Rexnord-Falk Acoplamiento de Engranajes

Falk Lifelign Gear Couplings
Save Up Front Money and Increase

(English-Inch)
Equipment Life
Falk Lifelign Gear Couplings

Realize Life-Long Savings
Initial Savings
Falk Lifelign couplings provide the
economies budget-minded users
seek, without sacrificing coupling
quality or reliability.
Superior Bore Capacities

and Torque Ratings
4-Point seal improves lubrication retention during misalignment;

high-temperature seals are available
AGMA bolt pattern makes Lifelign easily interchangeable
with any standard coupling on your existing applications
AGMA 20 full-depth tooth triple crowning eliminates tip
loading, and reduces backlash and radial clearances
The unmatched bore capacities and

torque ratings of Falk Lifelign
couplings often allow you to select a
smaller sized coupling for a given
application.
In fact, selections for T frame, 60
hertz electric motors result in a drop
of one coupling size for half of the
28 motor frames available. The
result: quality, reliability and
performance with average savings
of 15-20% over competitive
offerings.
The smaller overall size also
makes Lifelign couplings well
suited for limited space applications that still require large
bores and high torque loads.
Ideal for Existing Applications

Half for half interchangeability
allows you to add capacity and
realize the advantages of Lifelign
couplings on your existing applications and designs, as well.
Whats more, Lifeligns larger hub
diameter features more metal over
the keyway versus other designs,
providing greater reserve strength
against hub fractures due to shock or
impact loads.
High-strength Grade 8 Bolts provide added

protection against failure
Lube holes located near the tooth mesh to ensure an
adequate grease reservoir during initial startup
Massive Flex Hub provides the industrys largest bore capacity
for the most economical selection possible
Non-turning prevailing torque locknut provides a reliable
hold with fewer parts
Higher Torque Ratings
Greater Bore Capacity

AGMA
Coupling
Size
1
11/2
2
21/2
3
31/2
4
41/2
5
51/2
6
7
Popular
Competitive
Brands
1.625
2.250
2.750
3.500
4.000
4.500
5.500
6.000
6.625
7.500
8.125
9.625
Falk
LIFELIGN
Couplings
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
AGMA
Coupling
Size
1
11/2
2
21/2
3
31/2
4
41/2
5
51/2
6
7
Popular
Falk
Competitive LIFELIGN
Brands
Couplings
7,500
10,080
18,900
20,790
31,500
37,800
56,700
66,150
94,500
107,100
151,200
163,800
220,500
270,900
302,400
371,700
434,700
500,900
573,300
655,200
749,700
800,100
1,008,000
1,197,000
Designs to Meet a
Diverse Range of Needs
G Standard Flanged
Sleeve
General purpose
series used on bulk
handling systems,
paper machines,
fans, pumps,
cranes mixers,
sugar mills, crushers and many other
high-torque
applications.
GC Continuous
Sleeve
Used on highspeed equipment
with low inertia
requirements.
G Large Flanged
Sleeve
For very high
torque applications,
including power
plants, mining,
cement, steel and
metal mills, paper,
sugar, rubber
and other large
industrial plants.
G10 Shrouded Bolt
Lifetime Savings
Reliable, convenient fasteners
Selection
Lifelign Couplings are specially

designed to remain your most
economical solution by extending
maintenance intervals, reducing
wear and increasing service life.
High-strength, Grade-8 fasteners

provide added protection against
coupling failure at the flange joint.
To assure the easiest possible
assembly and disassembly, fasteners
are zinc-coated to prevent corrosion
and feature non-turning locknuts,
which allow
onewrench
installation with
no
washers
Falk-Rexnord
Other
required.
Rexnord supplies a complete range

of coupling designs including, gear
disc, grid, elastomer, composite, and
fluid couplings.
Advanced Lube System

Falk Long Term Grease (LTG)
eliminates routine lubrication cycles
for up to 3 years. The location of the
lubrication hole in the sleeve
ensures that an adequate grease
reservoir will be maintained close to
the gear mesh. Plus, Lifeligns 4point seal contact provides better
retention of lubricant, eliminating
the axial seal movement that can
draw lubricant out of the coupling
should misalignment occur.
For added reliability our standard
seals handle a maximum continuous
operating temperature of 250F
(121C) and a maximum intermittent temperature of 300F (149C).
High temperature seals are available, extending maximum temperatures to
400F (204C) for continuous
duty and
500F
(260C)
for intermittent use.
You Get More than

Cost Savings with
Falk Lifelign Couplings
Capacity
Rexnord supplies the largest gear
couplings in the world for low-speed,
high-torque applications or where
bore capacities of 10 to 52 are
required.
Quality
Rexnord pours its own castings and
completely machines the
components to assure maximum
product integrity with minimum lead
times.
Expertise
Rexnords extensive applications
engineering expertise combines with
our comprehensive product offering
to assure that you wind up with the
best choice for the job. and your
preferred requirements.
Packaged System Design

Rexnords unmatched variety of gear
drives and power transmission components allows us to develop complete packaged systems for your
power transmission needs. In many
cases, pre-packaged systems offer
drop-in installation or replacement,
minimizing installation time and
costs.
Global Availability and Support

Rexnords has 900+ distributor locations and 300+ sales engineers,
offering local availability on a global
basis.
3-Year Heavy-Duty Warranty

Rexnord rewrote industry expectations by offering the first 3-Year
Warranty, standard, on all heavydutyproducts.
Triple crown protection
Performance
Online Support
Crowning at the root, tip and face of

each tooth helps minimize wear
damage due to misalignment. This
triple-crown effect eliminates tip
loading, while also reducing
backlash and radial clearances.
Rexnord can supply alloy steels for

hydraulic hub removal, increased
wear resistance, or to increase
torque ratings by an average of 60%
for only about a 30% increase in
price. The torque boost can allow
smaller sizes to be used, thus significantly reducing overall costs.
Rexnord online support includes

spares information and pricing, service data, product literature, quoting
tools and engineering artwork.
Selection Guide 451-110, October 2006

Table of Contents
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Available Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
How to Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Quick Selection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Service Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CONTINUOUS SLEEVE GEAR COUPLINGS

Dimensions & Specifications
Type GC02 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Type GC05 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Type GC05 Floating Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
STANDARD FLANGED SLEEVE GEAR COUPLINGS
Type G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Type G32 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Type G52 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Type G52 Floating Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Type GV20 Vertical Double Engagement . . . . . . . . . . . . . . . . . . . . . 24
Type GV52 Vertical Single Engagement . . . . . . . . . . . . . . . . . . . . . . 25
Types G62/G66 Brakewheel, Straight Bores & G63 Disc Brake . . . . . 26
Types G62 & G66 Brakewheel, Taper Bores . . . . . . . . . . . . . . . . . . . 27
Type GL20 Slide Double Engagement . . . . . . . . . . . . . . . . . . . . . . . 28
Type GL52 Slide Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . 29
Type G70 Disconnect, Inching Drives . . . . . . . . . . . . . . . . . . . . . . . . 30
Type G72 Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Type GP20/52/82 Insulated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Type G82 Rigid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Type GV82 Rigid Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Type GR20 Shear Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Type G Mill Motor & Taper Bores . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Engineering Data
Recommended Commercial Keys for Bores With One Key . . . . . . . . 37
Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz
Metric Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Maximum Bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Recommended Bore Tolerances, Falk Steel Coupling Hubs . . . . . . . . 38
Flanged Sleeve & Rigid Hub Details . . . . . . . . . . . . . . . . . . . . . . . . . 39
Puller Bolt Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Torsional Stiffness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
WR2 Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Standard Filleted Keyways & Chamfered Keys . . . . . . . . . . . . . . . . . . 40
Variable Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Misalignment Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LARGE FLANGED SLEEVE GEAR COUPLINGS

Type
Type
Type
Type
Type
Type
Type
Type
Type
G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

G52 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
G52 Floating Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
GV20 Vertical Double Engagement . . . . . . . . . . . . . . . . . . . . . 45
GV52 Vertical Single Engagement . . . . . . . . . . . . . . . . . . . . . . 46
GL20-4 Slide Double Engagement . . . . . . . . . . . . . . . . . . . . . . 47
G70 Disconnect, Inching Drives . . . . . . . . . . . . . . . . . . . . . . . . 48
G82 Rigid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
GR20 Shear Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Engineering Data
Recommended Commercial Keys for Bores with
One & Two Keys Inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Maximum Bores Inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Recommended Bore Tolerances, Falk Steel Coupling Hubs . . . . . . . . 52
Flanged Sleeve & Rigid Hub Details . . . . . . . . . . . . . . . . . . . . . . . . 53
Sleeve Jack Bolt Holes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Puller Bolt Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Torsional Stiffness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
WR2 Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Bore Ranges for Reduced Shank Dia. Hubs Inches . . . . . . . . . . . . 54
Puller Bolt Holes for Reduced Shank Dia. Hubs Inches . . . . . . . . . 54
Standard Filleted Keyways & Chamfered Keys . . . . . . . . . . . . . . . . . 55
Misalignment Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ALL TYPES
Recommended Hub Bores for Interference & Clearance Fit . . . . . . . . 57
Coupling Application Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Interchange Guide Flanged & Continuous Sleeve . . . . . . . . . . . . 59-60
Factory Warranty Were so confident in the performance and

reliability of our latest generation of Falk gear drives that were
backing this comprehensive offering with the best standard
warranty in the business. Our full, 3-year Heavy-Duty Warranty
provides shaft-to-shaft protection on all Falk components
including bearings and seals. Its an industry first... and one more
powerful reason why Rexnord is your ultimate bottom-line drive
and coupling value.H
H Warranty extends for 3 years from date of shipment.
Basic Information
Install and operate Rexnord products in conformance with
applicable local and national safety codes and per Rexnord
installation manuals which are available upon request. Suitable
guards for rotating members may be purchased from Rexnord as
optional accessories. Consult your local Rexnord Representative
for complete details.
WARNING: Lock out power and remove all external loads from
the system before attempting to service any component in the
system. Locking out the power and removing the load will reduce
the possibility of unexpected motion or reaction in the system.
Falk Long Term Grease Benefits include: increased coupling
life, significantly extended re-lubrication intervals, reduced
maintenance costs, reduced downtime, superior lubrication, high
load carrying capabilities and it is usable up to 250F (121C).
Copyright 1992, 2006, Rexnord Industries, LLC. All Rights Reserved. Litho in U.S.A.
FALK, A-PLUS, LIFELIGN, OMNIBOX, RAM, RENEW, STEELFLEX, and ULTRAMITE
are registered trademarks. Magnum Seal is a trademark of The Falk Corporation
for its rotary shaft sealing system for enclosed gear drives. Taper-Lock is a
registered trademark of a bushing under license. Viton is a registered trademark of
the DuPont Co..
The contents of this selection guide are subject to change without notice or
obligation. Information contained herein should be confirmed before placing orders.
Rexnord Industries, LLC, 1992, 2006.
For information on Falk Long Term Grease, request

Form 840201B. Lifelign gear couplings are warranted for 3 years
when lubricated with Falk LTG Long Term Grease.
(451-110) 5
Lifelign Gear Coupling Nomenclature

Type GC (Pages 16 thru 18 & 37 thru 41)
1010
GC
SIZE
PRODUCT
CLASSIFICATION
Gear Continuous Sleeve
02
TYPE
GC02 = Double Engagement
GC05 = Single Engagement/Floating Shaft
Type G (Pages 19 thru 41)
1010
SIZE
PRODUCT
CLASSIFICATION
Gear Standard Flanged Sleeve
20
TYPE (Shrouded and Exposed Bolts)
G10/20
G51/52
GV10/20
GV51/52
G62
G63
G66
GL20
GL52
G70
G72
G31/32
GP20
GP52
GP82
G81/82
GV82
GR20
= Double Engagement (Shrouded/Exposed)

= Single Engagement/Floating Shaft (Shrouded/Exposed)
= Vertical Double Engagement (Shrouded/Exposed)
= Vert. Single Engage./Floating Shaft (Shrouded/Exposed)
= Brakewheel Double Engagement (Exposed)
= Disc Brake Double Engagement (Exposed)
= Brakewheel Single Engagement (Exposed)
= Slide Double Engagement (Exposed)
= Slide Single Engagement/Floating Shaft (Exposed)
= Disconnect Inching Drives
= Disconnect (Exposed)
= Spacer (Shrouded/Exposed)
= Insulated Double Engagement (Exposed)
= Insulated Single Engagement/Floating Shaft (Exposed)
= Insulated Rigid (Exposed)
= Rigid (Shrouded/Exposed)
= Vertical Rigid (Exposed)
= Shear Pin (Exposed)
Type G (Pages 42 thru 56)
1080
SIZE
G
PRODUCT
CLASSIFICATION
Gear Large Flanged Sleeve
6 (451-110)
20
TYPE (Exposed Bolts Only)
Type G20 = Double Engagement
Type G52 = Single Engagement/Floating Shaft
Type GV20= Vertical Double Engagement
Type GV52= Vertical Single Engagement//Floating Shaft
Type GL20 = Slide Double Engagement
Type G70 = Disconnect/Inching Drives
Type G32 = Spacer
Type G82 = Rigid
Type GV82= Vertical Rigid
Type GR20 = Shear Pin
Lifelign Gear Coupling Types

