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PowerCube 1000 (RuralStar Pro Solar Power

Supply Solution)
V300R008C00

Installation Guide

Issue 03
Date 2022-05-20

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2022. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://e.huawei.com

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PowerCube 1000 (RuralStar Pro Solar Power Supply
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Installation Guide About This Document

About This Document

Purpose
This document describes how to install and commission the PowerCube 1000
solution.

The figures provided in this document are for reference only.

Intended Audience
This document is intended for:

● Hardware installation engineers


● Installation and commissioning engineers
● Network administrators

Symbol Conventions
The symbols that may be found in this guide are defined as follows.

Symbol Description

Indicates a hazard with a high level of risk which, if not


avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which, if not


avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not


avoided, could result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal
injury.

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Installation Guide About This Document

Symbol Description

Supplements the important information in the main text.


NOTE is used to address information not related to personal
injury, equipment damage, and environment deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes in earlier issues.

Issue 03 (2022-05-20)
Updated Figure B-1.
Changed the maximum cross-sectional area of the cabinet ground cable to 35
mm2.
Updated Installing a PCU-01A and deleted the content that has been described in
the installation procedure.
Updated the procedure for installing in-band networking cables for the RRU in
Procedure.
Added the step Set the hybrid use parameter in the lithium battery + lead-acid
battery scenario.
Updated the setting path Enabling the dry contact alarm for the battery
cabinet door status sensor.

Issue 02 (2021-03-25)
Updated the battery busbars in the ESC330-D6 cabinet.

Issue 01 (2020-07-30)
The issue is the first official release.
The SMU version is SMU V500R003C10.

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PowerCube 1000 (RuralStar Pro Solar Power Supply
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Installation Guide Contents

Contents

About This Document................................................................................................................ ii


1 Safety Precautions...................................................................................................................1
1.1 General Safety.......................................................................................................................................................................... 1
1.2 Personnel Requirements....................................................................................................................................................... 5
1.3 Electrical Safety........................................................................................................................................................................ 6
1.4 Installation Environment Requirements.......................................................................................................................... 7
1.5 Mechanical Safety................................................................................................................................................................... 9
1.6 Battery Safety......................................................................................................................................................................... 12
1.7 PV Module Safety................................................................................................................................................................. 15

2 Installation Preparations..................................................................................................... 16
2.1 Preparing Cables................................................................................................................................................................... 16
2.2 Tools.......................................................................................................................................................................................... 17
2.3 Installation Space Planning............................................................................................................................................... 18
2.3.1 Installation Positions and Requirements for PV Module Supports and iPV Modules................................18
2.3.2 Installation Position and Requirements for the Battery Cabinet...................................................................... 18
2.4 Unpacking and Acceptance............................................................................................................................................... 20
2.5 Cable Routing Requirements............................................................................................................................................ 21

3 Installing a Fixing Pole.........................................................................................................24


4 Installing a Cabinet...............................................................................................................25
4.1 Installing the ICC30-N1...................................................................................................................................................... 25
4.1.1 Installing the ICC30-N1 (RuralStar Pro Pole).......................................................................................................... 25
4.1.2 Installing the ICC30-N1 (12 m Simple Pole/18 m Guyed Pole)........................................................................ 26
4.2 Installing a Battery Cabinet............................................................................................................................................... 30
4.2.1 Installing the ESC300-N1................................................................................................................................................ 30
4.2.2 Installing the ESC330-N2................................................................................................................................................ 31
4.2.3 Installing the ESC330-D6................................................................................................................................................ 36
4.2.4 Installing the ESC30-N1.................................................................................................................................................. 41

5 Installing the SJB-0601A...................................................................................................... 42


6 Installing PV Modules.......................................................................................................... 48
6.1 Installing a PV Module Support....................................................................................................................................... 48
6.2 Installing an iPV.................................................................................................................................................................... 48

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6.3 Installing PV Adapter Cables.............................................................................................................................................50


6.3.1 Installing Cables for an iPV String............................................................................................................................... 51
6.3.2 Installing Cables for an iPV Array................................................................................................................................ 51

7 Installing a Protocol Converter Unit PCU-01A............................................................... 53


8 Installing Battery Circuit Breakers.................................................................................... 56
9 Installing Batteries and Cables.......................................................................................... 57
9.1 Lithium Battery and Lead-Acid Battery (ESC330-N2)..............................................................................................58
9.2 Lithium Battery...................................................................................................................................................................... 66
9.2.1 Lithium Battery (ICC30-N1)........................................................................................................................................... 66
9.2.2 Lithium Battery (ESC330-D6)........................................................................................................................................ 69
9.2.3 Lithium Battery (ESC30-N1).......................................................................................................................................... 75
9.3 Lead-Acid Battery (ESC300-N1)...................................................................................................................................... 81

10 Installing Cables.................................................................................................................. 82
10.1 Installing In-Band Networking Cables........................................................................................................................ 82
10.1.1 Installing In-Band Networking Cables (BBU)........................................................................................................82
10.1.2 Installing In-Band Networking Cables (RRU)........................................................................................................83
10.2 Installing the Signal Cable for the Door Status Sensor.........................................................................................84
10.3 Installing the Signal Cable for a Battery Temperature Sensor............................................................................85
10.4 Installing Cables Between the Battery Busbars and ICC30-N1.......................................................................... 87
10.5 Installing DC Output Power Cables..............................................................................................................................91
10.6 Installing iPV DC Input Power Cables..........................................................................................................................93

11 Verifying the Installation.................................................................................................. 94


12 Power-On Commissioning................................................................................................. 96
12.1 Lithium Battery and Lead-Acid Battery...................................................................................................................... 96
12.1.1 Connecting the Lead-Acid Battery Supply.............................................................................................................. 96
12.1.2 Connecting the PV Supply............................................................................................................................................96
12.1.3 Setting Parameters......................................................................................................................................................... 97
12.1.4 Connecting the Lithium Battery Supply................................................................................................................ 109
12.1.5 Powering On Loads...................................................................................................................................................... 110
12.2 Lithium Battery................................................................................................................................................................. 110
12.2.1 Connecting the Lithium Battery Supply................................................................................................................ 110
12.2.2 Connecting the PV Supply......................................................................................................................................... 110
12.2.3 Setting Parameters....................................................................................................................................................... 111
12.2.4 Powering On Loads...................................................................................................................................................... 118
12.3 Lead-Acid Battery.............................................................................................................................................................119
12.3.1 Connecting the Lead-Acid Battery Supply........................................................................................................... 119
12.3.2 Connecting the PV Supply......................................................................................................................................... 119
12.3.3 Setting Parameters....................................................................................................................................................... 120
12.3.4 Powering On Loads...................................................................................................................................................... 129

13 Checking Before Leaving the Site................................................................................. 130

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A Preparing Terminals........................................................................................................... 131


B Removing a PV Connector................................................................................................ 133

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Installation Guide 1 Safety Precautions

1 Safety Precautions

1.1 General Safety


Statement
Before installing, operating, and maintaining the equipment, read this document
and observe all the safety instructions on the equipment and in this document.

The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this


document do not cover all the safety instructions. They are only supplements to
the safety instructions. The Company will not be liable for any consequence
caused by the violation of general safety requirements or design, production, and
usage safety standards.

Ensure that the equipment is used in environments that meet its design
specifications. Otherwise, the equipment may become faulty, and the resulting
equipment malfunction, component damage, personal injuries, or property
damage are not covered under the warranty.

Follow local laws and regulations when installing, operating, or maintaining the
equipment. The safety instructions in this document are only supplements to local
laws and regulations.

The Company will not be liable for any consequences of the following
circumstances:

● Operation beyond the conditions specified in this document


● Installation or use in environments which are not specified in relevant
international or national standards
● Unauthorized modifications to the product or software code or removal of the
product
● Failure to follow the operation instructions and safety precautions on the
product and in this document
● Equipment damage due to force majeure, such as earthquakes, fire, and
storms
● Damage caused during transportation by the customer

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● Storage conditions that do not meet the requirements specified in this


document

General Requirements
● Before installing, operating, or maintaining the equipment, remove any
conductive objects such as watches or metal jewelry like bracelets, bangles,
and rings to avoid electric shock.
● When installing, operating, or maintaining the equipment, wear dedicated
protective gears such as insulation gloves, goggles, and safety clothing,
helmet, and shoes, as shown in the following figure.

● Use insulated tools or tools with insulated handles, as shown in the following
figure.

● Follow the specified procedures for installation, operation, and maintenance.


● Ensure that bolts are tightened with a torque wrench and marked using red or
blue color. Installation personnel mark tightened bolts in blue. Quality
inspection personnel confirm if the bolts are tightened and then mark them in

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red. (The marks should cross the edges of the bolts, as shown in the following
figure.)

● Before installing, operating, or maintaining a cabinet, clean up any water, ice,


snow, or other sundries on the top of the cabinet to prevent sundries from
falling into the cabinet when you open the cabinet door.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, and performing outdoor installation) in harsh
weather conditions such as lightning, rain, snow, and level 6 or stronger wind.
● Before handling a conductor surface or terminal, measure the contact point
voltage and ensure that there is no risk of electric shock.
● Ensure that all slots are installed with boards or filler panels. Avoid hazards
caused by hazardous voltages or energy on boards. Ensure that the air
channel is normal, control electromagnetic interference, and prevent dust and
other sundries on the backplane, baseplate, and boards.
● After installing the equipment, remove idle packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
● In the case of a fire, immediately leave the building or the equipment area,
and turn on the fire alarm bell or make an emergency call. Do not enter the
building on fire in any case.
● Do not stop using protective devices. Pay attention to the warnings, cautions,
and related precautionary measures in this document and on the equipment.
Promptly replace warning labels that have worn out.
● Keep irrelevant people away from the equipment. Only operators are allowed
to access the equipment.
● All cable holes should be sealed. Seal the used cable holes with firestop putty.
Seal the unused cable holes with the caps delivered with the cabinet. The
following figure shows the criteria for correct sealing with firestop putty.

● Do not use solvents such as water, alcohol, or oil to clean electrical


components inside or outside of a cabinet.

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Personal Safety
● If there is a probability of personal injury or equipment damage during
operations on the equipment, immediately stop the operations, report the
case to the supervisor, and take feasible protective measures.
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Do not power on the equipment before it is installed or confirmed by
professionals.

Symbol Conventions
To ensure personal and equipment safety, observe all the safety instructions
marked on the equipment when installing, operating, and maintaining the
equipment.

Symbol Description

Indicates a part exposed to high voltage. This symbol


warns operators that both direct and indirect contact with
the power grid voltage is fatal. This symbol is attached to
a position with dangerous voltages or a power protective
cover which may be removed during maintenance.

Warns users of overheating. This symbol is attached to a


device surface that may overheat and cause scalding. It
warns users not to touch the surface during operations or
maintenance. Users should wear heat insulation gloves
before operations to prevent scalding.

Indicates protection earthing. This symbol is attached next


or to a protection ground terminal next to grounded
equipment and an external ground system. An equipment
ground cable is connected to an external ground bar
through the protection ground terminal.

Indicates equipotential bonding. This symbol is found with


equipotential terminals inside equipment.

Indicates electrostatic discharge (ESD). This symbol is used


in all electrostatic sensitive areas. Before operating
equipment in these areas, wear ESD gloves or an ESD
wrist strap.

Capacitors store hazardous energy. Open the chassis one


minute after all power supplies are disconnected.
or

Indicates that the equipment is safe to use at altitudes


below 2000 m.

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Symbol Description

Indicates that the equipment is not safe to use in tropical


climates.

Indicates a fan assembly or moving part. This symbol is


silkscreened on or attached to the panel of a fan assembly,
or warning operators to keep away. Do not touch the blades
when the fan is rotating.

This symbol is used when the usage of a device port


cannot be clearly described. It prompts users to refer to
or the instruction. This symbol can be used in but not limited
to the following scenarios:
1. For a multi-power device, use it near the power supply
to replace the multi-power supply identifier. The
symbol indicates that the device has multiple power
inputs. Therefore, when powering off the device, you
must disconnect all power inputs.
or
2. If there are multiple output interfaces, use the symbol
near the output interfaces. Connect cables according to
the rated power output and configuration parameter
information in the instruction.
3. If there are multiple slots, use the symbol near the slot
information. For details, see the description of slot
information, restrictions on boards, and usage
conditions in the instruction.

