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Spec No.

: ZTT 20-4850

Technical specification
LiFePO4
Battery module
ZTT4850(15S)

Revision Date Prepared Checked Approved Remarks


1 13.02.2020 Sean Sun

Jiangsu Zhongtian Technology Co., Ltd.


No.36 East Hongxing Road, NETDA, Nantong City, Jiangsu province, China
1. GENERAL
This listed specification covers the general requirements, test information and
performance of LiFePO4 battery as manufactured by Jiangsu Zhongtian Technology Co.,
Ltd. (ZTT). Matters not mentioned in this technical specification shall be negotiated by
purchaser & supplier. This document confirms the two Parties agreement, as technical
agreement of contract unless otherwise in official written annexes.

2. STANDARDS
The LiFePO4 battery which ZTT offered shall be designed, manufactured and tested
according to international standards as follows:

Standards for quality control

ISO 9001:2008 Quality Management Systems

ISO 14001:2004 Environmental Management Systems

Standard

EN 61000-6-1:2007 Electromagnetic compatibility. Part 6. Common


standards. Section 1. Noise immunity

EN 61000-6-3:2007+A1:2011 Electromagnetic compatibility. Part 6. Common


standards. Section 3. Emission for residential,
commercial and industrial environments.

LiFePO4 Battery modules and Battery system for


YD/T 2344.1-2011
Telecom Part1: Integrated battery module

IEC 62620:2014, IDT Secondary cells and batteries containing alkaline or


other non-acid electrolytes – Secondary lithium cells
and batteries for use in industrial applications

Note: ZTT shall comply with the latest version standards

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3. PARAMETERS OF THE BATTERY MODULE ZTT4850

Item Value

Type / model / (structure) ZTT4850 / ZTT 48V50Ah Lithium Battery / (15s)

Height 19" rack 3U (19" rack)

Weight 24 kg ± 2 kg

Rated voltage 48 V

Maximum charge voltage 54 V ± 0,2 V

Charge Voltage in Floating Mode 51…52 V ± 0,2 V

Final discharge voltage 40.5 V (adjustable)

Minimum allowable final discharge


37.5 V
voltage

Rated capacity 50 А·h

Internal resistance ≤ 45 mΩ

Rated charging current 0,2C (10 А, adjustable)

Rated discharge current 0,5C (25 А, adjustable)

Maximum discharge current 1C (50 А)

Working Сharge +3~+55°C


temperature Discharge -20~+55°C

Permissible ambient humidity


≤ 85%
during operation

Optimal storage temperature -10~+45°C

Permissible humidity of the


5% ~ 95%
environment during storage

Cycle life
≥ 2 000 Cycles
(0,2C charge & discharge,
(≥80% SOC)
80% DOD, at +25℃)

Protection: from increased charging and low


Functions BMS discharge voltage, from high charge and discharge
current, overheating, short circuit, etc.

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Item Value
BMS ports RS232, RS485

The software BMS - checking


Has software that can connect to a computer
parameters and service works

Dry contacts (Alarm – dry contact) Option

Class IP Indoor type IP20

The dimensions of the battery 482х420х132 mm± 2 mm (3U height), 420 depth
module case (WxDxH) does not include handles, terminals, fuses

The color of the battery module


The black (Option – Color can be changed)
case

- a trademark of the manufacturer;


- symbol of the battery module (model);
- rated voltage in volts;
- nominal capacity in ampere-hours;
Marking on the battery module - voltage of the floating mode at a temperature of
body (indelible and indelible in use) +25°C in volts;
- date of issue (month, year);
- serial number of the battery module in the form of
an individual alphanumeric code;
- signs of recycling and recycling
* - battery module operating time at a temperature of + 65°C not more than 250 h per year

4. APPEARANCE OF THE BATTERY MODULE ZTT4850

The battery module ZTT4850 (15s) should be made for a nominal voltage of 48V.

Inside the battery module case, in front of it is a BMS board must be placed. On the
front panel of the battery module there are terminals, RS232 and RS485 communication
ports, LED indicators, RESET button, ADDR switch, fuse, ground terminal, steel handles,
dry contacts (Option).

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5. PACKING, TRANSPORTATION, STORAGE AND MAINTENANCE BATTERY
MODULE ZTT4850

5.1. Packing
The ZTT4850 battery module must be packed in a shipping container to ensure its
safety during transportation and storage.