With two hubs and one sleeve, the simplicity of this continuous
sleeve coupling allows it to be easily adapted to a wide variety of
applications. Its very compact, low in rotating mass, and has a
lower initial cost than flanged types. (See Pages 16 & 17.)
Type GC02 & GC05
Floating shaft assemblies are used when distance between

equipment is too great for spacer couplings. A standard floating
shaft assembly consists of two standard single engagement
couplings and a connecting shaft. A floating shaft can eliminate the
need for additional bearing supports along spanning shafts because
the shaft is supported by connected equipment through the single
engagement couplings. (See Page 18.)
Type GC05 Floating Shaft
The Type G20 double engagement, close coupled type has two
flex halves to accommodate both offset and angular
misalignment or a combination of the two, as well as end float. It
is ideal for all horizontal, close coupled applications including
fans, overhead cranes, conveyors, steel and paper mill
equipment. It is adaptable with limited end float kits for use on
electric motors, generators or any machines fitted with sleeve or
straight roller bearings. (See Page 19.)
Type GV20 vertical double engagement coupling is a standard
horizontal double engagement gear coupling modified to
accommodate the sleeve centering assembly. Recommended for
inclinations over 10. (See Pages 24 and 45.)
The Type G Large Gear Coupling is available in all types for
capacities up to 72,450,00 lb-in., 8,185,000 Nm. (See Page
42.)
Types G20, GV20
Type G Large Gear Coupling
Spacer couplings for pump and compressor applications simplify

servicing connected equipment. Spacer couplings use a standard
double engagement coupling with a spacer tube and an
additional set of fasteners. Stock spacer lengths for quick
delivery are available in the popular sizes. Special lengths are
also available. (See Page 20.)
Types G32
(451-110) 7
The Type G52 single engagement design is used with floating

shafts or three bearing drive trains. It has one flex half and one
rigid half and only accepts angular misalignment. (See Pages 21
and 43.)
The GV52 vertical single engagement gear coupling is a
standard horizontal single engagement gear coupling modified
to accommodate the sleeve centering assembly. It recommended
for inclinations over 10. Downward thrust capacity for Sizes
1010 thru 1030GV52 is 10,000 lbs.; Sizes 1035 thru
1070GV52 is 30,000 lbs. and Sizes 1080GV52 and larger is
87,000 lbs. (See Pages 25 & 46.)
Types G52, GV52
Floating shaft assemblies are used when distance between

equipment is too great for spacer couplings. A standard floating
shaft assembly consists of two standard single engagement
couplings, two gap discs and a connecting shaft. A floating shaft can
eliminate the need for additional bearing supports along spanning
shafts because the shaft is supported by connected equipment
through the single engagement couplings. (See Pages 22, 23, and
44.) When used with a vertical floating shaft on inclinations over
10, the Type GV52 coupling is used as the lower coupling to
support the shaft. (See Pages 25 and 46.)
Flex Hubs on Floating Shaft (RFFR) Assembly of the flex hubs
on the floating shaft allows for easier replacement and allows the
rigid hubs with greater bore capacity to be used on the
connected equipment shafts. This frequently means a smaller
coupling size can be utilized.
Rigid Hubs on Floating Shaft (FRRF) When the rigid hubs are
on the floating shaft, shorter shaft spans can be accommodated,
since no cover drawback is required.
Types G52, GV52
Double or single engagement brakewheel and disc brake

couplings are used for applications, such as cranes, hoists and
conveyors. Brakewheel and disc brake couplings accommodate
misalignment between connected equipment and eliminate the
need for double shaft extensions on motors and gear drives for
applications requiring brakes. (See Pages 26 and 27.)
Types G62 & 66
Type G63
Double and single engagement Slide couplings are used for

applications requiring axial movement to accommodate thermal
shaft expansion or adjustment. (See Pages 28, 29, and 47.)
Types GL20 & GL52
8 (451-110)
Type G70 Disconnect couplings are used for low speed applications
that require quick disconnect of equipment or inching drives. It is
used for occasional servicing or inspection of drive system
components and is most commonly used on portable or stationary
inching drive systems where the driving end hub/sleeve combination
is mounted on the driving shaft on the incher for connecting or
disconnecting at standstill. (See Pages 30 and 48.)
Type G72 Disconnect couplings were designed for higher speed
applications that require quick disconnect such as backup drives.
When the long flex hub is mounted on the auxiliary driving shaft,
the changeover is performed at standstill by engaging the free
running hub. (See Page 31.)
Types G70 & G72
Double, single or rigid engagement insulated couplings are used

to eliminate the flow of stray current from one shaft to another
and to protect sensitive electrical equipment. They are not
intended to withstand high potential currents, short circuits or
static charges. Insulated couplings consist of standard hubs and
sleeves, and utilize reduced diameter socket head cap screws.
The insulator plate is made of a NEMA Grade LE phenolic
material and insulator bushings and washers are made of NEMA
Grade G9 phenolic material. (See Page 32.)
INSULATOR
PLATE
Types GP20, 52 & 82
Rigid couplings are used when there is no need to accommodate

misalignment, and where thrust loads are generated such as
vertical mixer applications. (See Pages 33, 34, and 49.)
Type G82 & GV82
SHEAR
PLATES
HARDENED
BUSHING
SHEAR PIN
Shear pin couplings are used for applications subject to jamming

and overload. When pins break, the equipment is physically
disconnected preventing damage. If desired shear settings are
unknown, the selection should be referred to the Factory. (See Pages
35 and 50.)
SHEAR NOTCH
DIAMETER
Type GR20
(451-110) 9
How to Select
Standard Selection Method
The standard selection method can be used for most motor,
turbine, or engine driven applications. The following information
is required to select a gear coupling.
Horsepower or torque
STANDARD SELECTION EXAMPLE:

Select a gear coupling to connect a 500 HP, 1170 RPM electric
motor to a drive high speed shaft of a maneuvering winch.
Maximum shaft separation is .250". Motor shaft diameter is
3.375" and keyway is .875" x .438". Winch shaft diameter is
3.000" and keyway is .750" x .375". Motor and winch extensions
are both 6.000" long.
1. DETERMINE REQUIRED RATING:
Running rpm.
SystemTorque ( lb - in) =
Application or type of equipment to be connected (motor to
pump, drive to conveyor, etc.).
Shaft diameters.
Shaft gaps.
Physical space limitations
Special bore or finish information and type of fit

Exceptions are High Peak Loads, Brake Applications or high
frequency axial sliding (greater than 5 per hour). For these
conditions, use the Formula Selection Method on the next
page. Applications that require rapid changes in direction
or torque reversals should be referred to the Factory.
1. RATING: Determine system torque. If torque is not given,
calculate as shown below.
HP x 63,000
System Torque (lb - in) =
rpm
Where: HP (Horsepower) is the actual or transmitted power
required by the application (if unknown, use the motor or
turbine nameplate rating) and RPM is the actual speed the
coupling is rotating.
2. SERVICE FACTOR: Determine the appropriate service factor
from Tables 4 and 5, Page 14 or Table 6, Page 15.
3. REQUIRED MINIMUM COUPLING RATING: Determine the
required minimum coupling rating as shown below:
Minimum Coupling Rating = S.F. (Service Factor) x Torque
(lb-in)
4. TYPE: Refer to Pages 7-9 and select the appropriate coupling type.
5. SIZE: Determine proper size of type selected from Table 1 by
tracing down torque column to a value that is equal or greater
than that determined in Step 3 above. Then turn to the
dimension pages of appropriate coupling type selected and
check the following for the size selected.
6. Check: Coupling Capacities and Dimensions
A. Bores Check shaft diameters against coupling maximum
bore. If bore is inadequate, consider the use of a reduced
key from engineering tables, or select a larger size coupling.
B. Speeds (rpm) Check the operating rpm against the
coupling allowable speed. If catalogued values are
inadequate, consider balancing. Balancing may allow up to
50% increase in speeds shown. Contact the Factory with
complete application details.
500 HP x 63,000
=26,923
1170 rpm
2. SERVICE FACTOR: From Service Factor Table 4, Page 14 =1.5

3. REQUIRED MINIMUM COUPLING RATING:
1.5 x 26,923 lb-in = 40,385 lb-in
4. TYPE: From Page 7, to connect close coupled shafts (.250"
gap) the double engagement Type 1025GC02 or Type
1025G20 coupling is the selection. Refer to Pages 16 or 19 for
dimensions.
5. SIZE: From Page 16, a Size 1025GC02 or Page 19, a Size
1025G20 is the proper selection based on a torque rating of
66,150 lb-in exceeding the required minimum coupling rating of
40,385 lb-in
6. CHECK: Maximum speed capacity of 3,330 (1025GC02) and
5000 (1025G20) rpm exceeds required speed of 1170 rpm.
Maximum bore capacity of 3.625" exceeds the actual shaft
diameters.
TABLE 1 Torque and Horsepower Ratings

Coupling Size
Torque Rating (lb-in)
HP per 100 RPM
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
1070G
10,080
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
16
33
60
105
170
260
430
590
795
1,040
1,270
1,900
Coupling
1080G
1090G
1100G
1110G
1120G
1130G
1140G
1150G
1160G
1180G
1200G
1220G
1240G
1260G
1280G
1300G
2080G
2090G
2100G
2110G
2120G
2130G
2140G
2150G
2160G
2180G
2200G
2220G
2240G
2260G
2280G
2300G
Torque Rating (lb-in millions)

1000 Series
2000 Series
1.506
1.997
2.747
3.654
4.914
6.363
8.064
9.702
11.592
14.679
18.963
24.066
30.744
39.753
51.660
59.850
2.070
2.791
3.919
5.393
6.880
8.190
10.080
11.970
14.490
18.900
25.200
31.500
39.690
48.510
59.850
72.450
HP per 100 RPM

1000 Series 2000 Series
2,390
3,170
4,360
5,800
7,800
10,100
12,800
15,400
18,400
23,300
30,100
38,200
48,800
63,100
82,000
95,000
3,285
4,430
6,220
8,560
10,920
13,000
16,000
19,000
23,000
30,000
40,000
50,000
63,000
77,000
95,000
115,000
C. Dimensions Checks are: length of hubs and alignment

clearances against shaft lengths, outside diameter of
coupling against radial clearances
10 (451-110)
How to Select
Formula Selection Method
The Standard Selection Method can be used for most coupling
selections. The procedure below should be used for:
High Peak Loads
Brake Applications (where the disc brake or brakewheel is to

be an integral part of the coupling, consult the Factory for
design options.)
High Frequency Axial Sliding
Shear Pin Couplings

Providing system peak torque and frequency, duty cycle, and
brake torque rating will allow for a more refined selection using
the Formula Selection Method.
1. High Peak Loads: Use one of the following formulas for
applications using motors, with torque characteristics that are
higher than normal; applications with intermittent operations,
shock loading, inertia effects due to starting and stopping and
or system induced repetitive high peak torques. System Peak
Torque is the maximum torque that can exist in the system.
Select a coupling with a torque rating equal to or greater than
selection torque calculated below.
A. NON-REVERSING HIGH PEAK TORQUE
Selection Torque (lb-in) = System Peak Torque
or
The user provided shear torque value must be based on a system

analysis. It is recommended that the shear torque value be at least
225% of the normal transmitted torque value for non-reversing
applications to avoid breaking the shear pins due to fatigue during
motor start-up. For reversing applications, the recommended shear
torque setting is 300-400% of normal torque to avoid fatigue
failures. If the connected equipment cannot tolerate these torque
levels, expect to replace the shear pins more frequently.
FORMULA SELECTION EXAMPLE High Peak Load:
Select a gear coupling to connect a gear drive low speed shaft to
a reversing runout mill table. The electric motor rating is 50 hp at
its base speed and the system peak torque at the coupling is
estimated to be 150,000 lb-in. The coupling speed is 77 rpm at
the motor base speed. Drive shaft diameter is 4.000" and keyway
is 1.000" x .500". Runout table roll diameter is 5.250" and
keyway is 1.250 x .625". Shaft separation is .500" maximum.
Motor and drive shaft extensions are both 7.00" long.
1. TYPE: From Page 7, to connect close coupled shafts (.50"
gap), the double engagement Type G20 coupling is the
selection.
2. REQUIRED MINIMUM COUPLING RATING:
Use the Reversing High Peak Torque formula in Step 1B.
1.5 x 150,000 = 225,000 Selection Torque
3. SIZE: From Table 1, Size 1040G20 coupling with torque rating
of 270,900 exceeds the selection torque of 225,000 lb-in.
4. CHECK: The maximum bore of 5.75", Table 13, Page 38,
allowable speed of 3600 and Dimension M of 5.70", on Page
19, meet the requirements.
System Peak HP x 63,000

rpm
B. REVERSING HIGH PEAK TORQUE
Selection Torque (lb -in) =
Selection Torque (lb-in) = 1.5 x System Peak Torque

or
1.5 x Peak HP x 63,000
rpm
C. OCCASIONAL PEAK TORQUES (Non-Reversing) If a
system peak torque occurs less than 1000 times during the
expected coupling life, use the following formula:
Selection torque (lb-in) = .5 x System Peak Torque

or
.5 x Peak HP x 63,000
rpm
For reversing service, select per Step B, above.
2. BRAKE APPLICATIONS: If the torque rating of the brake

exceeds the motor torque, use the brake rating as follows:
Selection Torque (lb-in) = Brake Torque Rating x S.F.
3. HIGH FREQUENCY AXIAL SLIDING: For Type GL couplings;
if axial movement occurs more than 5 times per hour, add .25
to the service factor.
HP x 63,000 x ( S.F. + .25)
Selection Torque =
rpm
4. SHEAR PIN COUPLINGS: When selecting Type GR couplings,
make certain that the required shear torque is within the
minimum/maximum range for the coupling size selected. Refer
to Pages 35 and 50.
(451-110) 11
Quick Selection Method

B. Check shaft diameters against coupling maximum bores. If a
larger bore is required, select a larger coupling.
1. SELECT COUPLING TYPE

The Type G20 coupling is the proper selection for most
industrial applications. For quick disconnect couplings,
especially suited for pump applications, consider the Type G32
spacer coupling. If an application requires a special purpose
coupling, refer application details to the local Rexnord
Representative.
C. Check the required speed against the allowable speed of the

coupling selected. If a higher speed is required, refer complete
details to the local Rexnord Representative.
D. Check dimensions . . . Dimension M in particular.
2. DETERMINE SERVICE FACTOR
B. For BRAKE, HIGH PEAK LOAD, and Type GL slide coupling

applications, refer to Formula Method on Page 11.
EXAMPLE:
Select a gear coupling to connect a 450 hp, 1170 rpm electric
motor to a gear drive high speed shaft of a maneuvering winch.
Maximum shaft shaft separation is .250. Motor shaft diameter is
3.500 and the gear drive shaft is 3.000. Motor and gear drive
shaft extensions are both 6.00 long.
3. DETERMINE EQUIVALENT HORSEPOWER
SELECTION:
A. For MOTOR, TURBINE, or ENGINE driven applications, refer

to Tables 4 and 5 on Page 14.
Refer to Table 2 below. Under the actual motor hp required

and opposite the service factor determined in Step 2, read the
equivalent hp.
1. To connect close coupled shafts (.250 gap) and to

accommodate anticipated shaft misalignment, the double
engagement Type G20 coupling shown on Page 19, is the
selection.
4. DETERMINE COUPLING SIZE
2. From Table 4 on Page 14, the service factor is 1.5.
A. Refer to Table 3, Page 13. Trace horizontally from the required

speed to a value equal to or larger than the equivalent
horsepower determined in Step 3. Read the coupling size at top
of column.
3. From Table 2 below, the equivalent hp is 675.