1.2 Personnel Requirements


● Personnel who plan to install or maintain the equipment must receive
thorough training, understand all necessary safety precautions, and be able to
correctly perform all operations.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will operate the equipment, including operators, trained
personnel, and professionals, should possess the local national required
qualifications in special operations such as high-voltage operations, working
at heights, and operations of special equipment.

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NOTE

● Professionals: personnel who are trained or experienced in equipment operations and


are clear of the sources and degree of various potential hazards in equipment
installation, operation, maintenance
● Trained personnel: personnel who are technically trained, have required experience, are
aware of possible hazards on themselves in certain operations, and are able to take
protective measures to minimize the hazards on themselves and other people
● Operators: operation personnel who may come in contact with the equipment, except
trained personnel and professionals

1.3 Electrical Safety


Grounding
● The protective ground of the equipment should be reliably connected to the
ground screw on the metal enclosure (grounding resistance ≤ 0.1 ohm).
● For the equipment that needs to be grounded, install the ground cable first
when installing the equipment and remove the ground cable last when
removing the equipment.
● Do not damage the ground conductor.
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protection ground.

AC and DC Power

DANGER

● The power system is energized by power sources with hazardous voltage. Direct
or indirect contact (through damp objects) with the power sources may result
in electric shock.
● Non-standard and improper operations may result in fire or electric shock.
● Do not connect or disconnect power cables with power on. Transient contact
between the core of the power cable and the conductor will generate electric
arcs or sparks, which may cause fire or personal injury.

● If the power supply to the equipment is permanently connected, install an


easily accessible disconnector at the exterior of the device.
● Before making electrical connections, switch off the disconnector on the
upstream device to cut off the power supply if people may contact energized
components.
● If a "high electricity leakage" tag is attached on the equipment, ground the
protective ground terminal on the equipment enclosure before connecting the
AC power supply; otherwise, electric shock as a result of electricity leakage
may occur.
● Before installing or removing a power cable, turn off the power switch.

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● Before connecting a power cable, check that the label on the power cable is
correct.
● Before connecting the power supply, ensure that cable connections are
correct.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.

Cabling
● When routing cables, ensure that a distance of at least 30 mm exists between
the cables and heat-generating components or areas. This prevents damage
to the insulation layer of the cables.
● Do not route cables behind the air intake and exhaust vents of the
equipment.
● Ensure that cables meet the VW-1 flame spread rating requirements.
● Bind cables of the same type together. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● Ensure that all cables are securely bound. Route and bind cables so that they
appear neat and tidy and their cable sheaths are intact.
● If an AC input power cable is connected to the cabinet from the top, bend the
cable in a U shape outside the cabinet and then route it into the cabinet.
● Ensure that the bending radius of each cable is at least five times the
diameter of the cable.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.

ESD
● When installing, operating, and maintaining the equipment, comply with the
ESD protection regulations and wear the ESD clothing, gloves, and wrist strap.
● When holding a board, hold its edge without touching any components. Do
not touch the components with your bare hands.
● Package boards with ESD packaging materials before storing or transporting
them.

1.4 Installation Environment Requirements


● To prevent fire due to high temperature, ensure that the ventilation vents or
heat dissipation system are not blocked when the equipment is running.
● Ensure that there are no acid, alkaline, or other corrosive gases in the
installation place.
● Do not place the equipment near heat sources or exposed fire sources, such
as electric heaters, microwave ovens, roasters, water heaters, furnace fire,
candles, or other places where high temperature may occur. Otherwise, the
enclosure will melt or the equipment will heat up, which can cause a fire.
● Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents,
or areas prone to water leakage, such as air conditioner vents, ventilation

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vents, or feeder windows of the equipment room. Ensure that no liquid enters
the equipment to prevent faults or short circuits.
● Before installing the equipment into a cabinet, ensure that the cabinet is
secured and will not tilt or fall down due to loss of balance, which can cause
personal injury or equipment damage.
● Do not expose the equipment to flammable or explosive gas or smoke. Do
not perform any operation on the equipment in such environments.

Installation at Heights
Working at heights refers to operations that are performed at least 2 meters
above the ground.
Do not at heights in any of the following situations:
● Rainwater remains on steel pipes or other risky conditions exist. After the
preceding conditions no longer exist, the safety director and relevant technical
personnel need to check the involved equipment. Operators can begin
working only after obtaining consent.
● When working at heights, comply with local relevant laws and regulations.
● Only trained and qualified personnel are allowed to work at heights.
● Before working at heights, check the climbing tools and safety gears such as
safety helmets, safety belts, ladders, springboards, scaffolding, and lifting
equipment. If they do not meet the requirements, take corrective measures or
disallow working at heights.
● Wear personal protective equipment such as the safety helmet and safety belt
or waist rope and fasten it to a solid structure. Do not mount it on an
insecure moveable object or metal object with sharp edges. Make sure that
the hooks will not slide off.

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DANGER

● Set a restricted area and eye-catching signs for working at heights to warn
away irrelevant personnel.
● Carry the operation machinery and tools properly to prevent them from falling
off and causing injuries.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by tough
slings, hanging baskets, highline trolleys, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and lower
layers or take other protective measures. Do not pile up tools or materials on
the upper layer.
● Ensure that guard rails and warning signs are set at the edges and openings of
the area involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other sundries on the ground under
the area involving working at heights. Do not allow people to stay or pass
under the area involving working at heights.
● Inspect the scaffolding, springboards, and workbenches used for working at
heights in advance to ensure that their structures are solid and not overloaded.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a part,
ensure that other parts will not collapse.
● Do not loiter when working at heights. Do not sleep at heights.

● Any violations must be promptly pointed out by the site manager or safety
supervisor and the involved personnel should be prompted for correction.
Personnel who fail to stop violations will be forbidden from working.
● Operators who violate the safety regulations are responsible for accidents
caused. The supervisor has to bear the responsibility accordingly.

1.5 Mechanical Safety


Hoisting Devices

DANGER

Do not walk under hoisted objects.

● Only trained and qualified personnel are allowed to perform hoisting


operations.
● Check that hoisting tools are available and in good condition.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
load-bearing object or wall.
● Ensure that the angle formed by two hoisting cables is no more than 90
degrees, as shown in the following figure.

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● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.

Using Ladders
● Use wooden or fiberglass ladders when you need to perform live working at
heights.
● When a step ladder is used, ensure that the pull ropes are secured and the
ladder is held firm.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the wider end of the ladder is at the bottom, or protective
measures have been taken at the bottom to prevent the ladder from sliding.
● Ensure that the ladder is securely positioned. The recommended angle for a
ladder against the floor is 75 degrees, as shown in the following figure. An
angle ruler can be used to measure the angle.

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When climbing a ladder, take the following precautions to reduce risks and ensure
safety:
● Keep your body steady.
● Do not climb higher than the fourth rung of the ladder from the top.
● To climb onto a roof, ensure that the ladder top is at least one meter higher
than the roof line, as shown in the following figure.

● Ensure that your body's center of gravity does not shift outside the legs of the
ladder.

Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:

NOTICE

Do not drill holes into the equipment. Doing so may affect the electromagnetic
shielding of the equipment and damage components or cables inside. Metal
shavings from drilling may short-circuit boards inside the equipment.

● Wear goggles and protective gloves when drilling holes.


● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings that have accumulated inside or outside the equipment.

Moving Heavy Objects


● Be cautious to avoid injury when moving heavy objects.

● When moving the equipment by hand, wear protective gloves to prevent


injuries.

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● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules (such as power supply units, fans, and boards) that
are installed in the equipment because they cannot support the weight of the
equipment.

1.6 Battery Safety


If no battery is involved, skip this section.
Before installing, operating, or maintaining batteries, read the battery
manufacturer's instructions. Observe the safety precautions provided in this
document which are supplemental to the safety instructions provided by the
battery manufacturer.

Basic Requirements
Before operating batteries, carefully read the safety precautions for battery
handling and master the correct battery connection methods.

DANGER

● Do not expose batteries at high temperatures or around heat-generating


sources, such as sunlight, fire sources, transformers, and heaters. Overheating
may cause battery explosion.
● Do not burn batteries. Otherwise, the batteries may explode.
● To avoid leakage, overheating, fire, or explosions, do not disassemble, alter, or
damage batteries, for example, insert sundries into batteries or immerse
batteries in water or other liquids.
● When replacing a battery, use a battery of the same model or type. Improper
replacement may cause the battery to explode.
● Do not connect a metal conductor to the battery poles or touch the battery
terminals. Otherwise, the battery may be short-circuited and heat up, which
can cause injuries such as burning.

To ensure safety during battery installation, operation, and maintenance, pay


attention to the following:
● Do not wear conductive articles such as watches, bracelets, bangles, and rings.
● Wear goggles, rubber gloves, and protective clothing to avoid damage caused
by electrolyte in the case of electrolyte overflow. If a battery overflows,
protect the skin or eyes from the leaking liquid. If the skin or eyes come in
contact with the leaking liquid, wash it immediately with clean water and go
to the hospital for medical treatment.
● Use dedicated insulated tools.
● Move batteries in the required direction. Do not place a battery upside down
or tilt it.
● Keep the battery loop disconnected during installation and maintenance.
● Do not drop, squeeze, or puncture a battery. Protect batteries from external
high pressure to prevent internal short circuits and overheating.

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● Dispose of waste batteries in accordance with local laws and regulations. Do


not dispose of batteries as household waste. If a battery is disposed of
improperly, it may explode.
● Do not use a damaged battery.
● To prevent injuries or explosion, do not allow children or pets to swallow or
bite a battery.
● If batteries experience discoloration, deformation, abnormal heating, or other
abnormalities during working, charging, or storage, stop using the batteries
and replace them with new ones.
● Batteries can work properly with the allowed charge and discharge
parameters when the temperature is within the specified range. If the
temperature is outside the specified range, the battery charge and discharge
performance and safety are affected.

Battery Installation
Before installing batteries, observe the following safety precautions:

● Install batteries in a dry and cool environment with good ventilation, which is
away from high temperature and flammable materials, and take precautions
against fire.
● Place and secure batteries horizontally.
● Note the polarities when installing batteries. Do not short-circuit the positive
and negative poles of the same battery or battery string. Otherwise, the
battery may be short-circuited.
● When installing a battery string, retain at least one breakpoint to prevent a
loop being formed. After checking that the installation is correct, close the
breakpoints to finish the installation.
● During the installation, insulate the terminals of cables connecting batteries.
Ensure that the terminals do not come into contact with metal components
such as the cabinet.
● Secure battery cables or copper bars by tightening bolts to the required
torque. Loose connections will result in excessive voltage drop or cause
batteries to burn out in the case of excessive current.
● Check battery connections periodically, ensuring that all screws are securely
tightened.

Battery Short Circuit

DANGER

Battery short circuits can generate high instantaneous current and release a great
amount of energy, which may cause equipment damage or personal injury.

● If permitted, disconnect the batteries in use before performing any other


operations on them.
● To avoid battery short circuit, do not maintain batteries with power on.

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Installation Guide 1 Safety Precautions

Flammable Gas

NOTICE

● Do not use unsealed lead-acid batteries.


● To prevent fire or corrosion, ensure that flammable gas (such as hydrogen) is
properly exhausted for lead-acid batteries.

Lead-acid batteries emit flammable gas when used. Ensure that batteries are kept
in a well-ventilated area and take preventive measures against fire.

Battery Leakage

NOTICE

Battery overheating causes deformation, damage, and electrolyte overflow.

If the battery temperature is higher than 60°C, check the battery for electrolyte
overflow. If the electrolyte overflows, handle the leakage immediately.
Electrolyte overflow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.

WARNING

When the electrolyte overflows, absorb and neutralize the electrolyte immediately.
When moving or handling a battery whose electrolyte leaks, note that the leaking
electrolyte may cause damage.

If the electrolyte overflows, follow the instructions of the battery manufacturer or


neutralize the electrolyte by using sodium bicarbonate (NaHCO3) or sodium
carbonate (Na2CO3).

Lithium Battery
The safety precautions for lithium batteries are similar to those for lead-acid
batteries except that you also need to observe the following precautions.

WARNING

There is a risk of explosion if the model of the replaced battery is incorrect.

● A battery can be replaced only with a battery of the same or similar model
recommended by the manufacturer.
● When handling a lithium battery, do not place it upside down, tilt it, or bump
it with other objects.