Each package of ZTT4850 battery modules must be accompanied by a packing list


with the following information: the manufacturer's name, battery module type, the total
number of modules in the lot, the packing date and the set of technical documentation

At each packing place (carton box) there must be a sticker (nameplate) indicating: the
manufacturer's name, the type of battery module, the quantity in this packing place, the
packing date.

Each packing box must be marked with minipulation signs:

 "Fragile. Caution";

 "Protect from moisture";

 "Top".

Standardly, each ZTT4850 battery module is packed in a separate cardboard box. In


each box, a package with accompanying documentation is placed inside or outside. When
transporting long distances by rail, sea, road or air transport, a box or boxes are placed in
wooden boxes or wooden pallet selected by manufacturer.

5.2. Transportation
During transport, the ZTT4850 battery module and accessories must be packed.
During transportation, any serious vibrations, shocks, rain and sunlight should be avoided.
The battery module can be transported by car, train, ship, airplane, etc.

5.3. Storage

The ZTT4820 battery module should be stored in a dry, ventilated place, every three
months to do one discharge-charge cycle.

When storing the ZTT4850 battery module, avoid any contact with corrosive materials.
Keep the battery module away from fire, heat and sunlight.

When storing, it is necessary to maintain the capacity of the battery module ZTT4850

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at 40-60% of the nominal capacity.

If the battery module ZTT4850 is stored for a long time, recharge it with 50% of the
nominal capacity. To do this: completely discharge it to an equivalent load, then charge it
with a constant current of 8 A for 3-4 hours.

5.4. Maintenance

5.4.1. If the ZTT4850 battery module is not used for a long time at the facility, it is
necessary to connect it to the charger every 3 months and charge it with 8 A for 2 hours.

5.4.2. Do not disassemble the battery module while servicing.

5.4.3. It is forbidden to replace the cells (batteries) inside the battery module, to open
the cells (accumulators) in the battery module.

6. PRECAUTION FOR INSTALLATION

Installation instructions:
The installation of the ZTT4850 battery module must be carried out by specially trained
people authorized to carry out these works:
1) Carefully remove the battery module and other accessories from the shipping
carton (box, box), check if the packaging has been damaged;;
2) Check the completeness, according to the packing list;
3) Install the battery module in the 19 "cabinet (customer or ZTT battery cabinet, if
included);
4) Connect the battery wires "plus", "minus" and the commutation cable / cables (for
data exchange) to the battery module, paying special attention to the "plus" and
"minus", and the order of connecting the signal wires (RS232 or RS485) .
Batteries and patch cables should not cause short circuits, and must be properly
connected. For laying wires and cables in cabinets you can use plastic ties;
5) Connect the battery wires "plus" and "minus" to the battery switch (fuse) or the
terminals of the charger, the power supply device with which the battery module
will operate. Connect the patch cable to the RS232 port of the battery module and
the computer port for setting up and checking the parameters of the battery
module, as well as the communication cable to the RS485 port of the battery
module and the analogous port of the controller (see ZTT4850 Battery Pack

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Operator's Manual).

Safety during installation:


1) Metal decorations such as rings, bracelets, watches in metal casing, etc. are not
allowed to be worn during installation and adjustment.;
2) It is not allowed to use not insulated tools such as a wrench, a screwdriver;
3) It is not allowed to measure the size of the battery module with metal objects,
including measuring;
4) In the case of using clamps (bolts) to secure the battery module to the cabinet, it is
not allowed to fasten them without washers between the clamp (bolt) and the
cabinet of the customer's cabinet;
5) It is not allowed to measure the parameters of the battery module on a metal table;
6) It is not allowed to measure the parameters of the battery module with a suitable
set of power tools and instruments;
7) Do not collect the battery module with wet hands;
8) It is not allowed to touch the battery module housing when heated above + 50°C;
9) Do not operate the battery module on an uneven surface or if there are burrs on
the work surface (table);
10) Do not place the battery module on temporary storage on a surface that does not
stand the weight of the battery module;
11) Do not place containers of water such as a mug, glass, on a battery module, and
leave containers with water closer than 3 m from the battery module.

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7. TEST REQUIREMENTS

No Name of test

1 Standard charge

2 Standard discharge

3 Checking the capacity of the battery

4 Checking the electrical strength and insulation

5 Checking the protection functions

6 Verification of environmental indicators

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