4. From Table 3, Page 13, the coupling size is 1025G for 1170
rpm and equivalent hp of 675. From the table on Page 19, the
maximum bore of 3.625, allowable speed of 5000 rpm and
Dimension M of 3.60 are all satisfactory.
TABLE 2 Equivalent Horsepower = (Actual hp x Service Factor)

Service
Factor
Actual HP
3/4
1 1/2
7 1/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
1.00
1.25
1.50
1.75
2.00
2.50
3.00
3.50
.75
.94
1.1
1.3
1.5
1.9
2.3
2.6
1.0
1.25
1.5
1.8
2.0
2.5
3.0
3.5
1.5
1.9
2.3
2.6
3.0
3.8
4.5
5.3
2.0
2.5
3.0
3.5
4.0
5.0
6.0
7.0
3.0
3.8
4.5
5.3
6.0
7.5
9.0
10.5
5.0
6.3
7.5
8.8
10.0
12.5
15.0
17.5
7.5
9.4
11.3
13.1
15.0
18.8
22.5
26.2
10
12.5
15
18
20
25
30
35
15
19
23
26
30
38
45
52
20
25
30
35
40
50
60
70
25
31
38
44
50
63
75
87
30
38
45
53
60
75
90
105
40
50
60
70
80
100
120
140
50
63
75
88
100
125
150
175
60
75
90
105
120
150
180
210
75
94
113
131
150
187
225
262
100
125
150
175
200
250
300
350
125
156
188
219
250
312
375
437
150
188
225
262
300
375
450
525
200
250
300
350
400
500
600
700
250
312
375
438
500
625
750
875
300 350 400 450 500

375 438 500 563 625
450 525 600 675 750
525 613 700 787 875
600 700 800 900 1000
750 875 1000 1125 1250
900 1050 1200 1350 1500
1050 1225 1400 1575 1750
For service factor not listed, Equivalent hp = Actual hp x Service Factor.
12 (451-110)
350
400
450
500
TABLE 3 Coupling Selection . . . Based on Equivalent hp Ratings

Max Bore (G10/G20) (Inch)
Max Speed (G10/G20)
Torque (lb-in)
HP / 100 rpm
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
1.875
8000
10080
16
2.375
6500
20790
33
2.875
5600
37800
60
3.625
5000
66150
105
4.125
4400
107100
170
4.875
3900
163800
260
5.750
3600
270900
430
6.750
3200
371700
590
7.375
2900
500,900
795
8.250
2650
655,200
1040
9.125
2450
800,100
1270
10.875
2150
1,197,000
1900
RPM
4500
3600
3000
2500
2100
1800
1750
1450
1170
1000
870
720
650
580
520
420
350
280
230
190
155
125
100
84
68
56
45
37
30
25
20
16.5
13.5
11
9
7.5
5
HP Ratings
720
576
480
400
336
288
280
232
187
160
139
115
104
92.8
83.2
67.2
56.0
44.8
36.8
30.4
24.8
20.0
16.0
13.4
1480
1190
990
825
693
594
577
478
386
330
287
238
214
191
172
139
115
92.4
75.9
62.7
51.1
41.2
33.0
27.7
2700
2160
1800
1500
1260
1080
1050
870
702
600
522
432
390
348
312
252
210
168
138
114
93.0
75.0
60.0
50.4
4720
3780
3150
2620
2200
1890
1840
1520
1230
1050
913
756
682
609
546
441
367
294
241
199
163
131
105
88.2
7650
6120
5100
4250
3570
3060
2970
2460
1990
1700
1480
1220
1100
986
884
714
595
476
391
323
263
212
170
143
10.9
8.96
7.20
5.92
4.80
4.00
3.20
2.64
2.16
1.76
1.44
1.20
0.800
22.4
18.5
14.8
12.2
9.90
8.25
6.60
5.44
4.45
3.63
2.97
2.47
1.65
40.8
33.6
27.0
22.2
18.0
15.0
12.0
9.90
8.10
6.60
5.40
4.50
3.00
71.4
58.8
47.2
38.8
31.5
26.2
21.0
17.3
14.2
11.5
9.45
7.87
5.25
116
95.2
76.5
62.9
51.0
42.5
34.0
28.0
22.9
18.7
15.3
12.7
8.50
The Falk Corporation, 1992, 2004.
11700
9360
7800
6500
5460
4680
4550
3770
3040
2600
2260
1870
1690
1507
1350
1090
910
728
598
494
403
325
260
218
19300
15500
12900
10700
9000
7700
7522
6230
5030
4300
3740
3090
2790
2493
2240
1810
1500
1200
989
817
666
537
430
361
17700
14700
12400
10600
10300
8550
6900
5900
5130
4250
3830.0
3420.6
3070
2480
2060
1650
1360
1120
914
737
590
495
19900
16700
14300
13900
11500
9300
7950
6910
5720
5170
4610
4130
3340
2780
2230
1830
1510
1230
993
795
668
26000
21800
18700
18200
15100
12200
10400
9044
7490
6760
6030
5410
4370
3640
2910
2390
1980
1610
1300
1040
873
26700
22900
22200
18400
14900
12700
11000
9140
8250
7360
6600
5330
4440
3550
2920
2410
1970
1590
1270
1070
39900
34200
33200
27500
22200
19000
16500
13700
12300
11000
9880
7980
6650
5320
4370
3610
2940
2370
1900
1600
177
146
117
96.2
78.0
65.0
52.0
42.9
35.1
28.6
23.4
19.5
13.0
292
241
193
159
129
107
86.0
70.9
58.0
47.3
38.7
32.2
21.5
401
330
265
218
177
147
118
97.3
79.6
64.9
53.1
44.2
29.5
540
445
358
294
238
199
159
131
107
87.4
71.5
59.6
39.7
707
582
468
385
312
260
208
172
140
114
93.6
78.0
52.0
863
711
571
470
381
317
254
209
171
140
114
95.2
63.5
1290
1060
855
703
570
475
380
313
256
209
171
142
95.0
(451-110) 13
Service Factors
TABLE 4 Gear Coupling Service Factors for Motor
and Turbine Drives
Service factors listed are typical values based on normal operation of the drive systems.
Alphabetical listing of applications

Service
Factor
AERATOR.....................................2.0
AGITATORS
Vertical and Horizontal
Screw, Propeller, Paddle ............1.0
BARGE HAUL PULLER ................... 1.5
BLOWERS
Centrifugal....................................1.0
Lobe or Vane ................................1.25
CAR DUMPERS...............................2.5
CAR PULLERS .................................1.5
CLARIFIER OR CLASSIFIER ...........1.0
COMPRESSORS
Centrifugal....................................1.0
Rotary, Lobe or Vane.....................1.25
Rotary, Screw ................................1.0
Reciprocating
Direct Connected..............Refer to Factory
Without Flywheel ..............Refer to Factory
QWith Flywheel and Gear
between Compressor
and Prime Mover
1 cylinder, single acting..........3.0
1 cylinder, double acting ........3.0
2 cylinders, single acting ........3.0
2 cylinders, double acting.......3.0
3 cylinders, single acting ........3.0
3 cylinders, double acting.......2.0
4 or more cly., single act. .......1.75
4 or more cyl., double act. .....1.75
sCONVEYORS
Apron, Assembly, Belt, Chain,
Flight, Screw..............................1.0
Bucket ..........................................1.25
Live Roll, Shaker and
Reciprocating ............................3.0
sCRANES AND HOIST
Main Hoist ....................................1.75s
Skip Hoist .....................................1.75s
Slope ............................................1.5
Bridge, Travel or Trolley ................1.75
DYNAMOMETER ............................1.0
ELEVATORS
Bucket, Centrifugal Discharge........1.25
Freight or Passenger .........Not Approved
Gravity Discharge .........................1.25
ESCALATORS ................... Not Approved
EXCITER, GENERATOR.................. 1.0
EXTRUDER, PLASTIC...................... 1.5
FANS
Centrifugal....................................1.0
Cooling Tower ..............................2.0
Forced Draft Across the
Line start ...................................1.5
Forced Draft Motor
Driven thru fluid or
electric slip clutch ......................1.0
Gas Recirculating..........................1.5
Induced Draft with damper
control or blade cleaner.............1.25
Induced Draft without controls .......2.0
FEEDERS
Apron, Belt, Disc, Screw ................1.0
Reciprocating ................................2.5
GENERATORS
Even Load.....................................1.0
Alphabetical listing of industries

Service
Factor
Hoist or Railway Service.................1.5

Welder Load .................................2.0
HAMMERMILL ................................1.75
LAUNDRY WASHER OR
TUMBLER ....................................2.0
LINE SHAFTS
Any Processing Machinery .............1.5
MACHINE TOOLS
Auxiliary and Traverse Drive...........1.0
Bending Roll, Notching Press,
Punch Press, Planer, Plate
Reversing...................................1.75
Main Drive....................................1.5
MAN LIFTSNot Approved
METAL FORMING MACHINES
Continuous Caster............................1.75
Draw Bench Carriage and
Main Drive ................................2.0
Extruder ........................................2.0
Farming Machine and
Forming Mills ............................2.0
Slitters...........................................1.0
Wire Drawing or Flattening............1.75
Wire Winder .................................1.5
Coilers and Uncoilers ....................1.5
MIXERS (see Agitators)
Concrete.......................................1.75
Muller...........................................1.5
PRESS, PRINTING .......................... 1.5
PUG MILL .......................................1.75
PULVERIZERS
Hammermill and Hog....................1.75
Roller............................................1.5
PUMPS
Boiler Feed ...................................1.5
Centrifugal
Constant Speed .........................1.0
Frequent Speed Changes
under Load ............................1.25
Descaling, with accumulators ........1.25
Gear, Rotary, or Vane ...................1.25
Reciprocating, Plunger Piston
1 cyl., single or double act.........3.0
2 cyl., single acting....................2.0
2 cyl., double acting ..................1.75
3 or more cylinders....................1.5
Screw Pump, Progressing Cavity ........1.25
Vacuum Pump ..................................1.25
SCREENS
Air Washing ..................................1.0
Grizzly ..........................................2.0
Rotary Coal or Sand......................1.5
Vibrating.......................................2.5
Water ...........................................1.0
SKI TOWS & LIFTS...........Not Approved
STEERING GEAR ............................1.0
STOKER ..........................................1.0
TIRE SHREDDER.............................1.50
TUMBLING BARREL .......................1.75
WINCH, MANEUVERING
Dredge, Marine ............................1.5
WINDLASS..................................1.5
WOODWORKING
MACHINERY...............................1.0
WORK LIFT PLATFORMS..Not Approved
Add 0.25 to the required service factor for Type GL slide coupling applications
where axial movement occurs more than 5 times per hour. When electric motors,
generators, engines, compressors and other machines are fitted with sleeve or
straight roller bearings, use limited axial end float couplings to protect the
bearings. Order limited end float discs with the coupling.
Q For balanced opposed design, refer to the Factory.
s If people are occasionally transported, Refer to the Factory for the selection of the
proper size coupling.
For high peak load applications (such as Metal Rolling Mills) refer to the Factory.
TABLE 5 Engine Drive Service Factors

Service Factors for engine drives are those required for applications where
good flywheel regulation prevents torque fluctuations greater than 20%.
For drives where torque fluctuations are greater or where the operation is
near a serious critical or torsional vibration, a mass elastic study is necessary.
6 or more
No. of Cylinders
4 or 5
Table 1 S.F.
1.0 1.25 1.5 1.75 2.0 2.5 1.0 1.25 1.5 1.75 2.0 2.5
Engine S.F.
2.0 2.25 2.5 2.75 3.0 3.5 1.5 1.75 2.0 2.25 2.5 3.0
To use Table 5, first determine application service factor from Table 4. Use that
factor to determine ENGINE Service Factor from Table 5. When service factor
from Table 4 is greater than 2.5, refer complete application details to the Factory
for engineering review.
14 (451-110)
Service
Factor
AGGREGATE PROCESSING,
CEMENT, MINING KILNS;
TUBE, ROD AND BALL MILLS
Direct or on L.S. shaft of
Reducer, with final drive
Machined Spur Gears ................2.0
Single Helical or
Herringbone Gears ................1.75
Conveyors, Feeders, Screens,
Elevators .....................See General
Listing
Crushers, Ore or Stone .................2.5
Dryer, Rotary.................................1.75
Grizzly ..........................................2.0
Hammermill or Hog ......................1.75
Tumbling Mill or Barrel..................1.75
BREWING AND DISTILLING
Bottle and Can
Filling Machines ........................1.0
Brew Kettle....................................1.0
Cookers, Continuous Duty.............1.25
Lauter Tub ....................................1.5
Mash Tub .....................................1.25
Scale Hopper, Frequent Peaks .......1.75
CLAY WORKING INDUSTRY
Brick Press, Briquette Machine,
Clay Working Machine,
Pug Mill ....................................1.75
DREDGES
Cable Reel....................................1.75
Conveyors ....................................1.25
Cutter head, Jig Drive ...................2.0
Maneuvering Winch ......................1.5
Pumps (uniform load) ....................1.5
Screen Drive, Stacker ....................1.75
Utility Winch .................................1.5
FOOD INDUSTRY
Beet Slicer.....................................1.75
Bottling, Can Filling Machine ........1.0
Cereal Cooker ..............................1.25
Dough Mixer, Meat Grinder ..........1.75
LUMBER
Band Resaw ..................................1.5
Circular Resaw, Cut-off .................1.75
Edger, Head Rig, Hog ...................2.0
Gang Saw
(Reciprocating) ............Refer to Factory
Log Haul.......................................2.0
Planer ...........................................1.75
Rolls, Non-Reversing .....................1.25
Rolls, Reversing .............................2.0
Sawdust Conveyor.........................1.25
Slab Conveyor ..............................1.75
Sorting Table ................................1.5
Trimmer ........................................1.75
METAL ROLLING MILLS
Coilers (Up or Down) Cold
Mills only...................................1.5
Coilers (Up or Down) Hot
Mills only...................................2.0
Coke Plants
Pusher Ram Drive ......................2.5
Door Opener ............................2.0
Pusher or Larry Car
Traction Drive ........................3.0
Continuous Caster ........................1.75
Cold Mills
Strip Mills .......................Refer to Factory
Temper Mills ...................Refer to Factory
Cooling Beds ................................1.5
Drawbench ...................................2.0
Feed Rolls - Blooming Mills ...........3.0
Furnace Pushers ............................2.0
Hot and Cold Saws .......................2.0
Hot Mills
Strip or Sheet Mills .......Refer to Factory
Reversing Blooming .....Refer to Factory
or Slabbing Mills..........Refer to Factory
Edger Drives................Refer to Factory
Ingot Cars.....................................2.0
Manipulators.................................3.0
Merchant Mills..................Refer to Factory
Mill Tables
Roughing Breakdown
Mills ......................................3.0
Hot Bed or Transfer,
non-reversing .........................1.5
Runout, reversing.......................3.0
Runout, non-reversing,
non-plugging .........................2.0
Reel Drives....................................1.75
Rod Mills..........................Refer to Factory
Screwdown ...................................2.0
Seamless Tube Mills
Piercer.......................................3.0
Thrust Block...............................2.0
Tube Conveyor Rolls ..................2.0
Reeler .......................................2.0
Kick Out....................................2.0
Shear, Croppers ...............Refer to Factory
Sideguards....................................3.0
Service
Factor
Skelp Mills .......................Refer to Factory
Slitters, Steel Mill only....................1.75
Soaking Pit Cover Drives
Lift ............................................1.0
Travel........................................2.0
Straighteners .................................2.0
Unscramblers (Billet Bundle
Busters) .....................................2.0
Wire Drawing Machinery ...............1.75
OIL INDUSTRY
Chiller ..........................................1.25
Oilwell Pumping (not over
150% peak torque) ....................2.0
Paraffin Filter Press ........................1.5
Rotary Kiln ....................................2.0
PAPER MILLS
Barker Auxiliary, Hydraulic.............2.0
Barker, Mechanical .......................2.0
Barking Drum
L.S. shaft of reducer with
final drive - Helical
or Herringbone Gear .............2.0
Machined Spur Gear..............2.5
Cast Tooth Spur Gear ............3.0
Beater & Pulper .............................1.75
Bleachers, Coaters ........................1.0
Calender & Super Calender...........1.75
Chipper ........................................2.5
Converting Machine ......................1.25
Couch ..........................................1.75
Cutter, Felt Whipper ......................2.0
Cylinder........................................1.75
Dryer ............................................1.75
Felt Stretcher .................................1.25
Fourdrinier....................................1.75
Jordan ..........................................2.0
Log Haul.......................................2.0
Line Shaft......................................1.5
Press.............................................1.75
Pulp Grinder .................................1.75
Reel, Rewinder, Winder .................1.5
Stock Chest, Washer,
Thickener ..................................1.5
Stock Pumps, Centrifugal
Constant Speed .........................1.0
Frequent Speed Changes
Under Load............................1.25
Suction Roll...................................1.75
Vacuum Pumps ............................. 1.25
RUBBER INDUSTRY
Calender ......................................2.0
Cracker, Plasticator .......................2.5
Extruder ........................................1.75
Intensive or Banbury Mixer.............2.5
Mixing Mill, Refiner or Sheeter
One or two in line .....................2.5
Three or four in line ...................2.0
Five or more in line....................1.75
Tire Building Machine....................2.5
Tire & Tube Press Opener
(Peak Torque) ............................1.0
Tuber, Strainer, Pelletizer ...............1.75
Warming Mill
One or two Mills in line .............2.0
Three or more Mills in line .........1.75
Washer .........................................2.5
SEWAGE DISPOSAL EQUIPMENT
Bar Screen, Chemical Feeders,
Collectors, Dewatering
Screen, Grit Collector ................1.0
SUGAR INDUSTRY
Cane Carrier & Leveler..................1.75
Cane Knife & Crusher ...................2.0
Mill Stands, Turbine Driver
With all helical or
Herringbone gears.....................1.5
Electric Drive or Steam Engine
Drive with Helical,
Herringbone, or Spur Gears
with any Prime Mover.................1.75
TEXTILE INDUSTRY
Batcher .........................................1.25
Calender, Card Machine...............1.5
Cloth Finishing Machine ................1.5
Dry Can, Loom .............................1.5
Dyeing Machinery .........................1.25
Knitting Machine...............Refer to Factory
Mangle, Napper, Soaper...............1.25
Spinner, Tenter Frame, Winder ......1.5
SERVICE FACTORS: are a guide, based on experience of the