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Installation Guide 1 Safety Precautions

● Keep the lithium battery loop disconnected during installation and


maintenance.
● When the ambient temperature is lower than the lower limit of the operating
temperature (charge is forbidden at 0°C), do not charge the lithium battery.
Otherwise, a short circuit would occur inside the battery.
● Do not throw a lithium battery in fire.
● When maintenance is complete, return the waste lithium battery to the
maintenance office.

1.7 PV Module Safety


If no photovoltaic (PV) module is involved, skip this section.
Before installing, operating, and maintaining PV modules, read the instructions
provided by the PV module manufacturer. The safety precautions specified in this
document are highly important precautions that require special attention. For
additional safety precautions, see the instructions provided by the PV module
manufacturer.

DANGER

● Before installation and maintenance, put on a safety helmet, goggles,


insulation gloves, and protective clothing to avoid personal injury.
● Before installation and maintenance, cover all PV modules totally using opaque
materials to avoid electric shocks caused by generated currents.
● Do not focus sunlight on PV modules using a mirror or lens, because this may
damage PV modules and cause personal injury.

● When moving PV modules, do not hold connection boxes or power cables.


● Exercise caution when moving PV modules to avoid collision. Improper
movement and placement may cause the glass plates on PV modules to break
and lose electrical performance, which renders the PV modules useless.
● In case of strong wind, do not install PV modules at heights.
● To install or maintain a high support, set up a support platform and wear a
safety helmet or belt.
● Do not drill holes into, step on, or place heavy objects on PV modules,
because these actions will damage PV modules.
● At least two persons are required to move and install PV modules. Forces can
be applied only to the aluminum frame of the PV modules. Exerting force on
the front or rear surface of the PV modules using your head is prohibited. This
may cause hidden cracks in the PV modules.

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Installation Guide 2 Installation Preparations

2 Installation Preparations

2.1 Preparing Cables


All cables must comply with local laws, regulations, and standards as well as
customer requirements.

The cross-sectional area of a power cable depends on the current that flows
through it and its allowed voltage drop.

The cable sizes are for reference only.

Table 2-1 Preparing cables

Cable Type Maximum Minimum Cross- Maximum Cross-


Current (A) Sectional Area Sectional Area
(mm2) (mm2)

Cabinet - 10 35
ground cable

DC input 80 25 35
power cable
16 2.5 4

DC output 20 2.5 6
power cable

Battery cable 125 25 35

NOTE

● The sizes in the table are applicable when the ambient temperature is 30°C (in air) and
only cables in a single loop are involved.
● When the ambient temperature is not 30°C or cables in multiple loops are routed
together, use cables with larger cross-sectional areas if the cabling distance is long.
● Battery cables should be able to withstand a temperature of at least 90°C.

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Installation Guide 2 Installation Preparations

2.2 Tools
This section lists the tools and instruments required for installation.

Figure 2-1 Installation tools

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Installation Guide 2 Installation Preparations

2.3 Installation Space Planning


NOTE

The device installation positions and requirements are for reference only. For details, see the
site planning.

2.3.1 Installation Positions and Requirements for PV Module


Supports and iPV Modules
For details, see RuralStar V100R002C00 Solution Overview and Installation Guide
at https://support.huawei.com.

2.3.2 Installation Position and Requirements for the Battery


Cabinet
The ESC330-N2 can be installed alone or side by side. When cabinets are
combined, the distance between cabinets must be greater than or equal to 400
mm.

Figure 2-2 Recommended installation position and space requirements for the
battery cabinet (installed alone)

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Installation Guide 2 Installation Preparations

Figure 2-3 Recommended installation position and space requirements for the
battery cabinets (installed side by side)

Figure 2-4 Cable holes at the bottom of the cabinet (ICC30/ESC30)

(1) For PV modules/communications cables (2) For battery cables

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Installation Guide 2 Installation Preparations

Figure 2-5 Cable holes at the bottom of the battery cabinet (ESC330)

(1) For DC power cables and (2) For DC power cables (3) Reserved
ground cables

(4) For signal cables

2.4 Unpacking and Acceptance


Context
NOTE

When transporting, carrying, and installing equipment:


● Ensure that components or parts do not collide with objects such as doors, walls, or
shelves.
● Wear clean gloves. Do not touch components with bare hands or wet or dirty gloves.

Procedure
Step 1 Check the total number of goods against the packing list attached to each packing
case.

If... Then...

The total number of goods is Go to Step 2.


consistent with that on the packing
list.

The total number of goods is Find the cause and contact the local
inconsistent with that on the packing Huawei office.
list.

Step 2 Check each packing case.

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Installation Guide 2 Installation Preparations

If... Then...

The packing cases are intact. Go to Step 3.

A packing case is severely damaged or Find the cause and contact the local
wetted. Huawei office.

Step 3 Check the number and types of devices in each packing case against the packing
list.

If... Then...

The number and types of devices are Sign on the Packing List with the
consistent with that on the packing customer.
list.

Any device is missing, damaged, or of Contact the local Huawei office.


a wrong type.

CAUTION

To protect devices and facilitate future problem diagnosis, store unpacked devices
and packing materials indoors. Take photos of the storage site, any rusty or
corroded devices, and the packing cases and materials. Keep the photos for future
reference.

----End

2.5 Cable Routing Requirements


Lay out cables according to the following requirements to avoid signal
interference.

NOTE

If some of the cables described below do not need to be installed onsite, ignore the
requirements for routing such cables.

General Cable Routing Requirements


Bending Radius Requirements

The bending radius of a power, ground, or signal cable should be greater than or
equal to five times its diameter.

Cable Binding Requirements

● Cables of the same type should be bound together.


● Cables of different types must keep a minimum distance of 30 mm from each
other. Cables must not be tangled or twisted.

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Installation Guide 2 Installation Preparations

● Route and bind cables so that they appear neat and tidy and their cable
sheaths are intact.
● Cable ties should be bound neatly in the same direction. Cable ties at the
same horizontal line must be in a straight line.
● The extra part of each indoor cable tie must be cut off. A slack of 5 mm is
reserved for each outdoor cable tie. All cut surfaces have no sharp edges.
● After cables are installed, labels or nameplates must be attached to both
ends, joints, or turns of the cables.

Safety Requirements

● Cables should be placed away from sharp objects or wall burrs. If inevitable,
protect the cables with bushings.
● Cables should be routed away from heat sources, or heat-insulation materials
should be added between cables and heat sources.
● Sufficient slack (about 0.1 m recommended) should be provided in cables at
turns or the position close to a device, facilitating cable and device
maintenance.

Indoor Cable Routing Requirements

● Cables are routed indoors through feeder windows.


● Trap the cable part outside a feeder window according to requirements for the
minimum bending radius.
● When routing a cable into the room, ensure that a person is assisting you in
the room.
● Feeder windows must be waterproofed.

Outdoors Cable Routing Requirements


● Outdoor cables must be routed through a pipe to protect them from being
damaged.
● AC power cables, transmission cables, and cables buried in the ground must
be protected.
● If cables at the cabinet bottom need to be routed through a pipe along the
ground, the pipe should be routed into the cabinet base for about 30 mm to
50 mm, but not into the cabinet. The pipe end should be sealed with
waterproof tape or silicon gel, and the pipe should be secured to the cable
hole at the cabinet bottom using sheet metal.
● If cables at the cabinet bottom need to be routed through a pipe along a
metal cable trough, the pipe should not be routed into the cabinet base. The
cable trough should be sealed and routed through the cable hole at the
cabinet bottom.
● Arrange the cables in order in the routing direction, and install cable clips.

Special Cable Routing Requirements


Power Cable Routing Requirements

● The positions for routing power cables should be in accordance with the
design drawing.

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Installation Guide 2 Installation Preparations

● If the cable length is insufficient, use another power cable of sufficient length.
No joint or weld is allowed on a power cable.
● Cables must be routed by only qualified and trained personnel after all
preparations are made.
● Optical cables must be straightly routed and not twisted or winded.
Ground Cable Routing Requirements
● Ground cables in a base station should be connected to the same ground bar.
● Ground cables must not be routed in from the overhead. They must be routed
underground or indoors.
● Both ends of the external conductor of a coaxial cable and the shield layer of
a shielded cable should have good electrical contact with the metal shell of
the device they connect to.
● Ground cables and signal cables should be bound separately with a proper
distance in between to avoid interference.
● Switches or fuses must not be installed on ground cables.
● No devices can be used as a part of ground cables.
● All conductive metal components inside the enclosure should properly
connect to protection ground terminals.

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Installation Guide 3 Installing a Fixing Pole

3 Installing a Fixing Pole

Different fixing poles are installed in different ways. For details about the
installation methods, see the related documents available at https://
support.huawei.com.

Table 3-1 Reference for installing a fixing pole


Model Reference Document

12 m simple pole and 18 m guyed pole RuralStar V100R002C00 Solution


Overview and Installation Guide
RuralStar Pro pole PV Module Support Quick Guide
(RuralStar Pro Pole)

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Installation Guide 4 Installing a Cabinet

4 Installing a Cabinet

Table 4-1 Configurations


Scenario Cabinet Fixing Pole

Lead-acid battery ICC30-N1+ESC300-N1 RuralStar Pro pole


scenario

Lithium battery ICC30-N1+ESC330-D6 RuralStar Pro pole


scenario
ICC30-N1 RuralStar Pro pole

ICC30-N1+ESC30-N1 12 m simple pole or 18


m guyed pole
NOTE
It is recommended that
the ESC30-N1 be installed
above the ICC30-N1.

Lithium battery + ICC30-N1+ESC330-N2 RuralStar Pro pole


Lead-acid battery
scenario

4.1 Installing the ICC30-N1


NOTE

It is recommended that the ICC30-N1 be installed at a height less than or equal to 1.8 m.

4.1.1 Installing the ICC30-N1 (RuralStar Pro Pole)


For details, see the PV Module Support Quick Guide (RuralStar Pro pole).

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Installation Guide 4 Installing a Cabinet

4.1.2 Installing the ICC30-N1 (12 m Simple Pole/18 m Guyed


Pole)

CAUTION

● Before installing the battery cabinet, route the cables into the pole based on
the site plan.
● At least three people need to work together during installation.
● Wear gloves during installation.
● Do not install the device with power on. Keep the vertical deviation angle of a
cabinet less than or equal to 10°, and ensure that the paint on the cabinet
surface is intact. If the paint peels off, repaint it immediately to prevent
corrosion.

Procedure
Step 1 Install the cable box onto the cabinet base.

Figure 4-1 Installing the cable box

Step 2 Determine the installation position for the cabinet base.


NOTE

Align the slot of the cable box with the protruding position of the cable hole on the pole.

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Installation Guide 4 Installing a Cabinet

Figure 4-2 Determining the installation position

Step 3 Install the cabinet base.


NOTE

During the installation, ensure that part A of the four screws is of the same length (or keep
the error to be less than 5 mm).

Figure 4-3 Installing the cabinet base

Step 4 Assembly the pole mounting kit.

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Installation Guide 4 Installing a Cabinet

Figure 4-4 Assembling the pole mounting kit

(1) Corresponding holes

Step 5 Install the pole mounting kit onto the cabinet.

Figure 4-5 Installing the pole mounting kit

Step 6 Secure the cabinet.

CAUTION

Ensure that the pole mounting kit on the upper side of the cabinet is in stable
contact with the pole.

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Installation Guide 4 Installing a Cabinet

Figure 4-6 Securing the cabinet

Step 7 Install the pole mounting kit.

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Installation Guide 4 Installing a Cabinet

Figure 4-7 Installing the pole mounting kit

(1) Pole diameter at the installation position (2) Screw rod

Table 4-2 Dimensions of screw rods

Pole Diameter at the Installation Screw Rod Length (mm)


Position (mm)

105–140 150

140–175 190

175–210 230

----End

4.2 Installing a Battery Cabinet

4.2.1 Installing the ESC300-N1


For details about how to install the ESC300-N1 battery cabinet, see ESC300-N1
Battery Cabinet Quick Installation Guide at https://support.huawei.com.

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Installation Guide 4 Installing a Cabinet

4.2.2 Installing the ESC330-N2


NOTE

● The ESC330-N2 can be installed alone or side by side based on actual situations.
● The installation environment is clean and dry.
● The concrete ground on which a cabinet is to be installed is leveled.

Procedure
Step 1 Turn over the packing box cover to show the marking-off template.
Step 2 Drill holes in the four dots on the position of mounting holes on the marking-off
template.
Step 3 Mark cabinet mounting holes based on the marking-off template.

