTN+

3. Connect communication cables.

There are two ty pes of communication cables: RS-485 cable f or connecting the battery to the CSU, and
inter-battery 4-core cascading cable. Battery Relay Cable
RS-485 cable f or connecting a battery to the CSU
This cable is required when the ZXDC48 FB100B3 battery is used together with the new power supply of
Battery 4
ZTE and the sy stem needs to manage the ZXDC48 FB100B3 battery. Otherwise, this cable does not need
to be connected. In most cases, a f inished RS-485 communication cable is used (If the f inished cable
does not meet the on-site requirements, prepare a cable on site). One end of the f inished cable includes
two tubular connectors (marked with A and B), and the other end is a 2-core 3.81 connector. Connect PE busbar
tubular connectors A and B to the 4-core 3.81 connector (with a matching resistance) of the accessory of
the battery.
Connect the 4-core 3.81 connector and the 2-core 3.81 connector to the f irst communication interf ace of Battery 3
the battery and the communication interf ace corresponding to the power supply sy stem respectiv ely.
Inter-battery 4-core cascading cable
This cable is used f or communication between batteries.
If more than two batteries are connected in parallel, y ou need to connect matching resistors to the f irst and
last batteries, see the f ollowing f igure.
5. Connect pow er cables. Remove the protective cover of the pow er cables, and connect Battery 2
the positive terminal and negative terminal of the battery system to the positive terminal and
CSU RS-485 negative terminal of the pow er system respectively. Note the polarities of the input and
interf ace output terminals and connect them correctly. show s the positive and negative terminals of
the battery system. See the figure below .
A
Battery 1

No. Param eter Default Value

Matching Resistor
A matching resistor is show n in the figure below .
1 Battery Type Lithium-iron battery

A 2 Equalized Voltage 54.5 V

RTN+

3 Float Voltage 54.5 V

-48 V
4 Chg.Curr.Coeff_Li 0.15C

6. Connect the anti-theft cable. Nxbattery capacity (N: number of number of

Connect the anti-theft cable to the PE interface (tw o-core 3.81 mm terminal) of the ZXDC48 5 Battery Cap.-1# (AH)
batteries connected to ACB 1)
4. Connect relay cables. FB100B3 lithium-iron battery, insert the anti-theft cable into either of the tw o jacks of the PE
When the ZXDC48 FB100B3 battery is used together with a third-party power sy stem and the relay s of the interface, connect the other end to the cabinet grounding busbar, and tighten it by using a Nxbattery capacity (N: number of number of
battery need to be managed, a relay cable is required to connect the battery to the power sy stem. screw driver, see the figure below . 6 Battery Cap.-2# (AH)
batteries connected to ACB 2)
There are two ty pes of relay cables:
0.2 m relay cable (L1): made up of two wires through crimp connections. One end of each wire is
connected to a 4-core 3.81 connector through crimp connections. The other end of one wire is Nxbattery capacity (N: number of number of
7 Battery Cap.-3# (AH)
connected to the male connector of the latch terminal. The other end of the other wire is connected to batteries connected to ACB 3)
the f emale connector of the latch terminal.
5 m relay cable (L2): One end is f or signals. The other end is connected to the male connector of the Nxbattery capacity (N: number of number of
latch terminal through crimp connections. 8 Battery Cap.-4# (AH)
batteries connected to ACB 4)
The signal end of L2 is connected to the relay interf ace of the power supply, the male connector of L2 is
connected to the f emale connector of L1 corresponding to Battery 3, the 4-core 3.81 connector is
connected to the DO interf ace of Battery 3, and the L1 male connector corresponding to Battery 3 is
9 Volt.Temp.Coeff.
0 mV/Cell/℃
connected to the L1 f emale connector on Battery 2, and so on, see the f ollowing f igures.
10 LLVD1 Volt._Li 47 V

11 LLVD2 Volt._Li 46 V

3 4 5
 ZXDC48 FB100B3 (V1.0) Lithium-iron Battery Quick Installation Guide

Scenario 2: Third-party's power supply + 4 intelligent lithium-iron

2.2 Intelligent Lithium-Iron Batteries + Reused Lead-Acid Batteries
batteries

By using a back-end PC or the CSU, v erif y that the batteries are in mixed mode.
Clie nt batte ry No. Param eter Default Value
Client signal ACB/fus e
term inal block 1 Equalized Voltage 56.4 V
Sce nario 1: ZTE's new pow er supply (B451 as an exam ple) + 4 intelligent lithium -
+ - iron batte rie s + 1 lead-acid battery
2 Float Voltage 53.5 V