ratio between coupling catalog rating and system characteristics.
The system characteristics are best measured with a torque meter.
TABLE 6 Service Factors

Torque
Demands
Driven Machine
Typical
Service
Factor
Typical applications for

electric motor or
turbine driven equipment
Constant Torque such as

Centrifugal Pumps, Blowers,
and Compressors.
1.0
Continuous duty with some

torque variations including
Extruders, Forced Draft Fans.
1.5
Light shock loads from

Briquetting Machine, Rubber
Calender, or Crane and Hoist.
2.0
Moderate shock loading as

expected from a Car Dumper,
Ball Mill, or Vibrating Screen.
2.5
Heavy shock load with some

negative torques from
Crushers, Hammer Mill, and
Barking Drum.
3.0
Applications like
Reciprocating Compressors
with frequent torque reversals,
which do not necessarily cause
reverse rotations.
Consult
Factory
Engineering
How to Order
The following information is necessary to quote or ship to your

exact requirements. Prompt service is assured if this information is
given on your inquiry or order.
1.
Application: Drive & Driven
2.
Power: Normal HP, Maximum HP or Torque (lb-in)
3.
Speed (RPM)
4.
Quantity
5.
Coupling Size and Type, Horizontal, Vertical; e. g.,

Size 1010, Type G20
6.
Shaft gap or distance between shaft ends (BE Dimension)
7.
Bore Sizes will be furnished as per Table 38 on Page 57

unless specified differently.
8.
Shaft Dimensions as follows:
For Straight Shafts
Driving Diameter U
Shaft
Length V
Driven Diameter U
Shaft
Length V
Keyway
Keyway
NOTE: Provide shaft tolerances if different than those shown in

Table 27, on Page 52. For other shaft/bore requirements, consult
Falk.
For Taper Shafts: Specify if keyway is to be parallel to the axis or
to the bore.
Y
V
IF MACHINES ARE
IN PLACE FURNISH
GAP DIMENSION.
Diameter U
Across Flats
Length V
Corners ZW
Length W
Taper per Foot
Length X
Keyway
ZW
GAP
Length Y
TAPER PER LENGTH

ON DIAMETER
General Information
Rexnord standards apply unless otherwise specified.
Dimensions are for reference only and are subject to change without notice unless certified.
Unless otherwise specified, Rexnord coupling hubs will be bored for an INTERFERENCE FIT without a setscrew. Clearance fit hubs with
a setscrew can be supplied if specified.
Reference Notes
Peak torque capacity is two times the published rating.
Consult Factory for higher speeds. Balancing may allow up to a 50% increase in speeds shown.
l Maximum bores are reduced for hubs furnished with an INTERFERENCE FIT and a setscrew over the keyway. Maximum bores may also be reduced when puller bolt holes are
required. Refer to Tables 13 & 14 on Page 38. Bore capacities can be increased beyond values shown if the coupling torque rating is reduced. Refer to the Factory.
Recommended key sizes for the listed maximum bores are shown in Table 11, Page 37, and Table 24, Page 51.
n Minimum bore is the smallest bore to which a RSB (rough stock bore) hub can be bored. Depending upon coupling size, rough stock bore hubs may have only a blind centering
hole or a through hole that will permit remachining of the hubs to the minimum bores specified.
(451-110) 15
Type GC02 Continuous Sleeve

Double Engagement/Dimensions Inches
LUBRICATE
THRU SLEEVE
J
M
MINIMUM
CLEARANCE
REQUIRED
FOR
ALIGNING
GAP
C
D
FLEX HUB #1
FLEX HUB #2
B
SIZE
Torque
Rating
(lb-in)
Allow
Speed
rpm
Max
Bore
(sq key) l
Min
Bore n
Cplg Wt
With
No Bore-lb
Lube
Wt
(oz)
Gap
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
10,080
20,790
37,800
66,150
107,100
163,800
5,300
4,300
3,700
3,300
2,900
2,600
1.875
2.375
2.875
3.625
4.125
4.875
.50
.75
1.00
1.25
1.50
2.00
7.6
13.6
25
47
75
114
.4
1.0
1.5
2.3
3.3
4.3
3.50
4.30
5.20
6.44
7.50
8.50
3.50
4.01
5.00
6.25
7.37
8.63
1.69
1.94
2.44
3.03
3.59
4.19
2.70
3.40
4.14
5.14
6.00
7.00
2.41
3.00
3.72
4.30
4.72
5.25
2.57
3.19
3.90
4.55
4.97
5.50
.125
.125
.125
.188
.188
.250
H See page 15 for General Information and other Reference Notes.
16 (451-110)
SIZE
H
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC

Single Engagement/Dimensions Inches
LUBRICATE
THRU SLEEVE
J
M
MINIMUM
CLEARANCE
REQUIRED
FOR
ALIGNING
GAP
L
FLEX HUB #1
PILOT HUB
B
GAP DISC (SIZES 1025GC THRU 1035GC ONLY)
SIZE
Torque
Rating
(lb-in)
Allow
Speed
rpm
Max
Bore
(sq key) l
Min
Bore n
Cplg Wt
With
No Bore-lb
Lube
Wt
(oz)
Gap
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
10,080
20,790
37,800
66,150
107,100
163,800
5,300
4,300
3,700
3,300
2,900
2,600
1.875
2.375
2.875
3.625
4.125
4.875
.50
.75
1.00
1.25
1.50
2.00
7.7
14.1
26
48
76
115
.3
.7
1.1
1.8
2.6
3.4
3.50
4.30
5.20
6.44
7.50
8.50
3.50
4.08
5.07
6.25
7.37
8.63
1.69
1.94
2.44
3.03
3.59
4.19
2.70
3.40
4.14
5.14
6.00
7.00
2.41
3.00
3.72
4.30
4.72
5.25
1.69
2.01
2.51
3.03
3.59
4.19
2.57
3.19
3.90
4.55
4.97
5.50
.125
.125
.125
.188
.188
.250
SIZE
H
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
(451-110) 17
Floating Shaft Single Engagement/Dimensions Inches

LUBRICATE THRU
SLEEVE
LUBRICATE THRU
SLEEVE
Flex Hubs on Floating Shaft (PFFP)
GAP
L
GAP
L
BETWEEN SHAFT ENDS
BE
SB
SD
D

PILOT HUB
FLEX HUB #1
PILOT HUB
FLEX HUB #1
GAP
ELASTOMER GAP
DISC FOR VERTICAL
APPLICATIONS - LOWER
COUPLING ONLY FOR
ALL SIZES
Pilot Hubs on Floating Shaft (FPPF)
MINIMUM CLEARANCE REQUIRED FOR ALIGNING

LUBRICATE THRU
SLEEVE
LUBRICATE THRU
SLEEVE
J
M
GAP
C
BE
BETWEEN SHAFT ENDS
GAP
L
SB
SD
D

PILOT HUB
FLEX HUB #1
FLEX HUB #1
PILOT HUB
SIZE
H
Max
Wt Each
Min Clpg w/o
Bore
n
Bore
(sq Key) l
Bore-lb
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
1.875
2.375
2.875
3.625
4.125
4.875
.50
.75
1.00
1.25
1.50
2.00
7.7
14.1
26
48
76
115
BE Min
Lube
Wt
Per
Cplg
(oz)
.3
.7
1.1
1.8
2.6
3.4
3.50
4.30
5.20
6.44
7.50
8.50
PFFP
FPPF
7.50
9.25
11.40
13.30
14.50
16.25
3.63
4.13
5.13
6.44
7.56
8.88
Gap
1.69
1.94
2.44
3.03
3.59
4.19
2.70
3.40
4.14
5.14
6.00
7.00
2.41
3.00
3.72
4.30
4.72
5.25
1.69
2.01
2.51
3.03
3.59
4.19
2.57
3.19
3.90
4.55
4.97
5.50
.125
.125
.125
.188
.188
.250
SIZE
H
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
Floating Shaft
SIZE
H
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
Floating Shafts Inches
Assy s
Torque Rating
(lb-in)
SB Shaft
End Dia
SD Shaft
Dia
Weight
(lb-in)
WR2
(lb-in2/in)
4,370
10,080
10,350
20,790
20,200
37,800
39,500
66,150
75,300
107,100
118,000
163,800
1.500
1.875
2.000
2.375
2.500
2.875
3.125
3.625
3.875
4.125
4.500
4.875
1.562
2.000
2.125
2.500
2.625
3.000
3.250
3.750
4.000
4.250
4.750
5.000
. 54
.89
1.00
1.39
1.53
2.00
2.35
3.13
3.56
4.02
5.02
5.56
.17
.45
.57
1.09
1.32
2.25
3.10
5.50
7.12
9.07
14.16
17.38

s
Max BE (in) For Various RPMs

1750
1430
1170
870
720
580
540 & Less
54
61
63
69
70
75
78
84
87
89
95
97
60
68
70
76
78
83
87
93
96
99
105
107
66
75
77
84
86
92
96
103
106
110
116
119
77
87
90
97
100
107
111
119
123
127
134
138
85
96
99
107
110
117
122
131
136
140
148
152
94
107
110
119
122
131
136
146
151
156
165
169
97
110
113
123
126
135
140
151
156
160
169
174
Limited by coupling size, shaft end diameter or both. Refer to Page 22 for selection procedure.
Interpolate for intermediate speeds. Maximum BE is based on 70% of critical speed. Refer to the Factory for higher running speeds.
18 (451-110)
Type G20 Standard Flanged Sleeve

M
M
GASKET
GAP
C
D
F
A
LUBRICATE
THRU SLEEVE
J
B
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Torque
Rating
(lbin)
Allow
Speed
rpm
Max
Bore l
Min
Bore n
10,080
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
8,000
6,500
5,600
5,000
4,400
3,900
3,600
3,200
2,900
2,650
2,450
2,150
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
Cplg Wt With
No Bore-lb
G10
G20
Lube
Wt
lb
9
17
30
55
85
135
195
280
390
525
...
...
10
20
35
65
95
150
215
300
420
550
675
1070
.09
.16
.25
.50
.80
1.20
2.00
2.30
3.90
4.90
7.00
9.60
For Sizes 1010G thru 1055G, Type

G10 Shrouded Bolts furnished
only when specified on order.
Gap
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
3.50
4.00
5.00
6.25
7.37
8.63
9.75
10.93
12.37
13.56
15.13
17.75
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
2.00
2.40
3.00
3.60
4.20
5.10
5.70
6.50
7.20
8.00
9.00
10.50
.125
.125
.125
.188
.188
.250
.250
.312
.312
.312
.312
.375
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
TABLE 7 Limited End Float & Standard

Gap Disc Dimensions Inches
SIZE
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
B
3.58
4.08
5.11
6.39
7.54
8.79
9.91
11.15
12.59
13.80
15.45
18.10
End
Float t
Gap Disc Q
Thickness
Dia
.156
.156
.188
.281
.312
.312
.312
.438
.438
.469
.532
.625
2.95
3.70
4.50
5.55
6.50
7.55
8.95
9.95
10.95
12.00
13.12
15.10
.094
.094
.094
.094
.094
.188
.188
.188
.188
.188
.188
.188
If these values exceed one-half rotor end float or equivalent
AXIALLY
MOVABLE
SHAFT
Gap
.203
.203
.234
.328
.359
.406
.406
.531
.531
.563
.625
.718
GAP
DISC
AXIALLY
FIXED
SHAFT
ROTOR END FLOAT

(ONE-HALF FLOAT EACH SIDE)
HUB
GAP
manufacturers specification, refer to the Factory.

Q Gap disc material: Neoprene, 70 durometer.
(451-110) 19
G32 Standard Flanged Sleeve
Type
Spacer/Dimensions Inches
M
SPACER
BE
3.500
4.375
4.500
5.000
7.000
l
l
...
...
...
...
...
l
l
l
...
...
l
l
l
l
1010G
1015G
1020G
1025G
1030G
1035G
BE Spacers in Stock
SIZE
Without Limited End Float
EXPOSED
BOLTS
...
...
...
...
...
...
...
...
Bolt holes staggered for assembly clearance.
BETWEEN
SHAFT ENDS
C
LIMITED END
FLOAT PLATES
H
GASKET
SG
End
Float t
SG
Addition to Stock
BE Length Q
1015G
1020G
1025G
1030G
1035G
1040G thru 1070G
.094
.094
.094
.094
.188
.188
.0235
.0235
.0235
.0235
.047
.047
.088
.108
.145
.185
.186
None
SG
equipment manufacturers specifications.