Figure 4-8 Marking cabinet mounting holes

Step 4 Remove the cabinet pallet.

Figure 4-9 Removing the cabinet pallet

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Installation Guide 4 Installing a Cabinet

Step 5 Drill holes and install expansion sleeves.


1. Drill a 52 mm to 60 mm deep hole in the concrete floor using a hammer drill.
2. Partially tighten an expansion bolt, place it vertically into the hole, and use a
rubber mallet to pound it until the expansion sleeve completely enters the
hole.
3. Partially tighten the expansion bolt.
4. Remove the bolt, flat washer, and spring washer.

Figure 4-10 Drilling a hole and installing an expansion sleeve

(1) M12 bolt (2) Spring washer (3) Flat washer

(4) Expansion sleeve (5) Expansion nut (6) Concrete ground

Step 6 Hoist the cabinet.


1. Bind the cabinet using lifting ropes and then hoist the cabinet to the target
position.
NOTE

– To avoid scraping the cabinet coating, do not use metal lifting ropes such as steel
ropes.
– To avoid friction between the lifting ropes and the cabinet during hoisting, place
protective materials (such as paper and foamed plastics) where the ropes contact
the cabinet.

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Installation Guide 4 Installing a Cabinet

Figure 4-11 Hoisting the cabinet

2. Remove the lifting ropes.


Step 7 Secure the cabinet.

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Installation Guide 4 Installing a Cabinet

Figure 4-12 Securing a cabinet

----End

Installing a ground cable


Step 1 Prepare a cable of suitable length and install OT terminals on both ends of the
cable.
Step 2 Route the ground cable and connect it to the ground bar.

NOTICE

Ensure that the ground cable is installed securely. Inappropriate grounding may
cause device damage and personal injury.

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Installation Guide 4 Installing a Cabinet

Figure 4-13 Installing a ground cable for the battery cabinet (installed alone)

(1) Site ground bar

Figure 4-14 Installing a ground cable for the battery cabinet (installed side by
side)

(1) Site ground bar

----End

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Installation Guide 4 Installing a Cabinet

4.2.3 Installing the ESC330-D6


Prerequisites
● The installation environment is clean and dry.
● The concrete ground on which a cabinet is to be installed is leveled.

Procedure
Step 1 Turn over the packing box cover to show the marking-off template.
Step 2 Drill holes in the four dots on the position of mounting holes on the marking-off
template.
Step 3 Mark cabinet mounting holes based on the marking-off template.

Figure 4-15 Marking cabinet mounting holes

Step 4 Remove the cabinet pallet and flat washers.

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Installation Guide 4 Installing a Cabinet

Figure 4-16 Removing the flat washers

Step 5 Replace the flat washers on the expansion bolts with the removed flat washers.

Figure 4-17 Replacing a flat washer

Step 6 Drill a hole into the concrete ground using a hammer drill. The hole depth should
range from 50 mm to 55 mm.
Step 7 Partially tighten an expansion bolt, place it vertically into the hole, and use a
rubber mallet to pound it until the expansion sleeve completely enters the hole.
Step 8 Partially tighten the expansion bolt.
Step 9 Remove the bolt, flat washer, and spring washer.

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Installation Guide 4 Installing a Cabinet

Figure 4-18 Drilling holes and installing expansion sleeves

(1) M12 bolt (2) Spring washer (3) Flat washer

(4) Expansion sleeve (5) Expansion nut (6) Concrete ground

Step 10 Hoisting a cabinet


1. Bind the cabinet using lifting ropes and then hoist the cabinet to the target
position.
NOTE

– To avoid scraping the cabinet coating, do not use metal lifting ropes such as steel
ropes.
– To avoid friction between the lifting ropes and the cabinet during hoisting, place
protective materials (such as paper and foamed plastics) where the ropes contact
the cabinet.

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Installation Guide 4 Installing a Cabinet

Figure 4-19 Hoisting the cabinet

2. Remove the lifting ropes.


Step 11 Secure the cabinet.

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Installation Guide 4 Installing a Cabinet

Figure 4-20 Securing a cabinet

(1) Leveling spacer

----End

Installing a ground cable


Step 1 Prepare a cable of suitable length and install OT terminals on both ends of the
cable.
Step 2 Route the ground cable and connect it to the ground bar.

NOTICE

Ensure that the ground cable is installed securely. Inappropriate grounding may
cause device damage and personal injury.

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Installation Guide 4 Installing a Cabinet

Figure 4-21 Installing a ground cable for the battery cabinet

(1) Site ground bar

----End

4.2.4 Installing the ESC30-N1


The procedure for installing an ESC30-N1 is similar to that for installing an ICC30-
N1. For details, see 4.1.1 Installing the ICC30-N1 (RuralStar Pro Pole).

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PowerCube 1000 (RuralStar Pro Solar Power Supply
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Installation Guide 5 Installing the SJB-0601A

5 Installing the SJB-0601A

Installing the Metal Base


The metal base can be secured by screws, rivets, or clamps.

Figure 5-1 Metal base

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Installation Guide 5 Installing the SJB-0601A

Table 5-1 Installing the metal base


Installation Procedure
Mode

Screw 1. Mark mounting holes in an appropriate area on the wall.

2. Drill holes and install expansion anchor bolts.


NOTE
1. Drill a hole into the wall using a hammer drill.
2. Slightly tighten the expansion anchor bolt and vertically insert it into the hole. Pound
the expansion anchor bolt using a rubber mallet until the expansion sleeve is fully
inserted into the hole.
3. Partially tighten the nut clockwise until the expansion anchor bolt and expansion
sleeve stick to the wall.
4. Loosen the nut counterclockwise and remove the spring washer and flat washer.

(1) Expansion anchor bolt (2) M6 nut (3) Spring washer (4) Flat washer
(5) Expansion sleeve (6) Wall (7) Rubber mallet (8) Socket wrench
3. Install the base.

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Installation Guide 5 Installing the SJB-0601A

Installation Procedure
Mode

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Installation Guide 5 Installing the SJB-0601A

Installation Procedure
Mode

Rivet 1. Mark mounting holes in an appropriate area on the wall.

2. Drill holes at the marked positions.

3. Secure the base.

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Installation Guide 5 Installing the SJB-0601A

Installation Procedure
Mode

Clamp Secure the base in an appropriate area on the pole.


NOTE
Clamps can be
installed on a
pole with a
diameter of
48–114 mm.

Installing the Device

Figure 5-2 Wall mounting the device

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PowerCube 1000 (RuralStar Pro Solar Power Supply
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Installation Guide 5 Installing the SJB-0601A

Figure 5-3 Pole mounting the device

Installing a Ground Cable for the SJB

Figure 5-4 Installing a ground cable

(1) Ground screw

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PowerCube 1000 (RuralStar Pro Solar Power Supply
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Installation Guide 6 Installing PV Modules

6 Installing PV Modules

6.1 Installing a PV Module Support


Different PV module supports are installed in different ways. For details about the
installation methods, see the related documents available at https://
support.huawei.com.

Table 6-1 Reference for installing PV module supports

Fixing Pole Type Reference Document

12 m simple pole and 18 m guyed pole RuralStar V100R002C00 Solution


Overview and Installation Guide
RuralStar Pro pole PV Module Support Quick Guide
(RuralStar Pro pole)

6.2 Installing an iPV

NOTICE

● A maximum of two iPV modules can be connected in series. If the number of


iPV modules is a multiple of 2, every two iPV modules are connected in series
to form a route. If the number of iPV modules is not a multiple of 2, the
remaining one iPV module stands as a route.
● When installing iPV modules, ensure that the PV adapter at the rear of the iPV
modules face the same direction.

Installing iPV on a 12 m Simple Pole and 18 m Guyed Pole


Step 1 Install the iPV in the corresponding position on the PV module support.

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Installation Guide 6 Installing PV Modules

Figure 6-1 Installing the iPV to the installation position

Step 2 Align the iPV with the mounting holes on the support.

Figure 6-2 Aligning the iPV with the mounting holes

Step 3 Insert the bolts into the mounting holes on the PV module support from bottom
to top, and tighten the bolts.

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Installation Guide 6 Installing PV Modules

Figure 6-3 Installing bolts

Step 4 Repeat Steps Step 1 to Step 3 to install other iPV modules from left to right.

Figure 6-4 Installation of six iPV modules

----End

Installing an iPV onto an RuralStar Pro pole


For details, see the PV Module Support Quick Guide (RuralStar Pro Pole).

6.3 Installing PV Adapter Cables


● A PV power system consists of multiple iPV modules that form a PV array.
Each iPV module is configured with one PV adapter. This section uses the
cable connection of 10 or 20 iPV modules as an example.
● A maximum of two iPV modules can be connected in series. If the number of
iPV modules is a multiple of 2, every two iPV modules are connected in series
to form a route. If the number of iPV modules is not a multiple of 2, the
remaining one iPV module stands as a route.
● The ICC30-N1 busbar can connect to a maximum of 10 iPV modules. If more
than 10 iPV modules are configured, connect the extra iPV modules to the
SJB-0601A.
● If you need to remove the PV connector when installing PV adapter cables,
see B Removing a PV Connector.

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Installation Guide 6 Installing PV Modules

6.3.1 Installing Cables for an iPV String

DANGER

After installing cables for an iPV string, insulate the power cable ports if the cables
are not connected to the ICC30-N1 busbar.

Figure 6-5 Installing power cables for an iPV string (two iPV modules)

(1) ICC30-N1 busbar

6.3.2 Installing Cables for an iPV Array

NOTICE

● If a site is configured with 10 iPV modules, connect the iPV power cables to the
ICC30-N1 busbar.
● If a site is configured with 20 iPV modules, configure an SJB-0601A and
connect the other 10 iPV modules to it.

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Installation Guide 6 Installing PV Modules

Figure 6-6 Installing cables for an iPV array (connect the iPV power cables to the ICC30-N1 busbar)

(1) ICC30-N1 busbar

Figure 6-7 Installing cables for an iPV array (connecting the iPV power cables to the SJB)

(1) SJB-0601A

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Installation Guide 7 Installing a Protocol Converter Unit PCU-01A

7 Installing a Protocol Converter Unit


PCU-01A

Context

NOTICE

● Do not put your hands into the slot of the protocol conversion unit to prevent
electric shocks.
● When a protocol conversion unit is running, high temperature is generated
around the air exhaust vent at the rear. Do not touch the vent or cover the vent
with cables or other objects.
● A maximum of two PCUs can be installed. Configure the PCU according to the
actual situation. If the number of iPV modules is less than or equal to 10,
configure only one PCU-01A. If more than 10 PV modules are configured, two
PCU-01As are required.

Figure 7-1 Installation position of the PCU

Procedure
Step 1 Install a PCU-01A.
1. Push the locking latch leftwards.
2. Draw the handle downwards.
3. Gently push the PCU into its slot along the guide rails.
4. Push the handle upwards.
5. Push the locking latch rightwards to secure the handle.

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Installation Guide 7 Installing a Protocol Converter Unit PCU-01A

Figure 7-2 Installing a PCU-01A

Step 2 Installing PCU Cables.

Figure 7-3 Installing PCU cables (1 PCU)

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Installation Guide 7 Installing a Protocol Converter Unit PCU-01A

Figure 7-4 Installing PCU cables (2 PCUs)

(1) SJB-0601A

----End

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Installation Guide 8 Installing Battery Circuit Breakers

8 Installing Battery Circuit Breakers

NOTE

Install battery circuit breakers based on site requirements. A maximum of two battery
circuit breakers can be installed.

Procedure
Step 1 Install battery circuit breakers.

Figure 8-1 Installing battery circuit breakers

----End

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Installation Guide 9 Installing Batteries and Cables

9 Installing Batteries and Cables

Prerequisites
Battery circuit breakers are off before installing batteries.

DANGER

● Smoking and sources of ignition are prohibited near batteries.


● Use tools with insulated handles and wear insulation gloves. Remove
conductive objects such as watches and bracelets. Prevent metal tools or
accessories from accidentally touching battery electrodes, which may cause
battery burning or personal injury.
● Do not use metal to simultaneously contact a battery terminal and a ground
object (such as the battery compartment). Otherwise, a short circuit may occur,
which can produce sparks or cause an explosion.
● Ensure that battery acid does not come into contact with the eyes. If battery
acid gets in the eyes, rinse the eyes with cold water for at least 15 minutes and
then seek medical advice immediately. If battery acid comes into contact with
skin or clothing, immediately wash the affected area with soap and water.

