Professional Documents
Culture Documents
Engineer Manual
Issue 01
Date 2012-08-28
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information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
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Purpose
This document describes Telecom Power 48300B and 48600B V300R001 in terms of its
positioning, benefits, architecture, application scenarios, installation, routine maintenance,
troubleshooting, and component replacement. Telecom Power 48300B and 48600B
V300R001 is combined by the TP48300B and TP48600B, and the combined power system is
short for it in this document.
Intended Audience
This document is intended for:
Technical support personnel
Maintenance personnel
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Change History
Date Version Description Author
Contents
2 Architecture .................................................................................................................................... 3
2.1 Overview .............................................................................................................................................................................3
2.2 Hardware Co mponents......................................................................................................................................................4
2.2.1 Cabinet ......................................................................................................................................................................4
2.2.2 Rectifiers ...................................................................................................................................................................8
2.2.3 Monitoring System................................................................................................................................................11
1 Overview
1.1 Positioning
The combined power system is an indoor power system and supplies –48 V power for
communications equipment. The combined power system uses 50 A rectifiers. The TP48300B
can be configured with a maximum of six rectifiers to provide a maximum output current of
300 A. The TP48600B can be configured with a maximum of twelve rectifiers to provide a
maximum output current of 600 A.
1.2 Benefits
The combined power system supports easy installation, intelligent hibernation, and a wide AC
input voltage range. It also supports remote monitoring by communicating with the Network
Ecosystem (NetEco) if being configured with a Simple Network Management Protocol
(SNMP) module.
Easy Installation
The rectifiers are hot-swappable, which facilitates the system installation and maintenance.
This feature reduces the operating expense (OPEX).
Intelligent Hibernation
The combined power system can put one or more rectifiers in hibernation based on the actual
load power usage. This meets energy-saving purposes.
2 Architecture
2.1 Overview
This section describes the model and functions of the combined power system.
Model Description
TP 48 300 B
Telecom Power
Functions
AC-DC The combined power system converts the AC input power into the
conversion –48 V DC for communications equipment.
Function Description
Intelligent If the load is light, the combined power system automatically enables
hibernation of one or more rectifiers to enter hibernation mode.
rectifiers If the load is heavy, the combined power system automatically wakes
up the hibernated rectifiers.
This improves the efficiency of the combined power system.
Battery The PMU manages storage batteries effectively to ensure their proper
management operation.
Appearance
The dimensions (H x W x D) of the combined power system is 1600 mm x 600 mm x 400 mm.
Figure 2-2 shows the TP48300B exterior and Figure 2-3 shows the TP48600B exterior. Figure
2-4 shows the TP48300B interior and Figure 2-5 shows the TP48600B interior.
You can install the cabinet on a concrete floor by tightening expansion bolts on the floor.
Benefits
All operations can be performed from the front of the cabinet.
The cabinet can be shipped together with boards.
2.2.2 Rectifiers
This section describes the appearance, technical specifications, and functions of a rectifier.
Rectifiers convert AC power into –48 V DC power. The TP48300B can be configured with
2–6 rectifiers and the TP48600B can be configured with 2–12 rectifiers as required.
Appearance
The front panel of a rectifier has a Run indicator, an Alarm indicator, and a Fault indicator.
Figure 2-6 shows a rectifier.
Technical Specifications
Table 2-2 lists the technical specifications of the rectifier.
Parameter Specification
Function
Input overvoltage and undervoltage protection
Input overcurrent protection
Output overvoltage protection
Output short circuit protection
Output current limiting protection
Overtemperature protection
Benefits
High power density
Stability
Intelligent hibernation
Hot swap
PMU
The TP48300B and TP48600B both employ a PMU and the monitored objects can be added.
The PMU is installed on the cabinet door and is covered by an aluminum shell that is not
entirely closed. Cables are routed out of the left side of the aluminum shell. The movable
window can be removed to connect cables to ports. Figure 2-7 shows a PMU.
Function Description
Alarm reporting and Generating audible and visual alarms and reports the alarms
recording to the host
Typically, the alarm severity is classified into critical and
minor, but it can also be customized.
Recording a maximum of 1000 historical alarms.