Q Couplings with stock spacers and limited end float must add applicable addition to
BE
the BE (Between Shaft Ends) dimension.
Type G31 Shrouded Bolts

furnished only when
specified on order.
NON-STOCK SPACER DESIGN

SIZES 1010 THRU 1070G32.
Coupling Wt-lb
Allow
Speed
rpm
Max
Min
Bore l Bore n
1010G
10,080
1015G
20,790
1020G
37,800
1025G
66,150
1030G 107,100
1035G 163,800
1040G 270,900
1045G 371,700
1050G 500,900
1055G 655,200
1060G 800,100
1070G 1,197,000
7,000
5,500
4,600
4,000
3,600
3,100
2,800
2,600
2,400
2,200
2,100
1,800
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
.67
.71
.93
1.15
1.32
2.01
2.80
4.12
4.56
5.01
6.54
7.91

s
BE Min s
Lube Wt-lb
Plus
Cplg Wt Extra
Min
per
With No Spacer
Wt
in of
Wt per
Bore
Less Spacer
in of Spacer
and
Length
Min BE Length
15
30
45
85
120
195
270
365
525
675
790
1240
.09
.16
.25
.50
.80
1.20
2.00
2.30
3.90
4.90
7.00
9.60
SG
BETWEEN
SHAFT
ENDS
EXPOSED
BOLTS
Refer to the Factory if these values exceed one-half the rotor end float or the
Torque
Rating
(lb-in)
SPACER
H
J
SIZE
...
With Limited End Float

(Refer to drawing at left for balance of dimensions.)
BE
SIZS
...
lt
LUBRICATE
THRU SLEEVES
...
...
.03
.06
.06
.12
.20
.20
.20
.20
.20
.20
G31
G32
3.25
3.25
3.25
4.25
4.25
5.12
5.12
5.25
7.25
7.25
...
...
3.25
3.25
3.25
3.75
3.75
4.75
4.75
4.75
5.75
5.75
5.75
5.75
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
1.90
2.20
2.70
3.20
3.70
4.20
4.80
5.30
6.00
6.80
7.20
8.20
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
BE is the distance between shaft ends whether standard (stock) or special spacer lengths are used.
20 (451-110)

M
FLEX HUB
RIGID HUB
E
GAP
A
F
D
F
LUBRICATE
THRU SLEEVE

GASKET
B
SIZE
H
Max Borel
Torque Allow
Rating Speed
Rigid
(lb-in) rpm Flex
Hub
Hub
1010G
10,080
1015G
20,790
1020G
37,800
1025G
66,150
1030G 107,100
1035G 163,800
1040G 270,900
1045G 371,700
1050G 500,900
1055G 655,200
1060G 800,100
1070G 1,197,000
8,000 1.875 2.375

6,500 2.375 2.938
5,600 2.875 3.625
5,000 3.625 4.375
4,400 4.125 5.125
3,900 4.875 5.875
3,600 5.750 7.250
3,200 6.750 8.125
2,900 7.375 9.000
2,650 8.250 10.000
2,450 9.125 11.000
2,150 10.875 13.000
Cplg Wt With
No Bore-lb
G51
G52
Lube
Wt
lb
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
9
18
30
55
85
135
200
285
400
555
...
...
10
20
35
60
95
150
220
300
430
580
715
1120
.05
.09
.15
.26
.40
.60
1.03
1.25
2.00
2.50
3.75
5.00
Min
Bore
Gap
SIZE
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
3.41
3.92
4.90
6.12
7.24
8.43
9.56
10.75
12.17
13.76
15.16
17.86
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
.10
.10
.10
.10
.10
.10
.16
.16
.20
.20
.26
.33
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
2.00
2.40
3.00
3.60
4.20
5.10
5.70
6.50
7.20
8.00
9.00
10.50
1.66
1.92
2.40
3.00
3.56
4.12
4.70
5.30
6.00
7.00
7.60
9.00
.156
.156
.156
.188
.188
.218
.281
.312
.344
.344
.406
.500
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
(451-110) 21
Type
Floating Shafts/Dimensions Inches

A standard floating shaft assembly consists of two standard single
engagement couplings, two gap discs and a connecting shaft.
Rigid Hubs on Floating Shaft (FRRF)

When the rigid hubs are on the floating shaft, shorter shaft spans
can be accommodated, since no cover drawback is required.
Since the flex hubs are outboard, the points of articulation are
further apart, providing greater offset misalignment capacity.
A floating shaft can eliminate the need for additional bearing

supports along spanning shaft because shaft is supported at ends
by connected equipment through the single engagement
couplings.
Solid Floating Shaft Selection
Flex Hubs on Floating Shaft (RFFR)
Single Engagement Type G52/GV52 couplings are used with

floating shafts in either horizontal or vertical applications. For
vertical applications select a Type GV coupling for the lower
coupling assembly. Select floating shafts as follows:
Assembly of the flex hubs on the floating shaft allows for easier
replacement in case of wear and allows the rigid hubs with their
increased bore capacity to be used on the connected equipment
shafts. This frequently means a smaller coupling size can be
used.
1. Use the Standard or Formula Selection Methods, Pages 10-11 to

select the couplings. Record the System Torque from standard
selection method or Selection Torque from formula selection method.
2. From table below select a shaft diameter that has an assembly
torque rating equal to or greater than the system or selection
torque determined in coupling selection.
OPERATING SPEED RPM
2000
BALANCING OF
SHAFT REQUIRED
1500
3. Check maximum BE for the shaft diameter selected and

running speed for shaft length required from table below. Refer
to graph at left to determine if shaft requires balancing.
1000
BALANCING
NORMALLY NOT
REQUIRED
500
10
20
30
40
50
60
70
4. If the application shaft length exceeds the maximum BE listed,

select the next larger shaft diameter or the next larger size
coupling. Consult the Factory for higher speeds or longer shaft
lengths than listed below.
80
DISTANCE BETWEEN SHAFT ENDS INCHES
Floating Shaft
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Assembly
Torque
Rating t
lb-in
4,370
10,080
10,350
20,790
20,200
37,800
39,500
66,150
75,300
107,100
118,000
163,800
215,300
270,900
279,500
371,700
335,300
500,900
335,300
655,200
632,000
800,100
632,000
1,197,000
Maximum BE for Various RPMs s
SB
Shaft End
Diameter
SD
Shaft
Diameter
Wt-lbs
per
inch
WR2
lb-in2
per inch
1750
1430
1170
870
720
580
540
or
Less
1.500
1.875
2.000
2.375
2.500
2.875
3.125
3.625
3.875
4.125
4.500
4.875
5.500
5.750
6.000
6.750
6.375
7.375
6.375
7.875
7.875
8.500
7.875
9.500
1.562
2.000
2.125
2.500
2.625
3.000
3.250
3.750
4.000
4.250
4.750
5.000
5.750
6.000
6.500
8.000
6.500
8.000
6.500
8.000
8.000
8.560
8.000
9.560
.54
.89
1.00
1.39
1.53
2.00
2.35
3.13
3.56
4.02
5.02
5.56
7.36
8.01
9.40
14.24
9.40
14.24
9.40
14.24
14.24
16.30
14.24
20.34
.17
.45
.57
1.09
1.32
2.25
3.10
5.50
7.12
9.07
14.16
17.38
30.40
36.05
49.65
113.92
49.65
113.92
49.65
113.92
113.92
149.33
113.92
232.31
54
61
63
69
70
75
78
84
87
89
95
97
104
106
111
123
111
123
111
123
123
127
123
134
60
68
70
76
78
83
87
93
96
99
105
107
115
118
123
136
123
136
123
136
136
141
136
149
66
75
77
84
86
92
96
103
106
110
116
119
128
130
136
150
136
150
136
150
150
156
150
165
77
87
90
97
100
107
111
119
123
127
134
138
148
151
157
175
157
175
157
175
175
181
175
191
85
96
99
107
110
117
122
131
136
140
148
152
163
166
173
192
173
192
173
192
192
199
192
210
94
107
110
119
122
131
136
146
151
156
165
169
181
185
193
214
193
214
193
214
214
221
214
234
97
110
113
123
126
135
140
151
156
160
169
174
187
191
198
220
198
220
198
220
220
228
220
241
Assembly torque rating is limited by coupling size, shaft end diameter or both.
s
Interpolate for intermediate speeds. Maximum BE is based on 70% of critical speed. Refer to the Factory for higher running speeds.
22 (451-110)

Floating Shaft/Dimensions Inches
GASKET
FLEX HUB
GAP
RIGID HUB
FLEX HUB
RIGID HUB
BE
D
SB
BETWEEN SHAFT ENDS
F SD
GAP DISC
H
GAP
GAP DISC
LUBRICATE
THRU SLEEVES
J
GASKET
See Previous Page for SB and SD Dimensions
MINIMUM CLEARANCE
REQUIRED FOR ALIGNING
M
GASKET
GAP DISC
GAP
F
BE
F
LUBRICATE
THRU SLEEVES
Max Bore l
SIZE
H
Flex
Hub
Rigid
Hub
1010G 1.875 2.375

1015G 2.375 2.938
1020G 2.875 3.625
1025G 3.625 4.375
1030G 4.125 5.125
1035G 4.875 5.875
1040G 5.750 7.250
1045G 6.750 8.125
1050G 7.375 9.000
1055G 8.250 10.000
1060G 9.125 11.000
1070G 10.875 13.000
Min
Bore n
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
SD
WtOne Cplg
No Borelb
G51
G52
9
18
30
55
85
135
200
285
400
555
...
...
10
20
35
60
95
150
220
300
430
580
715
1120

Lube
Wt
Per
Cplg
lb
.05
.09
.15
.26
.40
.60
1.03
1.25
2.00
2.50
3.75
5.00
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
BE Min
H See Page 15 for General information and other Reference Notes.
GAP
SB
BETWEEN SHAFT ENDS
GASKET
Q
FLEX HUB
GAP DISC
RIGID HUB
RIGID HUB
FLEX HUB
RFFR
FRRF
5.25
6.25
7.75
9.50
11.00
12.75
16.50
20.00
21.00
22.50
23.50
26.50
3.62
4.12
5.06
6.38
7.44
8.62
9.75
11.06
12.44
14.44
15.62
18.50
SIZE
C
Gap
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
.10
.10
.10
.10
.10
.10
.16
.16
.20
.20
.26
.33
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
1.90
2.20
2.70
3.20
3.70
4.20
4.80
5.30
6.00
6.80
7.20
8.20
1.66
1.92
2.40
3.00
3.56
4.12
4.70
5.30
6.00
7.00
7.60
9.00
.156
.156
.156
.188
.188
.218
.281
.312
.344
.344
.406
.500
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
(451-110) 23
Type GV20 Standard Flanged Sleeve

Vertical Double Engagement/Dimensions Inches
LUBRICATE THRU SLEEVE
GAP
GASKET
H
B
H
BE - BETWEEN
SHAFT ENDS
CENTERING
COMPONENT
KIT
For Sizes 1010GV thru 1055GV, Type

GV10 Shrouded Bolts furnished
SIZE
H
Torque Allow
Rating Speed
(lb-in) rpm
1010GV
10,080
1015GV
20,790
1020GV
37,800
1025GV
66,150
1030GV 107,100
1035GV 163,800
1040GV 270,900
1045GV 371,700
1050GV 500,900
1055GV 655,200
1060GV 800,100
1070GV 1,197,000
8,000
6,500
5,600
5,000
4,400
3,900
3,600
3,200
2,900
2,650
2,450
2,150
Max
Min
Bore l Bore n
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
D
F
A
Cplg Wt With
No Bore-lb
GV10
GV20
Lube
Wt
lb
8
17
30
52
80
130
195
270
380
510
...
...
9
19
32
58
90
145
215
290
410
535
665
1050
.18
.30
.50
.90
1.40
2.20
3.20
4.40
6.30
8.00
10.60
15.60
24 (451-110)
BE
Gap
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
3.50
3.98
4.98
6.20
7.34
8.59
9.72
10.90
12.34
13.52
15.12
17.74
1.53
1.77
2.27
2.82
3.39
3.95
4.42
4.95
5.67
6.26
7.00
8.18
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
1.80
2.20
2.80
3.40
4.00
4.90
5.50
6.20
6.90
7.70
8.70
10.00
1.28
1.52
2.02
2.57
3.14
3.70
4.17
4.58
5.30
5.89
6.62
7.67
.94
.94
.94
1.06
1.06
1.19
1.38
1.74
1.74
1.74
1.88
2.40
.438
.438
.438
.562
.562
.688
.875
1.000
1.000
1.000
1.125
1.375
SIZE
H
1010GV
1015GV
1020GV
1025GV
1030GV
1035GV
1040GV
1045GV
1050GV
1055GV
1060GV
1070GV
Type GV52 Standard Flanged Sleeve

Vertical Single Engagement/Dimensions Inches
A
F
LUBRICATE
THRU SLEEVE
Use G52
at Top
D
FLEX HUB
GAP
H
H
BE - BETWEEN
SHAFT ENDS
GASKET
R
Minimum
Distance
Between
Shafts
Floating
Shaft
Design
CENTERING
COMPONENT
KIT
RIGID HUB
For Sizes 1010GV thru 1055GV, Type

GV51 Shrouded Bolts furnished
Use GV52
at Bottom
Downward Thrust Capacity of Support Button

Sizes 1010-1030GV = 10,000 lb
Sizes 1035-1070GV = 30,000 lb
SIZE
H
Max
Cplg Wt With
Torque Allow
Bore l
No Bore-lb Lube
Min
Wt
Rating Speed
n
Bore
Flex
Rigid
(lb-in) t rpm Q
GV51 GV52 lb
Hub Hub
1010GV
10,080
1015GV
20,790
1020GV
37,800
1025GV
66,150
1030GV 107,100
1035GV 163,800
1040GV 270,900
1045GV 371,700
1050GV 500,900
1055GV 655,200
1060GV 800,100
1070GV 1,197,000
7,000 1.875
5,500 2.375
4,600 2.875
4,000 3.625
3,600 4.125
3,100 4.875
2,800 5.750
2,600 6.750
2,400 7.375
2,200 8.250
2,100 9.125
1,800 10.875
2.375
2.938
3.625
4.375
5.125
5.875
7.250
8.125
9.000
10.000
11.000
13.000
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
9
18
32
55
85
135
205
285
405
560
...
...
10
20
35
60
95
150
225
305
435
585
860
1140
.08
.12
.20
.40
.60
1.00
1.50
2.00
3.00
3.70
5.00
7.20
BE
Gap
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
3.42
3.92
4.90
6.11
7.24
8.43
9.58
10.77
12.19
13.78
15.18
17.88
1.53
1.77
2.27
2.82
3.39
3.95
4.42
4.95
5.67
6.26
7.00
8.18
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
1.80
2.20
2.80
3.40
4.00
4.90
5.50
6.20
6.90
7.70
8.70
10.00
5.18
6.00
7.20
8.57
9.75
11.73
13.40
15.28
16.68
18.28
20.56
24.22
1.28
1.52
2.02
2.57
3.14
3.70
4.17
4.58
5.30
5.89
6.62
7.67
.580
.580
.580
.640
.640
.710
.865
1.050
1.090
1.090
1.215
1.540
.140
.140
.140
.200
.200
.260
.300
.360
.315
.315
.315
.380
SIZE
H
1010GV
1015GV
1020GV
1025GV
1030GV
1035GV
1040GV
1045GV
1050GV
1055GV
1060GV
1070GV
Torque Rating is for coupling only, refer to Page 22 for floating shaft selection and ratings.
Q Allowable speed listed is for GV52 coupling only, refer to Page 22 for floating shaft selection and running speed.
(451-110) 25
Types G62,
G63 & G66 Standard Flanged Sleeve
Brakewheel/Disc Brake/Dimensions Inches