CAUTION

● Handle batteries in accordance with local regulations. Handle batteries with


care to avoid damage.
● During battery installation, never reversely connect positive and negative
battery terminals. Connect the negative battery cable first, and then the
positive battery cable.
● Before connecting a battery cable, remove the protective lids or covers from
battery terminals, and reinstall them after connecting the cable.
● Secure battery cables to the torque specified in this section. Loose battery bolt
connections will cause batteries to be burnt.

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Installation Guide 9 Installing Batteries and Cables

NOTICE

● Before installing the battery, ensure that the cabinet anchor bolts are tightened.
● Install batteries at the lower layer and then the upper layer.

9.1 Lithium Battery and Lead-Acid Battery (ESC330-N2)


The ESC330-N2s can be installed side by side. This section uses the installation of
a single ESC330-N2 as an example.

The ESC330-N2 can house the ESM-48100B1, ESM-48100B3, and ESM-48150B1.

The ESM-48100B1, ESM-48100B3 and ESM-48150B1 are installed in the same


way. This section uses the ESM48100-B1 as an example.

Figure 9-1 Battery layout (in one cabinet)

Installing the ESM and Cables


This section describes the installation of one ESM.

Step 1 Put the ESM on the guide rails and push it into the cabinet.

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Figure 9-2 Installing the ESM

Step 2 Tighten the screws from the bottom up to secure the ESM to the support.

Figure 9-3 Installing an ESM

Step 3 Install the ESM ground cable.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-4 Installing the ESM ground cable

(1) Ground bar

Step 4 Install power cables between the ESM and busbars.

NOTICE

Install the negative power cables and then the positive ones for batteries.

Figure 9-5 Installing power cables

Step 5 Install the ESM communications cables.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-6 Installing the ESM communications cables (in one cabinet)

(1) Terminal resistor (2) ICC30-N1 subrack

Figure 9-7 Installing the ESM communications cables (in combined cabinets)

(1) Terminal resistor (2) ICC30-N1 subrack

NOTE

For details about how to install communications cables for multiple ESMs, see Figure 9-27.

----End

Installing FCBs and Cables


Step 1 Remove the battery baffle plates from the battery cabinet.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-8 Removing battery baffle plates

Step 2 Install batteries and attach SN labels from right to left and from the bottom up by
referring to Figure 9-1.
Step 3 Install battery cables.

NOTICE

When installing battery cables, connect the negative cable before connecting the
positive cable.

1. Install copper bar protective covers on both ends of a copper bar, and then
install the copper bar between adjacent batteries. Put a flat washer, spring
washer, and bolt into the copper bar hole in sequence, tighten the bolt, and
install the protective cover.
2. Take off the negative battery cable from the left side of the battery cabinet,
install a flexible connection bar sleeve, and connect the cable to the negative
battery wiring terminal. Put a flat washer, spring washer, and bolt into the
copper bar hole in sequence and tighten the bolt.
3. Take off the positive battery cable from the right side of the battery cabinet,
install a flexible connection bar sleeve, and connect the cable to the positive
battery wiring terminal. Put a flat washer, spring washer, and bolt into the
copper bar hole in sequence and tighten the bolt.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-9 Installing battery cables

Step 4 Install air conduits and stopples.

Figure 9-10 Installing air conduits and stopples (for one battery string)

(1) Air conduit (2) Stopple

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Installation Guide 9 Installing Batteries and Cables

Figure 9-11 Installing air conduits and stopples (for multiple battery strings)

NOTE

Route the air conduit 20 mm to 40 mm out of the cabinet through a bottom cable hole, as
shown in the following figure.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-12 Routing an air conduit out of the cabinet through a cable hole at the
bottom

(1) Air conduit

Step 5 Install the power cable between the FCBs and the busbar.

Figure 9-13 Installing power cables between the FCBs and busbars

Step 6 Reinstall the protective covers for the busbars.

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Installation Guide 9 Installing Batteries and Cables

Step 7 Reinstall the battery baffle plates and tighten the antitheft bolts.

Figure 9-14 Tightening antitheft bolts

----End

9.2 Lithium Battery

9.2.1 Lithium Battery (ICC30-N1)


The ICC30-N1 can house the ESM-48100B1, ESM-48100B3, and ESM-48150B1.
The ESM-48100B1, ESM-48100B3 and ESM-48150B1 are installed in the same
way. This section uses the ESM48100-B1 as an example.

NOTICE

Do not connect the NEG-/PV-busbar and RTN+/PV+ busbar to both lithium


batteries and iPV modules. Connect the power cables of lithium batteries to
battery circuit breakers.

Procedure
Step 1 Install an ESM.

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Figure 9-15 Installing an ESM

Step 2 Install a ground cable.

Figure 9-16 Installing a ground cable

(1) Ground bar

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Step 3 Install ESM power cables.

Figure 9-17 Installing ESM power cables

Step 4 Install a communications cable for the ESM.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-18 Installing a communications cable

(1) Terminal resistor

Step 5 (Optional) Install a sun shield for the battery cabinet.

Figure 9-19 Installing a sun shield

----End

9.2.2 Lithium Battery (ESC330-D6)


The ESC330-D6 can house the ESM-48100B1, ESM-48100B3, and ESM-48150B1.

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Installation Guide 9 Installing Batteries and Cables

The ESM-48100B1, ESM-48100B3 and ESM-48150B1 are installed in the same


way. This section uses the ESM48100-B1 as an example.

Figure 9-20 Battery layout

Installing the ESM and Cables


Step 1 Put the ESM on the guide rails and push it into the cabinet.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-21 Installing the ESM

Step 2 Tighten the screws from the bottom up to secure the ESM to the support.

Figure 9-22 Installing an ESM

NOTICE

● Before pushing the ESM into the cabinet, reset the handles on both sides of the
battery to prevent the support bars from being stuck.
● When installing the second layer of ESM-48100B1, directly push it into the
cabinet.

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Step 3 Install a ground cable for the ESM.

Figure 9-23 Installing a ground cable for the ESM

(1) Cabinet ground bar

Step 4 Remove the insulation covers from the busbars in the battery cabinet.
Step 5 Install ESM power cables.

NOTICE

Install the negative power cables and then the positive ones for ESMs.

The following figure shows the scenario where ESMs are fully configured in a
battery cabinet.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-24 Installing power cables

Step 6 Reinstall the protective cover for the ESM post.


Step 7 Reinstall the insulation covers to the busbars in the battery cabinet.
Step 8 Install TCUC power cables for the battery cabinet.
NOTE

Power cables from the TCUC to the copper bars in the battery cabinet have been
preinstalled.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-25 Installing TCUC power cables

(1) ICC30-N1 subrack (2) Power transfer box for the (3) TCUC in the ESC330-D6
TCUC in the ESC330-D6

Step 9 Install TCUC communications cables for the battery cabinet.

Figure 9-26 Installing TCUC communications cables

(1) ICC30-N1 subrack (2) TCUC in the ESC330-D6

Step 10 Install ESM communications cables.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-27 Installing ESM communications cables

(1) Terminal resistor (2) ICC30-N1 subrack

----End

9.2.3 Lithium Battery (ESC30-N1)


The ESC30-N1 can house the ESM-48100B1, ESM-48100B3, and ESM-48150B1.
The ESM-48100B1, ESM-48100B3 and ESM-48150B1 are installed in the same
way. This section uses the ESM48100-B1 as an example.

Procedure
Step 1 Open the door of the cable box.

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Figure 9-28 Opening the door of the cable box

Step 2 Install ESMs.

Figure 9-29 Installing ESMs

Step 3 Laying out cables between the battery cabinet and ICC30-N1. Route the ground
cable, battery cables and communications cable.

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Figure 9-30 Laying out cables

Step 4 Install ground cables for the ESMs and battery cabinet.

Figure 9-31 Installing ground cables

(1) Ground bar

Step 5 Install ESM power cables.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-32 Installing ESM power cables

Step 6 Install ESM communications cables.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-33 Installing ESM communications cables

(1) Terminal resistor (2) ICC30-N1 subrack

Step 7 Close the battery cabinet base.

Figure 9-34 Closing the battery cabinet base

Step 8 Secure the door of the battery cabinet base.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-35 Securing the door of the battery cabinet base

Step 9 Close the door of the cable box.

Figure 9-36 Closing the door of the cable box

Step 10 (Optional) Install a sun shield for the battery cabinet.

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Installation Guide 9 Installing Batteries and Cables

Figure 9-37 Installing a sun shield

----End

9.3 Lead-Acid Battery (ESC300-N1)


For details about how to install the lead-acid battery and cables, see ESC300-N1
Battery Cabinet Quick Installation Guide at https://support.huawei.com.

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Installation Guide 10 Installing Cables

10 Installing Cables

NOTE

If cables are exposed outside the equipment, fit the cables with a PVC corrugated pipe, and
seal and secure the PVC corrugated pipe at the cable hole.

10.1 Installing In-Band Networking Cables

10.1.1 Installing In-Band Networking Cables (BBU)


Prerequisites
The SMU connects to the baseband unit (BBU) of the base transceiver station
(BTS) for in-band communication. The BTS is required to be later than GBSS12.0
and support in-band networking.

Procedure
Step 1 Install a communications cable.
1. Connect one end of a cable to the RS485/RS232 port on the SMU.
2. Connect the other end to the MON1 or MON0 port on the BBU.

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Installation Guide 10 Installing Cables

Figure 10-1 Installing a communications cable

(1) RS232/RS485 port on the SMU (2) MON1 port on the BBU

----End

10.1.2 Installing In-Band Networking Cables (RRU)


Procedure
Step 1 Install MEB cables.
1. Connect the MEB input power cable to the ICC30-N1 subrack.
2. Connect the MEB output power cable to the RRU.
3. Connect the MEB communications cable to the SMU.

Figure 10-2 Installing the cables

(1) ICC30-N1 subrack (2) MEB

----End

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Installation Guide 10 Installing Cables

10.2 Installing the Signal Cable for the Door Status


Sensor
Hybrid Scenario (ESC330-N2)
Step 1 Install the door status sensor.
1. The door status sensor is preinstalled on the battery cabinet. Locate the door
status sensor cable reserved in the battery cabinet and cut off the cable tie.
2. Bind the door status sensor cable along the cable bridge inside the battery
cabinet and route the cable out of the cabinet.
Step 2 Route the cable to the ICC30-N1, and then fit the exposed cable with a PVC
corrugated pipe.
Step 3 Connect the other end of the cable to the GATE port on the UIM.
NOTE

During cabling, do not expose a core wire without the sheath to the outside of the ICC30-
N1. Bind the excess wires in the ICC30-N1.

Figure 10-3 Installing the door status sensor cable for the battery cabinet (one
battery cabinet)

(1) Door status sensor for the (2) Door status sensor for the (3) ICC30-N1 subrack
battery cabinet cabinet ICC30-N1

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Figure 10-4 Installing the door status sensor cable for the battery cabinet
(combined battery cabinets)

(1) Door status sensor for the (2) Door status sensor for the (3) ICC30-N1 subrack
cabinet ICC30-N1 battery cabinet

Step 4 Seal and secure the PVC corrugated pipe at the cable hole.

----End

Lithium Battery Scenario (ESC330-D6)


Refer to the installation of the door status sensor cable for a single battery cabinet
in 10.2 Installing the Signal Cable for the Door Status Sensor.

Lithium Battery Scenario (ESC30-N1)


Refer to the installation of the door status sensor cable for a single battery cabinet
in 10.2 Installing the Signal Cable for the Door Status Sensor.

10.3 Installing the Signal Cable for a Battery


Temperature Sensor
Hybrid Scenario (ESC330-N2)
Step 1 Install the battery temperature sensor.
1. Bind the battery temperature sensor to a beam in the battery cabinet using a
cable tie.
2. Bind the battery temperature sensor cable along the cable bridge inside the
battery cabinet and route the cable out of the cabinet.

Step 2 Route the cable to the ICC30-N1, and then fit the exposed cable with a PVC
corrugated pipe.

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Step 3 Connect the other end of the battery temperature sensor cable to the BTEMP port
on the UIM.
NOTE

● Ensure that the detection probe of the battery temperature sensor is not in contact with
a metal surface.
● During cabling, do not expose a core wire without the sheath to the outside of the
ICC30-N1. Bind the excess wires in the ICC30-N1.