Panel
The panel has indicators, buttons, and a liquid crystal display (LCD). The panel is positioned
on the front door of the cabinet and is connected to the monitoring board over a flat cable.
Figure 2-9 shows a PMU panel.
3 Application Scenarios
The combined power system can be installed in indoor base stations or equipment rooms
depending on the number of configured rectifiers.
Typical Application
The combined power system, AC power source, automatic transfer switch (ATS), alternating
current distribution box (ACDB), and storage batteries are combined to form a site energy
solution. Figure 3-1 shows the position of the combined power system in a typical site
solution.
Figure 3-1 Position of the combined power system in a typical site solution
AC load
D.G.
DC load
TP48300B
ATS ACDB
and
TP48600B
Mains Storage
DC batteries
AC
4 Installation
Figure 4-1 shows the installation flowchart for the combined power system.
4.1 Preparations
Getting Familiar with the Site
Get familiar with the site environment, determine the installation position, and check that
there is enough space for installation and maintenance.
Project Survey
Conduct a survey to determine the length of an AC input power cable. Determine the
installation position of the combined power system to ensure that installation and maintenance
space is allowed.
Tools
Cable layout Observing the cable Cable layout is designed for future cable
routing.
01 Consistency between the system The system configuration, including models and
configuration and the delivery number of modules, complies with the contract.
configuration
02 Rack arrangement Racks are arranged neatly and front panels are on the
same plane.
03 Paint and electroplated layer No paint or electroplated layer flakes off, and the
cabinet surface is intact.
04 Cabinet installation All the four expansion bolts are installed and
tightened.
05 Cable layout Cables are routed properly and meet engineering
requirements.
06 Cable connections All input power cables, output power cables, and
battery cables are connected securely.
07 Cable labels Both ends of a cable are labeled. Labels are clear and
correct, and provide concise and understandable cable
description in English.
08 Connections of working ground Ground cables are connected between the ground bar
and PGND cables in the combined power system and a ground bar in the
equipment room.
09 Distances between cable ties Distances between cable ties are even, and no burr is
found.
01 AC input power cables and DC AC input power cables and DC output power cables
output power cables are connected correctly based on labels.
02 Battery terminal connection Storage batteries are connected correctly.
03 Cables between the combined The positive battery terminal connects to the RTN+
power system and storage batteries busbar on the combined power system. The negative
battery terminal connects to the NEG– busbar on the
combined power system.
04 Short circuits The live wire and neutral wire of the input power
cable are not short circuited. The positive terminal and
negative terminal of the output power cable are not
short circuited.
05 Input circuit breakers and load Input circuit breakers and load circuit breakers are
circuit breakers OFF.
01 Screws on the front panel of the The PMU is installed securely, and screws on the
PMU front panel are tightened.
02 Information displayed on the LCD Information displayed on the LCD is correct and
normal, and no garbled character is displayed.
03 Buttons All buttons can be operated properly.
04 Communication between the PMU The PMU can normally communicate with the host or
and northbound interface EMS, and can report correct system information. The
communication is normal if the data of the system
voltage, load current, and battery current on the host is
consistent with that on the LCD.
You do not have to check this item if there is no
northbound equipment.
01 Equalized charging voltage The default voltage is 56.5 V. The voltage can be
adjusted based on customer requirements.
02 Float voltage The default voltage is 53.5 V. The voltage can be
adjusted based on customer requirements.
03 System type (The system may The system type of the PMU must be consistent with
fail to run properly if the type is the actual system type. For details about the parameter
incorrectly configured.) settings, see the quick installation guide.
04 Battery capacity (Battery TP48300B-N20A5 and TP48300B-L20A5: 300 Ah
lifespan will be shortened if the (by default)
parameter is incorrectly set.) TP48300B-N20A6 and TP48300B-N20B1: 600 Ah
(by default)
The parameter value is consistent with the actual
battery capacity.
01 Output voltage Observe the output voltage on the LCD, and check
that the output voltage is within a range of 43.2 V to
57.6 V by using a multimeter.
02 Load current Observe the load current on the LCD, and use a clamp
meter to measure the current. If the load current is
greater than 50 A, the measurement error must be less
than ±1%.
If the load current is less than 50 A, the error may
reach 0.5 A.