Straight Bores Wheel Sizes 7" Diameter & Larger

JC
MC

MC
MD
MC
MD
BRAKE CL
M
RIGID HUB
NC
BRAKE CL
NC
DISC CL
FLEX HUB
E
NB
GAP
C
AB
NB
LUBRICATE
THRU SLEEVE
AB
Coupling Wt
Max Straight
Lube
No Bore-lb
Brake
Bore l
Wt-lb
Min
Less
Wheel
Rating
Bore
of
n
CoupFlex
Rigid
G62 G66 G62 G66
ling
G63
G63
(ft-lb) Hub Hub
7
8
9.62
11.38
12.62
14.62
16.88
18
19.38
20.88
23
26
185
420
775
1400
2300
3550
5400
7400
10000
13125
17000
24700
2.375
2.938
3.625
4.375
5.125
5.875
7.250
8.125
9.000
10.000
11.000
13.000
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
10
20
35
65
95
150
215
300
420
550
675
1070
10
20
35
60
95
150
220
300
430
580
715
1120
.10
.20
.30
.60
.90
1.25
2.00
2.50
4.12
5.12
7.50
9.80
.06
.12
.20
.35
.50
.75
1.20
1.40
2.50
3.00
4.25
5.75
AC
LUBRICATE
THRU SLEEVE
Double Engagement Type G63s
Single Engagement Type G66
Brakewheel
Size t CPLG
SIZE
H
Dia
(Min)
AB
Double Engagement Type G62
JB
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
GAP
C
JB
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
NB
GAP
L
B
A
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
Gap
G66
With
G62 Std
G63 Length
Hubs
3.88
4.50
5.50
6.81
7.93
9.38
10.50
11.68
13.37
14.56
16.12
18.75
3.79
4.42
5.40
6.68
7.80
9.18
10.31
11.50
13.17
14.76
16.16
18.86
W
G62
G63
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
.10
.10
.10
.10
.10
.10
.16
.16
.20
.20
.26
.33
3.30 .55
4.14 .75
4.98 .75
6.10 .86
7.10 .86
8.32 1.12
9.66 1.12
10.79 1.12
12.04 1.50
13.16 1.50
14.41 1.00
16.73 1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
2.00
2.40
3.00
3.60
4.20
5.10
5.70
6.50
7.20
8.00
9.00
10.50
1.66
1.92
2.40
3.00
3.56
4.12
4.70
5.30
6.00
7.00
7.60
9.00
G66
.38 .500 .536

.50 .625 .656
.50 .625 .656
.56 .750 .748
.56 .750 .748
.75 1.000 .968
.75 1.000 1.031
.75 1.062 1.062
1.00 1.312 1.344
1.00 1.312 1.344
1.00 1.312 1.406
1.00 1.375 1.500
Maximum rim velocity is 6000 feet per minute. Brakewheel must be balanced if peripheral speed exceeds 6000 feet per minute.
Q Dimensions and allowable speed vary with application; consult the Factory.
s Dimensions
26 (451-110)
AC and JC depend upon customer caliper specifications.
Types
G62/G66 Standard Flanged Sleeve
Brakewheel (for AISE Brakes)/Dimensions Inches

Taper Bores Wheel Sizes 8" 30" Diameter & Larger
MINIMUM CLEARANCE REQUIRED

FOR ALIGNING.
JB
MA
MA
NC
MAX.
BORE
MAX.
BORE
ZE
330155
330156
330158
330159
330160
330162
330163
330164
330165
330166
330167
1015G 802
1015G 803,804
1020G 806
1025G 808
1025G 810
1030G 812
1035G 814
1040G 816
1040G 818
1050G 820
1050G 822
2,860
2,290
1,760
1,760
1,430
1,200
1,200
995
995
765
765
100
200
550
550
1000
2000
2000
4000
4000
9000
9000
GAP
ZD
C
ZE
ZE
MOTOR END
MOTOR END
MOTOR END

(Flex Hub Taper Bored)
Figure 2
Double Engagement Type G62

(One Hub Taper Bored)
Figure 1
8 x 3.25
10 x 3.75
13 x 5.75
13 x 5.75
16 x 6.75
19 x 8.75
19 x 8.75
23 x 11.25
23 x 11.25
30 x 14.25
30 x 14.25
BASE
LINE
RIGID HUB
AB
GAP
ZD
NC
NB
NB
GAP
Brakewheel
Allow
Dia x Face Wheel CPLG Mill Speed Brake
SIZE
Rating
t
Drawing H Motor rpm lb-ft
s
Number
Size
Dimensions
t
AB x JB
BRAKE CL
FLEX
HUB
BASE
LINE
FLEX HUB
AB
AB
ZD
NC
RIGID
HUB
NB
CL
BRAKE
BASE
LINE
FLEX HUB
MAX.
BORE
CL
MD
MB
MB
BRAKE
FLEX
HUB

FOR ALIGNING.
JB
MC

FOR ALIGNING.
JB
Brake Manufacturer
& Catalog Number
C-H
Co.
E.C. &
M.
G.E.
West
8
10
13
13
16
19
19
23
23
30
30
T-08
T-10
T-13
T-13
T-16
T-19
T-19
T-23
T-23
...
...
A100
A101
A102
A102
A103
A104
A104
A105
A105
...
...
TM83
TM1035
TM1355
TM1355
TM1665
TM1985
TM1985
TM2311
TM2311
.
.
1.94
1.94
2.44
3.03
3.03
3.59
4.19
4.75
4.75
6.03
6.03
1.82
1.82
2.30
2.90
2.90
3.46
4.02
4.54
4.54
5.80
5.80
2.40
2.40
3.00
3.60
3.60
4.20
5.10
5.70
5.70
7.20
7.20

(Rigid Hub Taper and C Bored)
Figure 3
MA
MB
Max
MC
MD
Max
4.50
5.00
5.62
6.25
6.38
7.00
7.12
8.20
8.31
8.50
9.62
2.90
2.90
3.50
4.10
4.72
5.88
6.58
7.82
8.26
10.63
9.76
NB
Gap
NC
Fig
1&3
Fig
2
.56
.88
.75
1.12
.12 Q
.25 Q
.12
0
.44 Q
.44 Q
.19
.61
.92
.80
1.14
.14
.23
.12
.05
.39 Q
.37 Q
.25
1.47
2.03
2.91
3.19
2.69
3.31
3.47
4.59
4.16
5.38
6.00
ZD
.94
1.00
1.13
1.25
1.38
1.50
1.63
1.75
1.31
1.75
2.37
ZE
3.00
3.50
4.00
4.50
4.50
5.00
5.00
5.50
6.00
6.75
7.25
Fig
1
Fig
2&3
.625
.625
.625
.750
.750
.750
1.000
1.000
1.000
1.312
1.312
.660
.660
.660
.750
.750
.750
.980
1.050
1.050
1.360
1.360
For standard AISE brakes.

s
Based on maximum rim velocity of 6000 feet per minute.
Q Symbol indicates that Dimension NB and the brakewheel centerline are to the left of the hub face.
(451-110) 27
Type
GL20 Standard Flanged Sleeve
Slide Double Engagement/Dimensions Inches

GL
M
M
SLEEVE
CENTER
PLATE
C
F
GAP
H
J
J
GASKET
B
GAP
A
FLEX
FLEX
HUB
HUB
LUBRICATE
THRU
SLEEVE
FLEX
HUB

GAP DISC
M
M
(BOTH SIDES)
CENTER
PLATE

GL
M
M
SLEEVE
CENTER
PLATE
J
GASKET
B
Type GL20-1
Long Tooth Sleeve
Reversed Std. Hubs
Center Plate
D
F
GAP
FLEX
FLEX
HUB
HUB
LUBRICATE
THRU
SLEEVE
FLEX HUB
H
J
J
GASKET
LUBRICATE
THRU
SLEEVE
Type GL20-2
Long Tooth Sleeves
Cutoff Long Hubs
Center Plate
Type GL20-4
Std. Tooth Sleeves
Reversed Std. Hubs
Center Plate
Choosing an Assembly
Select the assembly that provides a Total T dimension from the table below equal to the application requirements.
GL20-1 Moderate slide capacity, moderate price.
GL20-2 Greatest slide capacity, highest price.
GL20-4 Least slide capacity, lowest price.
SIZE
Torque
Rating
(lb-in)
Allow
Speed
rpm
Max
Bore l
Min
Bore n
Cplg Wt
with
No Bore-lb
Lube
Wt
lb
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
10,080
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
5,300
4,300
3,700
3,300
2,900
2,600
2,400
2,100
1,900
1,800
1,600
1,400
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
10
20
35
65
90
150
220
300
425
560
700
1100
.05
.08
.14
.25
.40
.60
1.00
1.12
2.00
2.50
3.50
4.80
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
Type GL20-1
SIZE
H
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
B
Max
3.79
5.01
5.93
7.39
8.95
10.77
12.61
13.99
16.07
18.51
19.83
23.30
2.12
2.35
3.04
3.68
4.26
4.90
5.46
6.08
6.91
7.51
8.33
9.66
Gap
Each
Total
Min
Max
B
Max
. 05
.41
.37
.48
.70
.97
1.27
1.37
1.65
2.28
2.09
2.44
.10
.82
.74
.96
1.40
1.94
2.54
2.74
3.30
4.56
4.18
4.88
.31
.31
.31
.37
.37
.45
.57
.63
.71
.71
.83
1.04
.41
1.13
1.05
1.33
1.77
2.39
3.11
3.37
4.01
5.27
5.01
5.92
4.97
6.01
7.33
9.11
10.37
12.39
14.27
15.97
18.09
20.09
22.17
26.16
2.30
2.70
3.30
4.00
3.60
4.10
4.70
5.10
5.90
6.60
7.20
8.30
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
Type GL20-4 t
Type GL20-2
T (Max)
SIZE
T (Max)
Gap
T (Max)
Each
Total
Min
Max
B
Max
.64
.91
1.07
1.34
1.41
1.78
2.10
2.36
2.66
3.07
3.26
3.87
1.28
1.82
2.14
2.68
2.82
3.56
4.20
4.72
5.32
6.14
6.52
7.74
.31
.31
.31
.37
.37
.45
.57
.63
.71
.71
.83
1.04
1.59
2.13
2.45
3.05
3.19
4.01
4.77
5.35
6.03
6.85
7.35
8.78
3.79
5.01
5.93
7.39
8.95
10.77
12.61
13.99
16.07
18.51
19.83
23.30
2.12
2.35
3.04
3.68
4.26
4.90
5.46
6.08
6.91
7.51
8.33
9.66
Gap
Each
Total
Min
Max
.08
.29
.39
.24
.45
.55
.64
.76
.81
.83
.97
1.06
.17
.59
.79
.49
.91
1.10
1.28
1.52
1.63
1.66
1.95
2.13
.24
.54
.26
.84
.86
1.29
1.83
1.85
2.38
3.61
3.06
3.79
.41
1.13
1.05
1.33
1.77
2.39
3.11
3.37
4.01
5.27
5.01
5.92
Gap discs are not required for Sizes 1010 and 1020GL.
28 (451-110)
GL52 Standard Flanged Sleeve
Type
Slide Single Engagement/Dimensions Inches

FOR ALIGNING
M
GL SLEEVE

FOR ALIGNING
M
GL SLEEVE
E
C
F
MIN.
GAP
MAX.
FLEX
HUB
LUBRICATE
THRU
SLEEVE
H H
J
Q
GASKET
RIGID
HUB
Type GL52-1 Long Tooth Sleeve

Reversed Std. Hub
MIN.
GAP
MAX.
FLEX
HUB
LUBRICATE
THRU
SLEEVE
BB
Q
GASKET
A
F
RIGID
HUB
Type GL52-2 Long Tooth Sleeve

Cutoff Long Hub
Choosing an Assembly
Select the assembly that provides a Total T dimension from the table below equal to the application requirements.
GL52-1 Moderate slide capacity, moderate price.
GL52-2 Greatest slide capacity, highest price.
Max Bore l
SIZE
Torque
Rating
(lb-in)
Allow
Speed
rpm
Flex
Hub
Rigid
Hub
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
10,080
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
5,300
4,300
3,700
3,300
2,900
2,600
2,400
2,100
1,900
1,800
1,600
1,400
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
2.375
2.938
3.625
4.375
5.125
5.875
7.250
8.125
9.000
10.000
11.000
13.000
Min
Bore n
Cplg Wt
with
No
Bore-lb
Lube
Wt
lb
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
10
20
35
65
95
150
220
300
430
580
715
1125
.03
.05
.08
.14
.25
.40
.60
.75
1.20
1.60
2.12
3.00
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
.10
.10
.10
.10
.10
.10
.16
.16
.20
.20
.26
.33
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
1.66
1.92
2.40
3.00
3.56
4.12
4.70
5.30
6.00
7.00
7.60
9.00
H See Page 15 for General Information and Reference Notes.
Type GL52-1
SIZE
H
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
SIZE
H
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
Type GL52-2
Gap
Gap
B
Max
T
Max
Min
Max
B
Max
T
Max
Min
Max
3.55
4.42
5.36
6.68
8.03
9.50
11.00
12.39
14.02
16.24
17.51
20.63
2.12
2.35
3.34
3.68
4.26
4.90
5.46
6.08
6.91
7.51
8.33
9.66
.14
.50
.46
.57
.79
1.07
1.43
1.53
1.85
2.48
2.35
2.77
.16
.16
.16
.19
.19
.22
.28
.31
.34
.34
.41
.50
.30
.66
.62
.76
.98
1.29
1.71
1.84
2.19
2.82
2.76
3.27
4.14
4.92
6.06
7.55
8.74
10.31
11.83
13.30
15.03
17.03
18.68
22.06
2.30
2.70
3.30
4.00
3.60
4.10
4.70
5.10
5.90
6.60
7.20
8.30
.73
1.00
1.16
1.43
1.50
1.88
2.26
2.52
2.86
3.27
3.52
4.20
.16
.16
.16
.19
.19
.22
.28
.31
.34
.34
.41
.50
.89
1.16
1.32
1.62
1.69
2.10
2.54
2.83
3.20
3.61
3.93
4.70
(451-110) 29
Type
G70
Disconnect (Inching Drives)/Dimensions Inches