Figure 10-5 Installing a battery temperature sensor

(1) ICC30-N1 subrack

Step 4 Seal and secure the PVC corrugated pipe at the cable hole.

----End

Lead-Acid Battery (ESC300-N1)


For details about how to install the battery temperature sensor, see ESC300-N1
Battery Cabinet Quick Installation Guide at https://support.huawei.com.

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Installation Guide 10 Installing Cables

10.4 Installing Cables Between the Battery Busbars and


ICC30-N1
Hybrid Scenario (ESC330-N2)
Step 1 Connect the ESM busbars to the battery circuit breaker on the ICC30-N1 using
power cables.
Step 2 Connect the FCB busbars to the battery circuit breaker on the ICC30-N1 using
power cables.

Figure 10-6 Connecting cables from the battery busbars to the ICC30-N1 (single
cabinet)

(1) ICC30-N1 subrack

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Figure 10-7 Connecting cables from the battery busbars to the ICC30-N1
(combined cabinets)

(1) Battery cabinet 1 (2) Battery cabinet 2 (3) ICC30-N1 subrack

----End

Lithium Battery Scenario (ESC330-D6)


Step 1 Connect the ESM busbars to the battery circuit breaker on the ICC30-N1 using
power cables.

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Installation Guide 10 Installing Cables

Figure 10-8 Connecting cables from the battery busbars to the ICC30-N1

(1) Battery cabinet (2) ICC30-N1 subrack

----End

Lithium Battery Scenario (ESC30-N1)


Step 1 Connect the ESM busbars to the battery circuit breaker on the ICC30-N1 using
power cables.

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Installation Guide 10 Installing Cables

Figure 10-9 Connecting cables from the battery busbars to the ICC30-N1

(1) ICC30-N1 subrack

----End

Lead-Acid Battery (ESC300-N1)


Step 1 Connect the FCB busbars to the battery circuit breaker on the ICC30-N1 using
power cables.
NOTE

The following figure uses one lead-acid battery cabinet as an example. If multiple lead-acid
battery cabinets are configured, the cable connections are similar, and all the cables are
connected to the battery circuit breakers in the ICC30-N1.

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Installation Guide 10 Installing Cables

Figure 10-10 Connecting cables from the battery busbars to the ICC30-N1

(1) ICC30-N1 subrack

----End

10.5 Installing DC Output Power Cables

DANGER

Switch off all load circuit breakers before installing the power cables.

Procedure
Step 1 Use cables (cross-sectional area: 2.5–6 mm2) and cord end terminals to prepare
DC output power cables.

Table 10-1 Preparing cables

Cross- Recommended Cord End Terminal Recommended Bare Wire Specifications


Sectional Specifications
Area

2.5 mm2 Pre-insulated and with an insertion 16 mm2


depth of 18 mm

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Installation Guide 10 Installing Cables

Cross- Recommended Cord End Terminal Recommended Bare Wire Specifications


Sectional Specifications
Area

6 mm2 Pre-insulated and with an insertion NOTICE


depth of 18 mm Cord end terminals are recommended. When bare
wires are used, you are advised to add heat
shrink tubing to ensure that the wire ends are not
split.

Figure 10-11 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Step 2 Install DC output power cables.


1. Insert a flat-head screwdriver (2 mm wide) into the wiring holes on the DC
output circuit breaker.
2. Connect the DC output power cables to the corresponding wiring holes on the
DC output circuit breaker.
3. Remove the flat-head screwdriver.

Figure 10-12 Installing DC output power cables

(1) DC load

----End

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Installation Guide 10 Installing Cables

10.6 Installing iPV DC Input Power Cables


Procedure
Step 1 Switch off the upstream circuit breaker for the PV busbar.
Step 2 Connect the iPV power cables to the PV+ and PV– ports on the ICC30-N1 based on
the signs.
NOTE

● The system is configured with extension PV cables. (The cable length depends on the
actual configuration.) If the cable delivered with the PV adapter is not long enough, use
an extension cable to connect it to the ICC30-N1 busbar.
● If the number of PV modules is a multiple of 2, every two PV modules are connected in
series to form a route and connect to the ICC30-N1.
● If the number of PV modules is not a multiple of 2, the remaining one PV module is
connected to the ICC30-N1 as a route.

Figure 10-13 Installing PV DC input power cables

----End

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Installation Guide 11 Verifying the Installation

11 Verifying the Installation

After installing the cabinet and all equipment, check that the installation items,
installation environment, and cable connections are correct.

Cabinet Installation Check

Table 11-1 Cabinet installation checklist


No. Check Item Check Result

1 The cabinet is placed in strict accordance with the □ Passed □ Failed


design drawing.

2 The base is secured. □ Passed □ Failed

3 All bolts, especially the bolts used for electrical □ Passed □ Failed
connections, are secured. Flat washers and spring
washers are all installed in correct sequence.

4 The cabinet is clean and free of dust or dirt. □ Passed □ Failed

5 All labels are correct, clearly legible, and complete. □ Passed □ Failed

Environment Check

Table 11-2 Environment checklist


No. Check Item Check Result

1 There is no unnecessary adhesive tape or cable tie □ Passed □ Failed


on cables.

2 There is no adhesive tape, cable tie, paper scrap, or □ Passed □ Failed


packing material around the cabinet.

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Electrical Connection Check

Table 11-3 Cabinet electrical connection checklist


No. Check Item Check Result

1 All the ground cables prepared onsite contain □ Passed □ Failed


copper core wires and have correct diameters. No
switches or fuses are installed on the cables and no
short circuit exists.

2 Ground cables and cables inside cabinets are □ Passed □ Failed


connected properly in accordance with the circuit
diagram of the power system, and screws are
secured. No short circuit exists on power input or
output.

3 Power cables and ground cables are not coiled and □ Passed □ Failed
excess parts are cut off.

4 Connectors for power cables and ground cables are □ Passed □ Failed
soldered or crimped securely.

5 Bare cables and terminal barrels are completely □ Passed □ Failed


wrapped with heat-shrink tubings.

6 Flat washers and spring washers are securely □ Passed □ Failed


installed for all OT terminals, and all OT terminals
are intact and properly connected.

Cable Installation Check

Table 11-4 Cable installation checklist


No. Check Item Check Result

1 All cable joints are secured properly, especially □ Passed □ Failed


signal cables and the cables to the bottom of the
cabinet.

2 Cables are bound neatly, and cable ties are secured □ Passed □ Failed
evenly and properly in the same direction.

3 Cables are not scratched. □ Passed □ Failed

4 Power cables, ground cables, and signal cables are □ Passed □ Failed
bound separately.

5 Cables are routed in a way convenient for □ Passed □ Failed


maintenance and future capacity expansion.

6 Unused ports are protected. □ Passed □ Failed

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12 Power-On Commissioning

12.1 Lithium Battery and Lead-Acid Battery

12.1.1 Connecting the Lead-Acid Battery Supply


Procedure
Step 1 Measure the voltage between battery strings. The value should range from –42 V
DC to –58 V DC.
Step 2 Switch the lead-acid battery circuit breaker to ON.
Step 3 Press the battery switch for 2s to 5s. When you hear a sound from the contactor,
power-on is complete.
Step 4 Measure the voltage of the load circuit breaker. The value should range from –42
V DC to –58 V DC.

----End

12.1.2 Connecting the PV Supply


Prerequisites
Perform PV power-on commissioning only when sun exposure is sufficient.

Procedure
Step 1 Check the connections of PV module power cables.
Step 2 Check that the PCU-01A input voltage ranges from 43.2 V DC to 58 V DC.
NOTE

● If the voltage is abnormal, check whether the PV input cable is correctly connected and
whether the iPV, PV adapter, and junction box are damaged.
● If the voltage is still abnormal after the fault is rectified, contact local Huawei technical
support.

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Step 3 Switch on the PCU-01A breaker.

Figure 12-1 Switching on the PCU-01A breaker

----End

12.1.3 Setting Parameters

LCD Procedure
Step 1 After the SMU is powered on for the first time and you access the LCD screen, set
parameters according to the following table.

Table 12-1 Parameter settings

Item Setting

Language English

Password 000001

Step 2 After the Setup Wizard Init screen is displayed, set parameters according to the
following table.

Table 12-2 Parameter settings

Item Setting

Time Zone Set this parameter to the local time zone.

Date and Time Set this parameter to the local date and time.

Battery Vendor AGISSON

Battery Model SCB-A, FCB-A, or FCB-B


NOTE
Set the battery model for lead-acid batteries. You do
not need to set this parameter for ESMs.

The SMU may restart. Yes

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Step 3 Set parameters according to the following table.

Table 12-3 Parameter settings


Item Setting

Language English

Password 000001

Battery 1 Connected No

Battery 2 Connected Yes


NOTE
Set the corresponding Battery N Connected to Yes
and the other parameters to No based on the circuit
breaker or fuse to which lead-acid batteries are
connected.

Single-String Cap. Rated capacity of each battery string


NOTE
Set the rated capacity for lead-acid batteries. You do
not need to set this parameter for lithium batteries.
A battery string includes a set of batteries controlled
by one circuit breaker or fuse.
● If battery routes 1 and 2 are respectively
connected to a battery string (a battery string
consists of four 12 V, 150 Ah batteries in series),
set Battery 1 Connected and Battery 2
Connected to Yes and that for other routes to
No, and set Single-String Cap. to 150 Ah.
● If battery route 1 is connected to two battery
strings (a battery string consists of four 12 V, 150
Ah batteries in series), set Battery 1 Connected
to Yes and that for other routes to No, and set
Single-String Cap. to 300 Ah.

Step 4 Set the hybrid use scenario parameter.

Table 12-4 Setting the hybrid use scenario parameter


Main Menu Second-Level Third-Level Fourth-Level Default Setting
Menu Menu Menu Value

Parameters Setup Basic Hybrid Scenario No Yes


Settings Parameter Parameters

Step 5 Set iMix Enable to Enable.

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Table 12-5 Setting the iMix Enable


Main Menu Second- Third-Level Fourth-Level Default Value Setting
Level Menu Menu Menu

Parameters DC Power DC Power iMix Enable Disable Enable


Settings

Step 6 Set ESM parameters

Table 12-6 Setting ESM parameters


Main Menu Second-Level Third-Level Fourth-Level Setting
Menu Menu Menu

Parameters Li Battery Basic Battery 1 Yes


Settings NOTE Parameters Connected NOTE
This parameter If the battery route is connected to
is displayed lithium batteries, set Battery n
only when Connected to Yes for this route and
Battery Model that for other routes to No.
is set to ESM-
A. Battery 2 No
Connected

Priority Enable, Disable


Charger

Discharger Auto, Constant Volt Dischg


Mode

Cycle Mode Li-Ion and Acid Cycle: Lithium


batteries and lead-acid batteries
switch between each other to
discharge based on the
configured discharge capacity.
NOTE
This parameter is displayed when
Discharger Mode is set to Constant
Volt Dischg. When Discharger
Mode is set to Auto, both lithium
batteries and lead-acid batteries
discharge.

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Main Menu Second-Level Third-Level Fourth-Level Setting


Menu Menu Menu

Li-Ion primary: Lithium batteries


discharge preferentially. When
lithium batteries discharge to the
configured depth of discharge
(DOD), lead-acid batteries
discharge.
NOTE
This parameter is displayed when
Discharger Mode is set to Constant
Volt Dischg. When Discharger
Mode is set to Auto, both lithium
batteries and lead-acid batteries
discharge.

Li-Ion standby: Lead-acid


batteries discharge preferentially.
When lead-acid batteries
discharge to the configured DOD,
lithium batteries discharge.

Step 7 Set lead-acid battery parameters.

Table 12-7 Setting lead-acid battery parameters

Main Menu Second- Third-Level Fourth-Level Setting


Level Menu Menu
Menu

Parameters Battery Other Battery Cable Set based on site requirements.


Settings Parameters Length NOTE
When each battery string is connected to
Batt Cable CS the RTN+ busbar using one cable, set
Area Battery Cable Length to half of the total
length of cables between both ends of a
battery string and the positive and
negative busbars, and set Batt Cable CS
Area to the cross-sectional area of the
cable.

Step 8 Set the battery installation time.

Table 12-8 Setting the battery installation time

Main Menu Second-Level Third-Level Fourth-Level Menu Setting


Menu Menu

Parameters Battery Other Battery Install Time Set based on actual


Settings Parameters conditions.