A 3 Chg.Curr.Coeff_Li 0.15C
RTN+
Nxbattery capacity (N: number of number of
4 Battery Cap.-1# (AH)
batteries connected to ACB 1)
A

Nxbattery capacity (N: number of number of

Battery 4 5 Battery Cap.-2# (AH)
batteries connected to ACB 2)

Nxbattery capacity (N: number of number of

6 Battery Cap.-3# (AH)
RTN+ batteries connected to ACB 3)
busbar
PE busbar
Battery 3 Nxbattery capacity (N: number of number of
7 Battery Cap.-4# (AH)
batteries connected to ACB 4)
Battery 4
8 Volt.Temp.Coeff.
0 mV/Cell/℃

9 LLVD1 Volt._Li 44 V-46 V

Battery 2 -48 V
RTN+
busbar PE busbar busbar 10 LLVD2 Volt._Li 43.2 V-46 V
Battery 3

Battery 1

Battery 2 -48V
busbar

No. Param e te r De fault Value

Battery 1
1 Equalized Voltage 54.5 V

2 Float Voltage 54.5 V

3 Chg.Curr.Coeff_Li 0.1C

Nxbattery capacity (N: number of number of

4 Battery Cap.-1# (AH)
batteries connected to ACB 1)

Nxbattery capacity (N: number of number of

5 Battery Cap.-2# (AH)
batteries connected to ACB 2)

Nxbattery capacity (N: number of number of

6 Battery Cap.-3# (AH)
batteries connected to ACB 3) Lead-acid battery
Nxbattery capacity (N: number of number of
7 Battery Cap.-4# (AH)
batteries connected to ACB 4)

8 Volt.Temp.Coeff.
0 mV/Cell/℃

9 LLVD1 Volt._Li 47 V

10 LLVD2 Volt._Li 46 V

6 7 8
 ZXDC48 FB100B3 (V1.0) Lithium-iron Battery Quick Installation Guide

Scenario 2: Third-party's power supply + 4 intelligent lithium-iron batteries + 2 reused lead-acid batteries 2.3 Intelligent Lithium-Iron Batteries + Common Lithium-Iron Batteries

Before connecting a lead-acid battery to the ACB in the pow er subrack, By using a back-end PC, verify that the batteries are in mixed mode. The charging
disconnect an inter-battery-core connection bar. current coefficient is 0.1 C by default, w hich can be modified through the CSU.
The voltages for equalization charge and floating charge are the same.

Clie nt batte ry ACB/fus e Scenario 1: Third-party's pow er supply + 4 intellige nt lithium -iron batteries + 1
Clie nt s ignal
com m on lithium -iron battery
te rm inal block

+ - + - Client signal
term inal block
Client battery ACB/fuse

+ - + -

Battery 4

RTN+
PE busbar busbar
Lead-acid battery Lead-acid battery Battery 3
-48 V -48 V
busbar busbar