FOR ALIGNING
M
T
LUBRICATE GEAR TEETH AND

SLEEVE PIN GROOVE WITH
MOLYKOTE BR-2 PLUS
OR EQUIVALENT.
V
ZG
AC
GAP
P
C
AB
D
AA
Driving
End
Driven
End
AE
B
Optional hand operated shifter mechanism to shift and

secure the proper position of the sleeve assembly.
SIZE
H
Torque
Rating
(lb-in)
1010G
10,080
1015G
20,790
1020G
37,800
1025G
66,150
1030G 107,100
1035G 163,800
1040G 270,900
1045G 371,700
1050G 500,900
1055G 655,200
1060G 800,100
1070G 1,197,000
Allow
Speed
rpm
630
500
400
330
280
240
200
180
170
150
140
120
Max
Min
Bore l Bore n
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
Cplg Wt
With No
Bore-lb
AA
AB
AC
AE
ZG
Gap
9
15
30
53
80
123
183
262
353
439
603
935
4.56
4.76
6.02
7.42
8.50
9.70
10.62
12.04
13.34
14.04
16.02
18.36
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
2.74
2.70
3.46
4.20
4.72
5.26
5.62
6.42
7.00
7.10
8.30
9.40
2.74
2.70
3.46
4.20
4.72
5.26
5.62
6.42
7.00
7.10
8.30
9.30
1.18
1.16
1.50
1.90
2.16
2.48
2.66
3.04
3.32
3.38
3.94
4.60
.86
.84
1.14
1.48
1.68
1.90
2.08
2.36
2.64
2.68
3.22
3.67
3.82
4.76
5.74
6.80
7.92
9.10
10.60
11.74
13.04
14.04
15.62
17.94
3.30
4.23
5.10
6.16
7.16
8.35
9.85
10.85
12.16
13.16
14.41
16.73
.32
.32
.44
.44
.56
.56
.56
.68
.68
.68
.76
.76
2.36
2.32
3.08
3.82
4.34
4.88
5.24
6.04
6.60
6.70
7.92
9.03
.58
.50
.70
.86
.96
1.06
1.08
1.24
1.37
1.29
1.67
1.96
.125
.125
.125
.188
.188
.250
.250
.312
.312
.312
.312
.375
30 (451-110)
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Type
G72
Disconnect/Dimensions Inches
LUBRICATE SLIDING SURFACES WITH
MOLYKOTE BR-2 PLUS OR EQUIVALENT
AD
2 PINS LOCATED
180 APART

FOR ALIGNING
AC
AA
GAP
AB
FREE RUNNING HUB
B
LONG HUB
Optional hand operated shifter mechanism to shift and

secure the proper position of the sleeve assembly.
Max Bore l
SIZE
Torque
Rating
(lb-in)
Allow
Speed
rpm
Long
Hub
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
10,080
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
4,200
3,200
2,450
2,000
1,650
1,530
1,200
1,060
950
860
830
680
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
Cplg Wt Lube
Min
Free Bore n With No Wt
Bore-lb lb
Hub
1.500
2.062
2.688
3.250
4.000
4.312
5.562
6.188
7.375
7.375
8.625
10.875
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
15
29
50
79
115
180
267
336
461
612
809
1155
.07
.12
.20
.38
.60
.90
1.50
1.70
3.00
3.70
5.25
7.20
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
5.06
5.81
7.06
8.44
9.68
10.88
12.05
12.38
14.19
15.19
18.31
18.88
1.68
2.06
2.44
2.88
3.88
4.00
4.42
4.82
5.62
6.62
7.12
7.75
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
3.30 2.30
4.14 3.00
4.98 3.30
6.10 3.60
7.10 4.20
8.32 4.10
9.66 4.90
10.79 5.50
12.04 7.20
13.16 7.25
14.41 7.62
16.73 10.50
2.25 3.25
3.00 3.62
3.88 4.50
4.75 5.38
5.75 5.62
6.25 6.62
8.00 7.38
8.88 7.25
10.00 8.25
10.00 8.25
11.50 10.88
14.00 10.75
AA
AB
AC
AD
Gap
.50
.56
.88
.88
1.00
1.12
1.25
1.56
1.75
2.12
2.00
2.25
6.25
7.25
7.75
9.00
9.75
11.88
13.88
15.50
15.00
17.75
18.25
23.00
5.00
6.00
6.50
7.50
8.50
10.62
11.62
13.00
12.75
15.75
16.62
20.00
.62
.62
.62
.75
.88
.88
1.00
1.00
1.00
1.12
1.12
1.12
3.68
4.26
5.38
6.50
7.86
8.64
9.66
9.91
11.16
13.31
14.56
15.08
.125
.125
.125
.188
.188
.250
.250
.312
.312
.312
.312
.375
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
(451-110) 31
Type
GP20/52/82 Standard Flanged Sleeve
Insulated/Dimensions Inches
Type GP20 Double Engagement Coupling
Type GP52 Single Engagement Coupling


M
RIGID HUB
FLEX HUB
GAP
F
LUBRICATE
THRU SLEEVE
A
F
Q
.125
.125
SIZE
Torque
Rating
(lb-in)
Cplg Wt With
Lube
Allow Max Bore l Min
No Bore-lb
Wt-lb
Speed
Bore
rpm Flex Rigid n GP20 GP52 GP82 GP20 GP52
Hub Hub
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
5,000 3.625
4,400 4.125
3,900 4.875
3,600 5.750
3,200 6.750
2,900 7.375
2,650 8.250
2,450 9.125
2,150 10.875
LUBRICATE
THRU SLEEVE
GAP
LUBRICATE
THRU SLEEVE
4.375
5.125
5.875
7.250
8.125
9.000
10.000
11.000
13.000
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
65
60
60
95
95
95
150 150 155
215 220 225
300 300 310
420 430 450
550 580 620
675 715 740
1070 1120 1180
.50
.80
1.20
2.00
2.30
3.90
4.90
7.00
9.60
Type GP82 Rigid Coupling
.26
.40
.60
1.03
1.25
2.00
2.50
3.75
5.00
E
L
L
A
GAP
INSULATOR
WASHERS
INSULATOR
BUSHINGS
Q
.125
Q
B
INSULATOR
CENTER PLATE
SIZE
H
1025GP
1030GP
1035GP
1040GP
1045GP
1050GP
1055GP
1060GP
1070GP
Flange Bolt
Dia & Length Torque
(lb-in)
.500-13 x 3.00
.500-13 x 3.00
.625-11 x 4.00
.625-11 x 4.00
.625-11 x 4.00
.750-10 x 5.00
.750-10 x 5.00
.750-10 x 4.00
.875- 9 x 4.50
32 (451-110)
420
420
840
840
840
1440
1440
1440
1800
B
A
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
Gap
GP20
GP52
GP82
6.38
7.49
8.75
9.88
11.06
12.49
13.68
15.24
17.89
6.24
7.36
8.55
9.68
10.87
12.29
13.88
15.28
17.98
6.12
7.24
8.36
9.52
10.72
12.12
14.12
15.32
18.12
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
.10
.10
.10
.16
.16
.20
.20
.26
.33
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
3.60
4.20
5.10
5.70
6.50
7.20
8.00
9.00
10.50
3.00
3.56
4.12
4.70
5.30
6.00
7.00
7.60
9.00
SIZE
GP20
GP52
GP82
.325
.325
.385
.385
.450
.450
.450
.450
.510
.325
.325
.350
.420
.450
.480
.480
.540
.635
.335
.335
.335
.455
.455
.535
.535
.655
.795
1025GP
1030GP
1035GF
1040GP
1045GP
1050GP
1055GP
1060GP
1070GP
Type
Rigid/Dimensions Inches
E
L
GAP
A
F
Type G81 Shrouded Bolts furnished

only when specified on order. Sizes
1060G and 1070G available only
as Type G82.
Q
B
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Torque
Rating
(lb-in)
Allow
Speed
rpm
Max
Bore l
Min
Bore n
10,080
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
8,000
6,500
5,600
5,000
4,400
3,900
3,600
3,200
2,900
2,650
2,450
2,150
2.375
2.938
3.625
4.375
5.125
5.875
7.250
8.125
9.000
10.000
11.000
13.000
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
Cplg Wt With
No Bore-lb
G81
G82
9
19
30
55
90
135
210
290
415
590
...
...
10
20
35
60
95
155
225
310
450
620
740
1180
Gap
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
3.32
3.84
4.80
6.00
7.12
8.24
9.40
10.60
12.00
14.00
15.20
18.00
.10
.10
.10
.10
.10
.10
.16
.16
.20
.20
.26
.33
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
1.66
1.92
2.40
3.00
3.56
4.12
4.70
5.30
6.00
7.00
7.60
9.00
.200
.200
.200
.200
.200
.200
.320
.320
.400
.400
.520
.660
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
(451-110) 33
Type
GV82 Standard Flanged Sleeve
Rigid Thrust/Dimensions Inches

Type GV82 couplings are used as rigid connections for the low
speed shaft of a gear drive and a mixer shaft or suspended load.
The coupling carries the torque load, weight of the shaft and
impeller, thrust forces and resulting bending moments.
When a rigid coupling is required, the following additional
information is necessary.
1. Required thrust capacity and direction of thrust.
2. Radial force at impeller.
3. Distance from the center of coupling fastener flange to the
center of the impeller.
4. Weight of shaft and impeller.
A
DOWEL PINS
F
KEYWAY
U
GAP
L
E
H
H
L
B
Q
RIGID COUPLING
U
X-DIAMETER PILOT HOLE THRU ONE
WALL IN EACH HUB AT 90 TO KEYWAY
FOR W-DOWEL. AFTER MOUNTING
HUBS, DRILL AND REAM THRU FOR .0010"T
TO .0005"L DOWEL FIT. STAKE DOWELS
IN PLACE.
MIXER SHAFT
SIZE
H
Torque
Rating
(lb-in)
1010GV 10,080
1015GV 20,790
1020GV 37,800
1025GV 66,150
1030GV 107,100
1035GV 163,800
1040GV 270,900
1045GV 371,700
1050GV 500,900
1055GV 655,200
1060GV 800,100
1070GV 1,197,000
Hub Bore
Range l
1.375- 2.250
1.625- 2.750
2.500- 3.250
3.250- 4.000
3.500- 4.500
4.000- 5.250
4.500- 6.250
5.000- 7.000
5.750- 7.750
5.750- 8.500
6.750- 9.250
6.750-10.750
Wt
Cplg
Wt With
No
Bore-lb
10
20
35
60
95
155
225
310
450
620
740
1180
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
3.32
3.84
4.80
6.00
7.12
8.24
9.40
10.60
12.00
14.00
15.20
18.00
.10
.10
.10
.10
.10
.10
.16
.16
.20
.20
.26
.33
H Refer to Page 15 for General Information and other Reference Notes.
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
1.66
1.92
2.40
3.00
3.56
4.12
4.70
5.30
6.00
7.00
7.60
9.00
.38
.50
.75
1.00
1.12
1.25
1.38
1.50
1.75
1.75
2.00
2.00
Dowel
Hole-Dia
Dowel
Dia x Length
.375 x
.500 x
.750 x
1.000 x
1.125 x
1.250 x
1.375 x
1.500 x
1.750 x
1.750 x
2.000 x
2.000 x
Gap
.344
.469
.719
.938
1.063
1.188
1.313
1.438
1.688
1.688
1.938
1.938
.200
.200
.200
.200
.200
.200
.320
.320
.400
.400
.520
.660
Size
H
+.0005
-.0000
3.22
4.06
4.88
5.98
6.96
8.20
9.52
10.64
11.86
13.00
14.22
16.56
.3740
.4990
.7490
.9990
1.1240
1.2490
1.3740
1.4990
1.7490
1.7490
1.9990
1.9990
1010GV
1015GV
1020GV
1025GV
1030GV
1035GV
1040GV
1045GV
1050GV
1055GV
1060GV
1070GV
Dowels: diameters, +.000", -.001" material, AISI 4140 hardness, 310-350 HB; furnished by the Factory. Customer is responsible for checking and furnishing driven shaft with
satisfactory capacity.
OTHER AXIAL RETENTION OPTIONS AVAILABLE ON TYPE GXVF

(Refer to Falk)
KEEPER PLATE
34 (451-110)
REGISTERED KEEPER PLATE
WELDED
Type
GR20 Standard Flanged Sleeve
Shear Pin/Double Engagement Dimensions Inches

SHEAR
PLATES
HARDENED
BUSHING
SHEAR PIN
GAP
C
AA
D
X
SHEAR NOTCH
DIAMETER
LUBRICATE THRU
SLEEVE - BOTH SIDES
H
B
SIZE
H
1010GR
1015GR
1020GR
1025GR
1030GR
1035GR
1040GR
1045GR
1050GR
1055GR
1060GR
1070GR
Shear Torque
(lb-in x 1000)
Torque
Rating
(lb-in)
Min.
Max.
Allow Cplg Wt
Speed With No
rpm Bore-lb
10,080
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
1.1
2.5
5.3
9.4
15.7
22.5
27.8
48.1
61.8
79.0
111.3
159.7
9.5
21.3
39.4
70.9
118.1
181.1
275.6
378.0
511.9
669.4
886.3
1260.6
5,000
4,000
3,600
2,700
2,400
2,100
1,900
1,800
1,750
1,500
1,400
1,250
Lube
Wt-lb
AA
Gap
SIZE
.09
.16
.25
.50
.80
1.20
2.00
2.30
3.90
4.90
7.00
9.60
4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75
4.79
5.44
6.70
7.94
9.22
10.76
11.88
13.00
15.53
16.71
18.29
20.85
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00
3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73
.360
.360
.480
.480
.480
.480
.480
.480
.980
.980
.980
.980
2.00
2.40
3.00
3.60
4.20
5.10
5.70
6.50
7.20
8.00
9.00
10.50
5.812
7.250
8.250
10.500
11.562
13.125
14.625
15.750
17.250
19.000
20.500
23.250
6.812
8.250
9.250
12.500
13.312
14.875
16.375
17.750
19.000
21.000
23.260
26.000
1.406
1.562
1.819
1.875
2.040
2.375
2.375
2.375
3.470
3.470
3.470
3.470
1010GR
1015GR
1020GR
1025GR
1030GR
1035GR
1040GR
1045GR
1050GR
1055GR
1060GR
1070GR
19
33
62
108
146
225
304
407
616
797
972
1478
H Refer to Page 15 for General Information and other Reference Notes. Minimum and maximum bores are the same as those for Type G20, Page 19.
TABLE 8 Shear Pin Design Criteria