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Step 9 Set the dry contact alarm for the battery cabinet door status sensor.

Table 12-9 Setting the dry contact alarm parameters for the battery cabinet door status sensor

Main Menu Second- Third-Level Fourth- Fifth-Level Sixth-Level Setting


Level Menu Level Menu Menu
Menu Menu

Parameters Alarm Alarm Config Door Open Alarm Enable


Settings Parameters Sensor Alarm Enable

Step 10 Set the alarm condition for the door status sensor of the battery cabinet.

Table 12-10 Setting the alarm condition for the door status sensor of the battery cabinet

Main Menu Second- Third- Fourth- Fifth- Setting


Level Menu Level Level Menu Level
Menu Menu

Parameters Sensor Door Door Alarm Open Set based on actual


Settings Sensor# Cond conditions.

Step 11 Set a PV adapter string self-check.


NOTE

● Set the PV adapter parameter and upgrade the PV adapter when the sunlight is
sufficient during the day.
● PV adapter parameter setting and upgrade may fail at night or on raining days.
● When adding or replacing an iPV module, arrange a PV adapter string self-check.

Table 12-11 Setting a PV adapter string self-check

Main Menu Second-Level Third-Level Fourth-Level Menu Setting


Menu Menu

Running PV Adapter PV Adapter Adapter Check Yes


Control Group

Step 12 Set the communications parameters for in-band networking.

Table 12-12 Setting the communications parameters for in-band networking

Main Menu Second- Third-Level Fourth-Level Fifth-Level Setting


Level Menu Menu Menu Menu

Parameters Comm. Serial Port Northbound Port Mode Manual


Settings Parameters
Protocol Type M/S Protocol

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Main Menu Second- Third-Level Fourth-Level Fifth-Level Setting


Level Menu Menu Menu Menu

M/S Baud Rate - 9600


Protocol
Comm. - 3
Address

Set IP addresses and port numbers for the primary and backup NetEco servers on
the LCD.

Table 12-13 Setting NetEco parameters

Main Second- Third-Level Fourth- Default Setting


Menu Level Menu Menu Level Menu Value

Parameters Comm. Network NetEco 192.168.0.1 IP address of the


Settings Parameters Parameters Primary IP 0 primary NetEco server

NetEco 192.168.0.1 IP address of the backup


Backup IP 0 NetEco server

NetEco Port 31220 Port number of the


Number NetEco

----End

WebUI Procedure
Step 1 Log in to the WebUI (SMU02C).
1. Refer to the following table and record the SMU IP address, subnet mask, and
default gateway information displayed on the LCD of the SMU.
NOTE

A password is required for accessing the Comm. Parameters menu. The preset
password is 000001.

Table 12-14 Viewing the SMU IP address

Main Menu Second-Level Menu Third-Level Menu Initial Value

Comm. Parameters Network Parameters IP Address 192.168.0.10

Subnet Mask 255.255.255.0

Default Gateway 192.168.0.1

2. Remove the cable connected to the FE port on the SMU. Use a network cable
to connect the network port on the PC to the FE port on the SMU.

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3. Set the PC IP address in the same network segment as the SMU IP address.
For example, if the SMU has an IP address of 192.168.0.10, a subnet mask of
255.255.255.0, and a default gateway of 192.168.0.1, set the IP address to
192.168.0.11, subnet mask to 255.255.255.0, and default gateway to
192.168.0.1 on the PC.
4. Enter https://SMU IP address (for example, https://192.168.0.10) in the
browser address box on the PC, and then press Enter. The login page is
displayed.

Figure 12-2 WebUI login page

5. On the login page, enter the preset username admin and preset password
Changeme, set the language, and click Log In.
NOTE

After setting the parameters, reinsert the cable removed in Step 1.2 into the FE port
on the SMU.

Step 2 Set parameters on the WebUI (SMU02C).


1. Select a display language. The SMU02C supports English, Chinese, French,
Spanish, Portuguese, Russian, Italian, German, Turkish, and Japanese.

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Figure 12-3 Selecting a display language

2. Set the date and time. Path: System Settings > System Time

Figure 12-4 Setting local time zone, local date and local time

3. Set the hybrid use scenario parameter. Path: System Settings > Setup
Parameter > Basic Parameters

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Figure 12-5 Setting the hybrid use scenario parameter

4. Set setup parameters. Path: System Settings > Setup Parameter > Basic
Parameters

Figure 12-6 Setting battery vendor and battery model

5. Set battery parameters. Path: Monitoring > DC Power > Battery Group >
Running Parameter > Basic Parameters
NOTE

Set the corresponding Battery N Connected to Yes and the other parameters to No
based on the circuit breaker or fuse to which lead-acid batteries are connected.

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Figure 12-7 Setting battery parameters

6. Set lead-acid battery parameters. Path: Monitoring > DC Power > Battery
Group > Running Parameter > Other Parameters

Figure 12-8 Setting lead-acid battery parameters

NOTE

Set based on actual conditions.


7. Set the ESM connection mode. Path: Monitoring > DC Power > Lithium
Battery Group > Running Parameter > Basic Parameters
NOTE

If the battery route is connected to lithium batteries, set Battery n Connected to Yes
for this route and that for other routes to No.

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Figure 12-9 Setting the ESM connection mode

8. Enable the dry contact alarm for the battery cabinet door status sensor and
set the door sensor alarm condition. Choose System Settings > Alarm
Parameters, select Door Sensor in the Select an equipment type drop-down
list, and enable the door status sensor alarm. Choose Monitoring > Sampling
Equipment > Door Sensor > Running Parameter to set the sensor alarm
condition.

Figure 12-10 Enabling the dry contact alarm for the battery cabinet door
status sensor

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Figure 12-11 Setting the door sensor alarm condition

9. Set the PV adapter parameter. Path for Adapter Check: Monitoring > DC
Power > PV Adapter Group > Running Control > Basic Control.

Figure 12-12 Setting a PV adapter string self-check

NOTE

– Set the PV adapter parameter and upgrade the PV adapter when the sunlight is
sufficient during the day.
– PV adapter parameter setting and upgrade may fail at night or on raining days.
– When adding or replacing an iPV module, arrange a PV adapter string self-check.
10. Set the communications parameters for in-band networking. Path for setting
communications parameters: System Settings > Serial Port. Path for setting
NetEco parameters: System Settings > NetEco > Communication
Parameters.

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Figure 12-13 Setting the communications parameters for in-band networking

Figure 12-14 Setting NetEco parameters

----End

12.1.4 Connecting the Lithium Battery Supply

Procedure
Step 1 Switch on the lithium battery circuit breaker.

Step 2 Check whether the lithium batteries communicate properly. If the run indicator on
a lithium battery is steady on, the battery communicates properly with the
monitoring device. If it blinks fast (4 Hz), the communication between them is
interrupted. If so, check whether the communications cable is properly connected.

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Step 3 Observe the lithium batteries for 15 minutes. The lithium batteries are running
properly if the alarm indicators are off.

----End

12.1.5 Powering On Loads

Procedure
Step 1 Switch on all load circuit breakers one by one. During the process, measure the
busbar voltage using a clamp meter after switching on each circuit breaker. Then
continue to switch on another circuit breaker after ensuring that the busbar
voltage is between 44.5 V DC and 57.6 V DC.

----End

12.2 Lithium Battery

12.2.1 Connecting the Lithium Battery Supply

Procedure
Step 1 Hold down the MANUAL ON/OFF button on the lithium battery panel for more
than 5s and less than 15s to activate the lithium battery.

Step 2 Switch on the lithium battery circuit breaker.

Step 3 Press the battery switch for 2–5 seconds. The system is powered on when you hear
a sound from the contactor.

Step 4 Check whether the lithium batteries communicate properly. If the run indicator on
a lithium battery is steady on, the battery communicates properly with the
monitoring device. If it blinks fast (4 Hz), the communication between them is
interrupted. If so, check whether the communications cable is properly connected.

Step 5 Observe the lithium batteries for 15 minutes. The lithium batteries are running
properly if the alarm indicators are off.

----End

12.2.2 Connecting the PV Supply

Prerequisites
Perform PV power-on commissioning only when sun exposure is sufficient.

Procedure
Step 1 Check the connections of PV module power cables.

Step 2 Check that the PCU-01A input voltage ranges from 43.2 V DC to 58 V DC.

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NOTE

● If the voltage is abnormal, check whether the PV input cable is correctly connected and
whether the iPV, PV adapter, and junction box are damaged.
● If the voltage is still abnormal after the fault is rectified, contact local Huawei technical
support.

Step 3 Switch on the PCU-01A breaker.

Figure 12-15 Switching on the PCU-01A breaker

----End

12.2.3 Setting Parameters

Context
After the SMU is powered on for the first time and the system automatically
identifies ESMs, the SMU automatically restarts.

LCD Procedure
Step 1 On the LCD screen, set the parameters according to the following table.

Table 12-15 Parameter settings

Item Setting

Language English

Password 000001

Step 2 After the Setup Wizard Init screen is displayed, set the following parameters.

Table 12-16 Parameter settings

Item Setting

Time Zone Set this parameter to the local time zone.

Date and Time Set this parameter to the local date and time.

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Item Setting

Battery Vendor AGISSON

Battery Model ESM-A

Step 3 Set the battery installation time.

Table 12-17 Setting the battery installation time

Main Menu Second-Level Third-Level Fourth-Level Menu Setting


Menu Menu

Parameters Battery Other Battery Install Time Set based on actual


Settings Parameters conditions.

Step 4 Set the dry contact alarm for the battery cabinet door status sensor.

Table 12-18 Setting the dry contact alarm parameters for the battery cabinet door status sensor

Main Menu Second- Third-Level Fourth- Fifth-Level Sixth-Level Setting


Level Menu Level Menu Menu
Menu Menu

Parameters Alarm Alarm Door Open Alarm Alarm Enable


Settings Parameters Config Sensor Enable

Step 5 Set the alarm condition for the door status sensor of the battery cabinet.

Table 12-19 Setting the alarm condition for the door status sensor of the battery cabinet

Main Menu Second- Third- Fourth- Fifth- Setting


Level Menu Level Level Menu Level
Menu Menu

Parameters Sensor Door Door Alarm Open Set based on actual


Settings Sensor# Cond conditions.

Step 6 Set a PV adapter string self-check.


NOTE

● Set the PV adapter parameter and upgrade the PV adapter when the sunlight is
sufficient during the day.
● PV adapter parameter setting and upgrade may fail at night or on raining days.
● When adding or replacing an iPV module, arrange a PV adapter string self-check.

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Table 12-20 Setting a PV adapter string self-check

Main Menu Second-Level Third-Level Fourth-Level Menu Setting


Menu Menu

Running PV Adapter PV Adapter Adapter Check Yes


Control Group

Step 7 Set the communications parameters for in-band networking.

Table 12-21 Setting the communications parameters for in-band networking

Main Menu Second- Third-Level Fourth-Level Fifth-Level Setting


Level Menu Menu Menu Menu

Parameters Comm. Serial Port Northbound Port Mode Manual


Settings Parameters
Protocol Type M/S Protocol

M/S Baud Rate - 9600


Protocol
Comm. Address - 3

Set IP addresses and port numbers for the primary and backup NetEco servers on
the LCD.

Table 12-22 Setting NetEco parameters

Main Second- Third-Level Fourth- Default Setting


Menu Level Menu Menu Level Menu Value

Parameters Comm. Network NetEco 192.168.0.1 IP address of the


Settings Parameters Parameters Primary IP 0 primary NetEco server

NetEco 192.168.0.1 IP address of the backup


Backup IP 0 NetEco server

NetEco Port 31220 Port number of the


Number NetEco

----End

WebUI Procedure
Step 1 Log in to the WebUI (SMU02C). For details, see Step 1.

Step 2 Set parameters on the WebUI (SMU02C).


1. Select a display language. The SMU02C supports English, Chinese, French,
Spanish, Portuguese, Russian, Italian, German, Turkish, and Japanese.

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Figure 12-16 Selecting a display language

2. Set the date and time. Path: System Settings > System Time

Figure 12-17 Setting local time zone, local date and local time

3. Set setup parameters. Path: System Settings > Setup Parameter > Basic
Parameters

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Figure 12-18 Setting battery vendor and battery model

4. Setting the parameter for the lithium battery scenario. Path: System Settings
> Setup Parameter > Basic Parameters

Figure 12-19 Setting the parameter for the lithium battery scenario.

