Specifications Service plate Earlier location: On upper tront member in luggage com- ariment, Later location: On left-hand rear doorpost The plate provides the following information: Part Manutacturer Code Brakes Girling, front and rear Giriing, ont: ATE, rear Bendix (DBA), front; ATE, rear Brake fluid Grade... oe ce oe DOT 4+ Front brakes Type . oe co oe + Dise Brake dise Version1 Solid ©.d,new thicknessimin, thickness. - 280/14/11.5 mm Version 2 Ventilated 0.4 new thickness’min, thickness, Ae vosses 282.4/22720 mm Version 3 Ventilated 0.d new thicknessimin, thickness. : 2287/22/20 mm Version 4 Ventilated 0.4.new thicknessimin, thickness - 280/26/23 mm {Lateral runout wit cise mounted on hub (see page $3) fe s+ max. 0.06 mm Brake caliper ....... : . Sliding Versions 1.2 and 9 as above: No.of pistons per caliperidiamoter + 24D mm Version 4 as above: No. of pistons per caliperidiamoter = 187 mm Brake pads Versions 1, 2 and 3 as above: area/thickness we - 44 omit mm Nersion 4 as above: areaithickness o : : : 52 em/12 mm (Min. permissible pad thickness... : : ce 3mmsifications ar brakes e ‘ake disc sion 1. Live rear “rsion 2. Multilink axle o.d/new thicknessimin. thickness... ‘ud Jnew thickness/min. thickness ateral runout ‘ersion 1: disc mounted on car frsion 2: dise mounted on car ‘Brake caliper, type Version + as above. . Version 2 a8 above... 22+ ae | Number of pistons per caliperaiameter (version ?) {version 2) Brake pads Version 1 as above: areasthicknoss. Version 2 as above: areafthickness: ‘Min, permissible lining thickness .- Master cylinder “Type, cars without ABS. Type, ars with ABS. Brake servo Type, Ratio... : . : . Fae ravol with engine swiiched off (depress pedal 3-4 times Dev fore measuring) . o Reducing valve S-door, 4-cyl. models ‘Other models. Parking brake Brake drum, diameter racial out-oFruth ovalty Brake linings, effective area : Full power should be reached when brake fever is - Wheels shouldbe rotaable by hand when brake lever is tightened By two notches. pets should be locked when brake is tightened by four notches Dise 281/9.618.4 mm 265/10/8 mm max. 0.08 mm imax, 0.06 mm Fixed Siging 2/36, 38, 40 mm 4138, 40 mm. 25 em?i10 mm 26 em?l8 mm 2mm Tandem (Twintax) Tandem DBA 2x8" or 10" Earlier version 135 Later version 140 max. 55 mm 3.5MPa 25MPa 460 mm max, 0.15 mm max. 0.2 mm 168 cm? tightened by 4-7 notchesReassembly of bolted Reassembly of bolted joints \ General remarks 1 fey Gin’ mating suraces, tet physicaly and then — Replace Dols and nuts as required in normally org with a degreasing agent Joins. Clean and ol bolts prior to reassomaly (epee? Always replace bots, or bots and nuts, in angletorqued Joins to which thread locking compound isnot appa joints ~ Use the recommended angle gauge for messum, ~ Toraves specited below must be appid o an accuracy torque angies of better than 5%, Note: 1 Nm = 0.7976 tb Normally torqued joints Page Description Nm (ft ib) 42, 46, 57, Front brake caliper (mounting bolt)... 100 (74) 60, 125, 120 31, 42, 57, 61 Lower guide sleeve bot, Bendix (DBA) (5) 40 Guide pin for Bendix (DBA) calipr retainer... 2 (185) 31, 46,57, 61 Gude Bin Screws (upper ard ower), Giting ison caper... 94 (25) 33, 46, 61 Gu9e Pin screws (upper and lower) Giting single piston caipor 27 (20) 49, 52, 62,63, 86, Fear brake caliper (mounting bot)... 58 fag) 88, 81, 94, 97 38, 52 Guide pin Screws (upper and lower), Giting (muliink) ......... 94 (25) 72, 196 ‘Master cylinder (mounting nuts) .. max. 23. (17) 79 Brake servo (mounting nuts) 4 (10) 82 Bleeding nipple (smal, Me) . 45 a5) Bleeding nipple (large, M10) cee 0 (7s) Brake hoses to nipple. o 18 (19) 56, 60, 62, 63 Brake disc locating pins : max. 8 (6) 88, 94, 12 26, 31, 93, 36, 98, 42,46 Wheel nuts .. : 8 (63) 49, 62, 57,61, 62, 63, 5 88,91, 84, 97/125, 129, 133 ‘ABS sensor (rear wheels) e269) Angle-torqued joints Page Description Nm (ftlb) Degrees 128 Front whee! hub to spindle (rut) 100 (74) 4s 1a Rear axle member (font) to body (bol) 70 62) 60 14 Fear axlo member (ear) to body (ook) 70 (52) 60