03 Battery current Observe the battery current on the LCD, and use a
clamp meter to measure the current. If the battery
current is greater than 50 A, the measurement error
must be less than ±1%.
If the battery current is less than 50 A, the error may
reach 0.5 A.
04 AC input voltage Difference between the AC input voltage and the
actual voltage is less than 5 V.
05 AC power failure alarm An alarm is displayed on the LCD when an AC power
failure occurs.
06 Battery fuse blown alarm When a battery fuse blows, an alarm is displayed on
the LCD and the alarm indicator blinks.
07 Load fuse blown alarm When a load fuse blows, an alarm is displayed on the
LCD and the alarm indicator blinks.
5 Routine Maintenance
Routine Maintenance
The combined power system is maintained every six months. If faults are identified, clear
them immediately.
Table 5-1 describes the routine maintenance checklist.
Appearance The paint and the Observing the The surface is Repaint or repair the
electroplated coating cabinet damaged or distorted. surface.
on the surface of the
cabinet are in good
condition.
6 Troubleshooting
AC open phase The AC input power 1. Check whether the AC input power cable is connected
cable is faulty. properly. If it is not connected properly, reconnect it. If
the insulation layer deteriorates, replace the AC input
The mains or D.G.
power cable.
fails.
2. Use a multimeter to check whether the AC input
voltage is lower than 180 V AC and whether an AC
undervoltage alarm is generated. If yes, check whether
short circuits or electrical leaks occur in the AC input
loop. If a short circuit or electrical leakage occurs,
replace the AC input power cable.
3. If the AC input is from the mains, contact the mains
supplier. If the AC input is from a D.G., check and
repair the D.G. by referring to the D.G. User Manual.
AC power failure The AC input power 1. If the AC input power cable is not connected properly,
cable is faulty. reconnect it.
The mains or D.G. 2. If the AC input power is unavailable, check whether
fails. open or short circuits occur in the AC input loop. If the
AC input loop is normal, contact the mains supplier. If
the AC input is from a D.G., check and repair the D.G.
by referring to the D.G. User Manual.
3. If the power failure is for a short time, use storage
batteries to power DC loads. If the power failure is for
a long time, use another power supply.
Battery loop broken The battery loop is 1. Check the battery cables and connectors on the battery
alarm faulty. loop, and replace faulty ones.
The contactor is 2. Check whether the contactor is faulty and whether the
faulty. contactor can be connected or disconnected. If the
contactor is faulty or cannot be connected or
Storage batteries are disconnected, replace the contactor.
faulty.
3. Replace faulty storage batteries.
Overtemperature or The alarm threshold 1. Check whether the alarm threshold for ambient
undertemperature for ambient temperatures is properly set on the PMU.
(This alarm can be temperature is not 2. Repair the TCU in the shelter if it is faulty. After the
generated only when properly set on the temperature inside the shelter is adjusted to a normal
an ambient PMU. range, the alarm is automatically cleared.
temperature sensor is The temperature 3. If the alarm persists, repair the temperature sensor.
installed.) inside the shelter
where the ambient
temperature sensor is
installed is beyond a
normal range.
The battery
temperature sensor is
faulty.
Overhigh or over low The alarm threshold 1. Check whether the alarm threshold for ambient
ambient humidity for ambient humidity humidity is properly set on the PMU.
(This alarm can be is not set properly on 2. If there is water in the shelter, remove water by using a
the PMU. dry cotton cloth or dehumidifier.
generated only when
a humidity sensor is The shelter where the 3. If the ambient humidity is within a proper range but the
installed.) humidity sensor is alarm persists, check the humidity sensor. If the
installed is beyond a humidity sensor is faulty, replace it.
normal range.
The humidity sensor
is faulty.
Battery Temperature inside 1. Check whether the alarm threshold for battery
overtemperature or the battery temperatures is properly set on the PMU.
undertemperature compartment is 2. If the temperature inside the battery compartment is
greater than the greater than the maximum value, lower the
maximum value. temperature. The alarm is cleared automatically after
the temperature drops to a normal range.
The alarm threshold
for battery 3. If the charge current is greater than the maximum
temperature is not value, change equalized charging into float charging
properly set on the and check whether the charge current is lowered. If the
PMU. charge current is still greater than the maximum value,
reduce the charge current. If the battery temperature is
The battery charge
still greater than the maximum value, replace faulty
current is greater storage batteries.
than the maximum
value.