5. Set the ESM installation time. Path: Monitoring > DC Power > Lithium
Battery Group > Running Parameter > Basic Parameters

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Figure 12-20 Setting the ESM installation time

6. Enable the dry contact alarm for the battery cabinet door status sensor and
set the door sensor alarm condition. Choose System Settings > Alarm
Parameters, select Door Sensor in the Select an equipment type drop-down
list, and enable the door status sensor alarm. Choose Monitoring > Sampling
Equipment > Door Sensor > Running Parameter to set the sensor alarm
condition.

Figure 12-21 Enabling the dry contact alarm for the battery cabinet door
status sensor

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Figure 12-22 Setting the door sensor alarm condition

7. Set the PV adapter parameter. Path for Adapter Check: Monitoring > DC
Power > PV Adapter Group > Running Control > Basic Control.

Figure 12-23 Setting the string check for the PV adapter

NOTE

– Set the PV adapter parameter and upgrade the PV adapter when the sunlight is
sufficient during the day.
– PV adapter parameter setting and upgrade may fail at night or on raining days.
– When adding or replacing an iPV module, arrange a PV adapter string self-check.
8. Set the communications parameters for in-band networking. Path for setting
communications parameters: System Settings > Serial Port. Path for setting
NetEco parameters: System Settings > NetEco > Communication
Parameters.

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Figure 12-24 Setting the communications parameters for in-band networking

Figure 12-25 Setting NetEco parameters

----End

12.2.4 Powering On Loads

Procedure
Step 1 Switch on all load circuit breakers one by one. During the process, measure the
busbar voltage using a clamp meter after switching on each circuit breaker. Then
continue to switch on another circuit breaker after ensuring that the busbar
voltage is between 44.5 V DC and 57.6 V DC.

----End

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12.3 Lead-Acid Battery

12.3.1 Connecting the Lead-Acid Battery Supply


Procedure
Step 1 Measure the voltage between battery strings. The value should range from –42 V
DC to –58 V DC.
Step 2 Switch the lead-acid battery circuit breaker to ON.
Step 3 Press the battery switch for 2s to 5s. When you hear a sound from the contactor,
power-on is complete.
Step 4 Measure the voltage between the –48 V busbar and the RTN+ busbar. The value
should range from –42 V DC to –58 V DC.

----End

12.3.2 Connecting the PV Supply


Prerequisites
Perform PV power-on commissioning only when sun exposure is sufficient.

Procedure
Step 1 Check the connections of PV module power cables.
Step 2 Check that the PCU-01A input voltage ranges from 43.2 V DC to 58 V DC.
NOTE

● If the voltage is abnormal, check whether the PV input cable is correctly connected and
whether the iPV, PV adapter, and junction box are damaged.
● If the voltage is still abnormal after the fault is rectified, contact local Huawei technical
support.

Step 3 Switch on the PCU-01A breaker.

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Figure 12-26 Switching on the PCU-01A breaker

----End

12.3.3 Setting Parameters


LCD Procedure
Step 1 After the SMU is powered on for the first time and you access the LCD screen, set
parameters according to the following table.

Table 12-23 Parameter settings

Item Setting

Language English

Password 000001

Step 2 After the Setup Wizard Init screen is displayed, set parameters according to the
following table.

Table 12-24 Parameter settings

Item Setting

Time Zone Set this parameter to the local time zone.

Date and Time Set this parameter to the local date and time.

Battery Vendor AGISSON

Battery Model SCB-A, FCB-A, or FCB-B

Step 3 Set parameters according to the following table.

Table 12-25 Parameter settings

Item Setting

Battery 1 Connected No

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Item Setting

Battery 2 Connected Yes


NOTE
Set the corresponding Battery N Connected to Yes
and the other parameters to No based on the circuit
breaker or fuse to which lead-acid batteries are
connected.

Single-String Cap. Rated capacity of each battery string


NOTE
Set the rated capacity for lead-acid batteries. You do
not need to set this parameter for lithium batteries.
A battery string includes a set of batteries controlled
by one circuit breaker or fuse.
● If battery routes 1 and 2 are respectively
connected to a battery string (a battery string
consists of four 12 V, 150 Ah batteries in series),
set Battery 1 Connected and Battery 2
Connected to Yes and that for other routes to
No, and set Single-String Cap. to 150 Ah.
● If battery route 1 is connected to two battery
strings (a battery string consists of four 12 V, 150
Ah batteries in series), set Battery 1 Connected
to Yes and that for other routes to No, and set
Single-String Cap. to 300 Ah.

Step 4 Set battery parameters.

Table 12-26 Setting battery parameters


Main Menu Second- Third-Level Fourth-Level Setting
Level Menu Menu Menu

Parameters Battery Other Battery Cable Set based on site requirements.


Settings Parameters Length NOTE
When each battery string is connected to
Batt Cable CS the RTN+ busbar using one cable, set
Area Battery Cable Length to half of the total
length of cables between both ends of a
battery string and the positive and
negative busbars, and set Batt Cable CS
Area to the cross-sectional area of the
cable.

Step 5 Set the battery installation time.

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Installation Guide 12 Power-On Commissioning

Table 12-27 Setting the battery installation time

Main Menu Second-Level Third-Level Fourth-Level Menu Setting


Menu Menu

Parameters Battery Other Battery Install Time Set based on actual


Settings Parameters conditions.

Step 6 Set the dry contact alarm for the battery cabinet door status sensor.

Table 12-28 Setting the dry contact alarm parameters for the battery cabinet door status sensor

Main Menu Second- Third- Fourth- Fifth-Level Sixth-Level Setting


Level Level Level Menu Menu
Menu Menu Menu

Parameters Alarm Alarm Door Open Alarm Alarm Enable Enable


Settings Parameters Config Sensor

Step 7 Set the alarm condition for the door status sensor of the battery cabinet.

Table 12-29 Setting the alarm condition for the door status sensor of the battery cabinet

Main Menu Second- Third- Fourth- Fifth- Setting


Level Menu Level Level Menu Level
Menu Menu

Parameters Sensor Door Door Alarm Open Set based on actual


Settings Sensor# Cond conditions.

Step 8 Set a PV adapter string self-check.


NOTE

● Set the PV adapter parameter and upgrade the PV adapter when the sunlight is
sufficient during the day.
● PV adapter parameter setting and upgrade may fail at night or on raining days.
● When adding or replacing an iPV module, arrange a PV adapter string self-check.

Table 12-30 Setting a PV adapter string self-check

Main Menu Second-Level Third-Level Fourth-Level Menu Setting


Menu Menu

Running PV Adapter PV Adapter Adapter Check Yes


Control Group

Step 9 Set the communications parameters for in-band networking.

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide 12 Power-On Commissioning

Table 12-31 Setting the communications parameters for in-band networking


Main Menu Second- Third-Level Fourth-Level Fifth-Level Setting
Level Menu Menu Menu Menu

Parameters Comm. Serial Port Northbound Port Mode Manual


Settings Parameters
Protocol Type M/S Protocol

M/S Baud Rate - 9600


Protocol
Comm. Address - 3

Set IP addresses and port numbers for the primary and backup NetEco servers on
the LCD.

Table 12-32 Setting NetEco parameters


Main Second- Third-Level Fourth- Default Setting
Menu Level Menu Menu Level Menu Value

Parameters Comm. Network NetEco 192.168.0.1 IP address of the


Settings Parameters Parameters Primary IP 0 primary NetEco server

NetEco 192.168.0.1 IP address of the backup


Backup IP 0 NetEco server

NetEco Port 31220 Port number of the


Number NetEco

----End

WebUI Procedure
Step 1 Log in to the WebUI (SMU02C). For details, see Step 1.
Step 2 Set parameters on the WebUI (SMU02C).
1. Select a display language. The SMU02C supports English, Chinese, French,
Spanish, Portuguese, Russian, Italian, German, Turkish, and Japanese.

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide 12 Power-On Commissioning

Figure 12-27 Selecting a display language

2. Set the date and time. Path: System Settings > System Time

Figure 12-28 Setting local time zone, local date, and local time

3. Set setup parameters. Path: System Settings > Setup Parameter > Basic
Parameters

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide 12 Power-On Commissioning

Figure 12-29 Setting battery vendor and battery model

4. Setting the parameter for the lead-acid battery scenario. Path: System
Settings > Setup Parameter > Basic Parameters

Figure 12-30 Setting the parameter for the lead-acid battery scenario.

5. Set battery parameters. Path: Monitoring > DC Power > Battery Group >
Running Parameter > Basic Parameters
NOTE

Set the corresponding Battery N Connected to Yes and the other parameters to No
based on the circuit breaker or fuse to which lead-acid batteries are connected.

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide 12 Power-On Commissioning

Figure 12-31 Setting battery parameters

6. Set lead-acid battery parameters. Path: Monitoring > DC Power > Battery
Group > Running Parameter > Other Parameters

Figure 12-32 Setting lead-acid battery parameters

NOTE

Set based on actual conditions.


7. Enable the dry contact alarm for the battery cabinet door status sensor and
set the door sensor alarm condition. Choose System Settings > Alarm
Parameters, select Door Sensor in the Select an equipment type drop-down
list, and enable the door status sensor alarm. Choose Monitoring > Sampling
Equipment > Door Sensor > Running Parameter to set the sensor alarm
condition.

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide 12 Power-On Commissioning

Figure 12-33 Enabling the dry contact alarm for the battery cabinet door
status sensor

Figure 12-34 Setting the door sensor alarm condition

8. Set the PV adapter parameter. Path for Adapter Check: Monitoring > DC
Power > PV Adapter Group > Running Control > Basic Control.

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide 12 Power-On Commissioning

Figure 12-35 Setting a PV adapter string self-check

NOTE

– Set the PV adapter parameter and upgrade the PV adapter when the sunlight is
sufficient during the day.
– PV adapter parameter setting and upgrade may fail at night or on raining days.
– When adding or replacing an iPV module, arrange a PV adapter string self-check.
9. Set the communications parameters for in-band networking. Path for setting
communications parameters: System Settings > Serial Port. Path for setting
NetEco parameters: System Settings > NetEco > Communication
Parameters.

Figure 12-36 Setting the communications parameters for BBU in-band


networking

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Installation Guide 12 Power-On Commissioning

Figure 12-37 Setting NetEco parameters

----End

12.3.4 Powering On Loads


Procedure
Step 1 Switch on all load circuit breakers one by one. During the process, measure the
busbar voltage using a clamp meter after switching on each circuit breaker. Then
continue to switch on another circuit breaker after ensuring that the busbar
voltage is between 44.5 V DC and 57.6 V DC.

----End

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide 13 Checking Before Leaving the Site

13 Checking Before Leaving the Site

Procedure
Step 1 Set all the switches to the appropriate status based on site requirements.
Step 2 Observe the power system for 1 hour and check that no alarm (excluding door
status alarms) is displayed on the liquid crystal display (LCD) of the monitoring
module and that the voltage and current for batteries and loads are normal.
NOTE

After power-on and commissioning, if the site cannot be powered on, switch off the battery
circuit breaker or disconnect the battery fuse. If the site cannot be powered on within two
months, disconnect the battery loop.

Step 3 Reinstall the removed panel if any.


Step 4 Seal used cable holes with fireproof putty and seal unused cable holes with lids
delivered with the cabinet.
Step 5 Check whether the paint on the surface of the cabinet is intact. Repair any
damaged paint.
Step 6 Lock the cabinet door and hand over the key to the administrator.
Step 7 Ensure that the site is clean before you leave the site.

----End

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide A Preparing Terminals

A Preparing Terminals

Cut a cable of a proper length and install terminals.

Preparing a Cord End Terminal

Figure A-1 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Preparing an OT Terminal

Figure A-2 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide A Preparing Terminals

Preparing a Copper-Aluminum Conversion Terminal

Figure A-3 Preparing a copper-aluminum conversion terminal

(1) Aluminum cable (2) Copper-aluminum terminal (3) Hydraulic pliers

(4) Insulation tape (5) Copper-aluminum terminal jacket

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PowerCube 1000 (RuralStar Pro Solar Power Supply
Solution)
Installation Guide B Removing a PV Connector

B Removing a PV Connector

Procedure
Step 1 Align a PV connector unlocking tool with the PV connector joint, and insert the
tool into the joint.

Figure B-1 Aligning a PV connector unlocking tool with the PV connector joint

Step 2 Remove the PV connector.

Figure B-2 Removing the PV connector

----End

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