Battery 2 Battery 4 Battery 2 -48 V

RTN+ busbar
RTN+
busbar busbar

Battery 1 Battery 3 Battery 1

PE bar
Com m on lithium -iron battery

No. Param eter Default Value

1 Equalized Voltage
2 Float Voltage
3 Chg.Curr.Coeff_Li
4 Battery Cap.-1# (AH)
5 Battery Cap.-2# (AH)
6 Battery Cap.-3# (AH)
7 Battery Cap.-4# (AH)
8 Volt.Temp.Coeff.
9 LLVD1 Volt._Li
56.4 V (set as required by each lead-acid battery)
53.5 V (set as required by each lead-acid battery)
0.1C or remains unchanged
Lead-acid battery capacity w ithout considering
the lithium-iron battery capacity
Lead-acid battery capacity w ithout considering
the lithium-iron battery capacity
Lead-acid battery capacity w ithout considering
the lithium-iron battery capacity
Lead-acid battery capacity w ithout considering
the lithium-iron battery capacity
Set as required by each lead-acid battery
44 V-46 V (set as required by each lead-acid
battery)
No. Param eter
1 Equalized Voltage
2 Float Voltage
3 Chg.Curr.Coeff_Li
4 Battery Cap.-1# (AH)
5 Battery Cap.-2# (AH)
6 Battery Cap.-3# (AH)
7 Battery Cap.-4# (AH)
8 Volt.Temp.Coeff.
9 LLVD1 Volt._Li
Default Value
56.4 V
53.5 V
0.15C
Nxbattery capacity (N: number of number of
batteries connected to ACB 1)
Nxbattery capacity (N: number of number of
batteries connected to ACB 2)
Nxbattery capacity (N: number of number of
batteries connected to ACB 3)
Nxbattery capacity (N: number of number of
batteries connected to ACB 4)
0 mV/Cell/℃
47 V

43.2 V-46 V (set as required by each lead-acid 10 LLVD2 Volt._Li 46 V

10 LLVD2 Volt._Li
battery)

9 10 11
 ZXDC48 FB100B3 (V1.0) Lithium-iron Battery Quick Installation Guide

2.4 Remote Booster Power Supply

Scenario 1: Third-party's power supply + 4 intelligent lithium-iron Scenario 1: Third-party's power supply + 4 intelligent lithium-iron batteries
batteries + 2 common lithium-iron batteries
Client signal Client battery ACB/fuse
Clie nt batte ry ACB/fus e
Client signal term inal block
terminal block
+ -
+ - + -

Battery 4

Com m on lithium -iron batte ry

Com m on lithium -iron battery RTN+
PE busbar busbar
Battery 3

-48 V -48 V
busbar busbar
Battery 2 -48V
busbar

Battery 2 Battery 4
RTN+
busbar RTN+
busbar Battery 1

Battery 1 Battery 3
No. Parameter Def ault Value

1 Equalized Voltage 57.5 V

2 Float Voltage 57.5 V

PE busbar
3 Chg.Curr.Coef f _Li 0.15C

Nxbattery capacity (N: number of number of batteries

4 Battery Cap.-1# (AH)
connected to ACB 1)

Nxbattery capacity (N: number of number of batteries

5 Battery Cap.-2# (AH)
connected to ACB 2)
No. Parameter Default Value
Nxbattery capacity (N: number of number of batteries
6 Battery Cap.-3# (AH)
connected to ACB 3)
1 Equalized Voltage 54.5 V
Nxbattery capacity (N: number of number of batteries
7 Battery Cap.-4# (AH)
2 Float Voltage 54.5 V connected to ACB 4)

3 Chg.Curr.Coef f _Li 0.15C 8 Volt.Temp.Coef f . 0 mV/Cell/℃

4 Battery Cap.-1# (AH)

5 Battery Cap.-2# (AH)
6 Battery Cap.-3# (AH)
7 Battery Cap.-4# (AH)
8 Volt.Temp.Coef f .
9 LLVD1 Volt._Li
10 LLVD2 Volt._Li
12
Nxbattery capacity (N: number of number of batteries
connected to ACB 1)
3. Verification After Installation
1. Batteries are all installed in positions that meet design specifications, and are not close to
Nxbattery capacity (N: number of number of batteries heat sources or flammable gases.
connected to ACB 2)
2. Terminals w ith cables connected are not damaged or cracked. Pow er cables are all
Nxbattery capacity (N: number of number of batteries connected correctly and securely.
connected to ACB 3)
3. Cascade cables are all connected securely.
Nxbattery capacity (N: number of number of batteries 4. PE cables are all connected securely.
connected to ACB 4) 5. Positive and negative cables of all batteries are connected correctly.
6. Pow er cables are all installed firmly and cannot be easily shaken, and none of them are
0 mV/Cell/℃
excessively tightened or bent.
47 V 7. Pow er cables are all correctly marked, bound, or pasted in accordance w ith the battery
ID and positive and negative poles.
46 V
8. All parameters of the pow er system are set in accordance w ith the battery requirements.
9. It is recommended that you activate lithium batteries by pow ering them on. After that,
verify that the batteries operate properly.
13 14