The battery
temperature sensor is
faulty.
Door status alarm The cabinet door is 1. Close the cabinet door.
(This alarm can be open. 2. If the alarm persists after the cabinet door is closed,
generated only when The door status check and repair the door status sensor.
a door status sensor is sensor is faulty.
installed.)
Water alarm There is water in the 1. If there is water in the shelter, remove water by using a
shelter. dry cotton cloth or dehumidifier.
(This alarm can be
generated only when The water sensor is 2. If there is no water but the alarm persists, check and
a water sensor is faulty. repair the water sensor.
installed.)
Smoke alarm There is smoke in the 1. If there is smoke in the shelter, put out the fire
shelter. immediately and open the shelter door for ventilation.
(This alarm can be
generated only when The smoke sensor is 2. If there is no smoke but the alarm persists, check and
repair the smoke sensor.
a smoke sensor is faulty.
installed.)
Rectifier fault alarm The rectifier is in 1. Check the Fault indicator on the rectifier panel. If the
poor contact. indicator is blinking red, the rectifier is faulty. Replace
the rectifier.
The rectifier is
faulty. 2. Disconnect the AC power supplies to the rectifier, and
then restart the rectifier after a period of time. If the
alarm persists, replace the rectifier.
Rectifier protection The rectifier input 1. Check whether the mains voltage is higher than the
voltage is beyond a rectifier AC overvoltage threshold (300 V) or lower
normal range. than the rectifier AC undervoltage threshold (85 V). If
the power grid is in an overvoltage or undervoltage
The rectifier is
condition for a long period of time, contact the mains
faulty.
supplier to improve the power grid.
2. If the rectifier input voltage is within a normal range
but the alarm persists, replace the rectifier.
Failed communication The signal cable to 1. Check whether the rectifier is installed in the subrack
between the rectifier the rectifier is not and whether the rectifier is properly connected. Install
and the PMU connected properly. the rectifier in the correct subrack. If the rectifier has
poor contact with the subrack, reseat it and secure it to
The rectifier is not
the subrack.
installed in the
2. If the alarm persists, replace the rectifier.
subrack.
The rectifier is in
poor contact.
The rectifier is
faulty.
D.G. faults The signal cable to 1. Check whether the signal cable to the D.G. is connected
the D.G. is not properly.
connected properly. 2. Check whether D.G. startup is disabled on the PMU
The D.G. parameter and whether the D.G. has been started manually. If yes,
is not set properly on shut down the D.G. Then the D.G. fault alarm is
the PMU. cleared.
3. Check whether the D.G. is faulty. If it is faulty, repair
The D.G. is faulty. the D.G. by referring to the D.G. User Manual.
Load fuse blown The load circuit breaker 1. Switch on the load circuit breaker.
is OFF. 2. If the load circuit breaker trips immediately after being
switched to ON, check whether the load power on the
branch is greater than the maximum value or a short
circuit occurs. If yes, rectify the load loop fault.
AC SPD faults The AC SPD is If the indication window on the AC SPD turns red, replace
faulty. the SPD. If it does not turn red, replace the AC SPD
The UIM is faulty. detection cable if it is damaged or broken and connect it
properly. If the cable is connected properly and in good
condition, replace the PMU because the alarm loop is
faulty.
DC SPD faults The DC SPD is faulty. 1. Connect the DC SPD detection cable properly.
2. If the cable is connected properly, replace the DC SPD.
After a fault is rectified, the corresponding alarm is automatically cleared on the PM U and the alarm
information is stored in the alarm history.
After replacing a PM U, reset parameters.
The PM U and rectifiers are hot-swappable.
7 Component Replacement
Replacing an AC SPD
Remove the faulty AC SPD.
Install a new SPD.
8 FAQ
A Appendix
Site summary
Rectifier
Rectifier summary
A-E
BOSS business and operation support system
F-J
GIS geographical information system
K- O
MDSP mobile data service center
MM multimedia message
P-T
SGIP short message gateway interface protocol
SMSC short message service center
SP service provider
U- Z
URL uniform resource locator
USSD unstructured supplementary service data