Shear Torque (lb-in)
Size
1010GR
1015GR
1020GR
1025GR
1030GR
1035GR
1040GR
1045GR
1050GR
1055GR
1060GR
1070GR
2- Pin Design
4- Pin Design
Minimum
Maximum
Minimum
Maximum
1,100
2,500
5,300
9,400
15,700
22,500
27,800
48,100
61,800
79,000
111,300
159,700
3,780
8,500
15,750
28,350
47,250
72,450
110,250
151,200
204,750
267,800
354,500
504,000
3,790
8,510
15,760
28,360
47,260
72,460
110,260
151,210
204,760
267,810
354,510
504,010
9,500
21,300
39,400
70,900
118,100
181,100
275,600
378,000
511,900
669,400
886,300
1,260,600
(451-110) 35
Type G Standard Flanged Sleeve

Mill Motor & Taper Bores/Dimensions Inches
TABLE 9 Standard AISE AC & DC Mill Motor Coupling Selections
AMOUNT MACHINED FROM

HUB FACE ON GAP SIDE
ZD
ZH
ZE
ZG
Motor Frame Sizes

2
602
UH
UG
802
AC
A,B & C 1,2 & 4
ZD
R
Z
UG
UH
Keyway
ZD
ZE
ZG
ZH
1015G
1020G
1025G
.10
.10
.10
.31
1.437
1.750
.500 x .250
3.250
.94
3.00
.06
.22
.49
.024
+.XXX
.000
...
1015G
1020G
1025G
1030G
.10
.10
.10
.10
.38
1.635
2.000
.500 x .250
3.375
1.00
3.50
.00
.16
.43
.75
.029
606
806
AC
8 &12
1020G
1025G
1030G
1035G
.10
.10
.10
.10
.38
2.083
2.500
.500 x .250
4.000
1.12
4.00
.04
.30
.62
1.00
.029
608
808
...
1025G
1030G
1035G
1040G
.10
.10
.10
.16
.50
2.531
3.000
.750 x .250
5.250
1.25
4.50
.18
.50
.88
1.26
.029
610
810
AC180
1025G
1030G
1035G
1040G
.10
.10
.10
.16
.25
2.781
3.250
.750 x .250 5.625t
1.38
4.50
.05
.38
.76
1.14
.034
612
812
AC
25 & 30
1030G
1035G
1040G
1045G
.10
.10
.16
.16
50
3.104
3.625
.750 x .250
6.250
1.50
5.00
.25
.63
1.01
1.27
.034
614
814
AC
40 & 50
1035G
1040G
1045G
1050G
.10
.16
.16
.20
.50
3.729
4.250
1.000 x .375
6.875
1.62
5.00
.50
.89
1.15
1.60
.034
616
816
...
1035G
1040G
1045G
1050G
.10
.16
.16
.20
.62
4.052
4.559 Q
4.625
4.625 1.250 x .375
4.625
7.690
7.875
7.875
7.875
1.75
4.870 Q
5.500
5.500
5.500
.38
.76
1.02
1.46
.034
618
818
...
1040G
1045G
1050G
.16
.16
.20
.62
4.375
5.000
1.250 x .500
8.375
1.32
6.00
1.20
1.47
1.91
0.38
620
820
...
1045G
1050G
1055G
.16
.20
.20
5.172
5.875
1.500 x .750
9.750
1.75
6.75
1.02
1.47
2.02
.038
622
822
...
1045G
1050G
1055G
1060G
.16
.20
.20
.26
.75
5.495
6.250
1.500 x .750
9.750
2.37
7.25
.40
.85
1.39
1.64
.038
624
824
...
1050G
1055G
1060G
1070G
.20
.20
.26
.33
.75
6.037
7.000
1.500 x .750
9.750
2.37
9.25
.84
1.39
1.64
2.35
.038
UH
UG
803
804
ZH
ZE
603
604
COUPLING
SIZE
.75
H See Page 15 for General Information and other Reference Notes. Minimum coupling selections are based on coupling bore
capacity. Check coupling rating for all selections. Refer to Pages 19 & 21 for coupling dimensions.
Spanner wrench required for Size 1025G.
Q For rigid hub only.
TABLE 10 Taper and Counter Bore Limitations

SIZE
Flex Hub
Rigid Hub
P
Max
UG
Min
UH
Max
ZD
Max
ZE
Min
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
4.00
4.50
5.12
5.88
6.50
7.25
8.00
9.62
11.62
11.75
12.00
12.20
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
1.88
2.38
2.88
3.62
4.12
4.88
5.75
6.50
7.00
7.75
8.75
10.00
.73
1.00
1.16
1.43
1.75
2.13
2.51
2.77
3.22
3.77
4.02
4.73
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
P
Max
UG
Min
UH
Max
Z
Max
ZE
Min
.250
.312
.375
.438
.500
.625
.750
.750
.875
1.000
1.000
1.250
4.10
4.60
5.22
5.98
6.60
6.72
7.52
9.82
11.82
11.94
12.25
12.32
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
2.38
2.94
3.75
4.38
5.12
5.88
6.75
7.50
8.75
9.50
10.50
12.00
3.00
3.38
4.00
5.62
6.25
6.88
8.38
9.75
10.75
11.75
13.00
15.00
1.56
1.82
2.30
2.90
3.46
4.02
4.50
5.10
5.80
6.80
7.34
8.67
Keyway
.500
.625
.750
.875
1.000
1.250
1.500
1.500
1.750
2.000
2.000
2.500
x
x
x
x
x
x
x
x
x
x
x
x
This table specifies the taper bore limitations for the usual requirements. For hubs longer than those listed, refer to the Factory.
SIZE
Keyway
.500
.625
.750
.875
1.000
1.250
1.500
1.500
1.750
2.000
2.000
2.500
x
x
x
x
x
x
x
x
x
x
x
x
.250
.312
.375
.438
.500
.625
.750
.750
.875
1.000
1.000
1.250
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Standard Long Hub length; consult the Factory for longer lengths.
Keyway shown is for maximum bore with square key.

36 (451-110)
Engineering Data Standard Flanged Sleeve & Continuous Sleeve

TABLE 11 Recommended Commercial Keys for Bores with One Key Inches & Millimeters
INCHES (Per ANSI B17.1 Standard)
Shaft Diameter
Over
Through
.438
.562
.875
1.250
1.375
.562
.875
1.250
1.375
1.750
Shaft Diameter
Key
.125 x .125
.188 x .188
.250 x .250
.312 x .312
.375 x .375
Over
Through
1.750
2.250
2.750
3.250
3.750
2.250
2.750
3.250
3.750
4.500
Shaft Diameter
Key
.500 x .500
.625 x .625
.750 x .750
.875 x .875
1.000 x 1.000
Over
Through
4.500
5.500
6.500
7.500
9.000
5.500
6.500
7.500
9.000
11.000
Shaft Diameter
Key
1.250 x 1.250
1.500 x 1.500
1.750 x 1.500
2.000 x 1.500
2.500 x 1.750
Over
Through
11.000
13.000
15.000
18.000
...
13.000
15.000
18.000
22.000
...
Key
3.000 x 2.000
3.500 x 2.500
4.000 x 3.000
5.000 x 3.500
...
MILLIMETERS (Per ISO R773 Standard)

Shaft Diameter
Over
Through
6
8
10
12
17
22
30
8
10
12
17
22
30
38
Shaft Diameter
Key
2x2
3x3
4x4
5x5
6x6
8x7
10 x 8
Over
Through
38
44
50
58
65
75
85
44
50
58
65
75
85
95
Shaft Diameter
Key
12
14
16
18
20
22
25
x 8
x 9
x 10
x 11
x 12
x 14
x 14
Over
Through
95
110
130
150
170
200
230
110
130
150
170
200
230
260
Shaft Diameter
Key
28 x 16
32 x 18
36 x 20
40 x 22
45 x 25
50 x 28
56 x 32
Over
Through
260
290
330
380
440
...
...
290
330
380
440
500
...
...
Key
63 x 32
70 x 36
80 x 40
90 x 45
100 x 50
...
...
TABLE 12 Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz Metric Motors
NEMA 60 HERTZ MOTORS (hp)
Frame Size
Shaft Diameter
T Frames
143 145 182 184 213 215 254 256 284 286 324 326 364 365 404 405 444 445 284 286 324 326 364 365 404 405 444 445
.88
.88
Drip Proof 1 1/2 2-3

3600 RPM
Enclosed 1 1/2 2
1800 RPM
Drip Proof
Enclosed
TS Frames
1.13 1.13 1.38 1.38 1.63 1.63 1.88 1.88 2.13 2.13 2.38 2.38 2.88 2.88 3.38 3.38 1.63 1.63 1.88 1.88 1.88 1.88 2.13 2.13 2.38 2.38
5
3
7 1/2 10 15
5 7 1/2 10
20
15
25
20
30
25
40
30
50
40
60
50
75
60
100 125 150 200 250

75 . . . 100 125 150
30
25
40
30
50
40
60
50
75
60
100 125 150 200 250

75 . . . 100 125 150
7 1/2 10
7 1/2 10
15
15
20
20
25
25
30
30
40
40
50
50
60
60
75
75
100 125 150 200

. . . 100 125 150
25
25
30
30
40
40
50
50
60
60
75
75
100 125 150 200

. . . 100 125 150
7 1/2 10
15
20
25
30
40
50
60
75
100 125
15
20
25
30
40
50
60
75
100 125
7 1/2 10
15
20
25
30
40
50
60
75
10
15
20
25
30
40
50
60
75
1 1 1/2-2 3
1 1 1/2-2 3
5
5
Proof
1200 RPM &Drip
Enclosed
3 /4
1 1/2
Proof
900 RPM &Drip
Enclosed
1 /2
3/4
1 1/2
100
100
50 HERTZ METRIC MOTORS (kW)

Frame Size
80
90S
90L
100L
112M
132S
Shaft
Diameter
19
24
24
28
28
38
3000 RPM
0,75
1,10
1,5
2,2
3,0
5,5
7,5
1500 RPM
0,55
0,75
1,1
1,5
2,2
3,0
5,5
1000 RPM
0,37
0,55
0,75
1,1
1,5
2,2
750 RPM
0,18
0,25
0,37
0,55
0,75
1,1
1,5
132M
38
160M
160L
180M
180L
200M/L
225S
225M
250S
250M
280S
280M
55
55
60
55
60
60, 65
70
60, 65
70
65, 75
80
65, 75
80
30
37
45
45
55
55
75
75
90
90
110
22
30
37
45
45
55
55
75
75
90
90
110
42
42
48
48
11
15
18,5
22
7,5
11
15
18,5
4
5,5
7,5
11
15
18,5
22
30
30
37
37
45
45
50
55
75
2,2
4
5,5
7,5
11
15
18,5
22
30
30
37
37
45
45
55
(451-110) 37

TABLE 13 Type G & GC Flex/Pilot Hub Maximum Bores Inches & Millimeters
INCHES
With One Square Key
SIZE
H
Max
Bore
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
1070G
MILLIMETERS Fits Per Table 12

Max Bore l
Max. Bore l
Int Fit w/ With

Setscrew Puller
Holes Per
Over
Keyway Table 17
With
Int Fit
Std
Bore w/Setscrew Puller
Over Holes Per
Fits Per
Table 15 Keyway Table 17
With One Rectangular Key
Y=X
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.500
7.000
7.750
8.750
10.000
.500
.625
.750
.875
1.000
1.250
1.500
1.500
1.750
2.000
2.000
2.500
.250
.312
.375
.437
.500
.625
.750
.750
.875
1.000
1.000
1.250
Max
Bore
Y=X
2.000
2.500
3.125
3.875
4.375
5.250
6.250
6.750
7.375
8.250
9.125
10.875
.500
.625
.750
1.000
1.000
1.250
1.500
1.750
1.750
2.000
2.500
2.500
.187
.218
.250
.375
.375
.437
.500
.750
.750
.750
.875
.875
Max
Bore
Y=W/2
2.125
2.750
3.250
4.000
4.750
5.750
6.500
...
...
...
...
...
.500
.625
.750
1.000
1.250
1.500
1.500
...
...
...
...
...
.125
.125
.125
.250
.250
.250
.250
...
...
...
...
...
1.750
2.250
2.750
3.250
3.750
4.500
5.500
5.750
6.500
7.500
8.000
9.000
Min
Bore n
1.500
2.125
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
13
20
26
32
39
51
64
77
89
102
115
127
50
65
78
98
111
134
160
183
200
220
244
289
45
60
75
88
101
121
150
160
177
200
212
235
38
54
72
92
104
124
146
171
187
209
232
276
TABLE 14 Type G & GC Rigid Hub & Maximum Bores Inches & Millimeters
INCHES
With One Square Key
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Max
Bore
MILLIMETERS Fits Per Table 12

Max. Bore l
Max Bore l
Int Fit w/ With

Setscrew Puller
Over Holes Per
Keyway Table 17
With
Int Fit
Std
Bore w/Setscrew Puller
Over Holes Per
Fits Per
Table 15 Keyway Table 17
With One Rectangular Key
Y=X
2.375
2.937
3.625
4.375
5.125
5.875
6.750
7.625
8.750
9.750
10.500
12.000
.625
.750
.875
1.000
1.250
1.500
1.750
1.750
2.000
2.000
2.500
3.000
.312
.375
.437
.500
.625
.750
.875
.875
1.000
1.000
1.250
1.500
Max
Bore
Y=X
2.500
3.250
3.875
4.625
5.500
6.500
7.250
8.125
9.000
10.000
11.000
13.000
.625
.750
1.000
1.250
1.250
1.500
1.750
2.000
2.000
2.500
2.500
3.000
.218
.250
.375
.437
.437
.500
.750
.750
.750
.875
.875
1.000
Max
Bore
Y=W/2
2.750
3.375
4.000
4.875
5.875
...
...
...
...
...
...
...
.625
.875
1.000
1.250
1.500
...
...
...
...
...
...
...
.125
.187
.250
.250
.250
...
...
...
...
...
...
...
2.250
2.750
3.250
3.875
4.500
5.500
6.000
7.000
8.250
8.750
9.750
11.000
Min
Bore n
2.000
2.750
3.625
4.375
5.125
5.875
7.250
8.125
9.000
10.000
11.000
13.000
13
20
26
32
39
51
64
77
89
102
115
127
65
80
98
118
140
163
196
216
235
266
290
340
60
75
88
107
121
150
167
190
220
230
260
290
51
70
92
111
130
150
185
205
228
250
280
330
Shaded areas indicate maximum bores for standard keys recommended in Table 11.
W
Y - SHAFT
X - HUB
TABLE 15 Recommended Bore Tolerances

Rexnord Steel Coupling Hubs Millimeters
Shaft Diameter
(ISO/R775-1969)
Nominal
Tolerance
Transitional
Interference
F7
H7
M6
F7
H7
K6
F7
H7
K7
m6
F7
H7
M7
m6
F7
H7
P7
Over 200 to 355
m6
F7
H7
R7
Over 355 to 500
m6
F7
H7
R8
j6/k6 t
Over 30 to 50
k6
Over 50 to 80
m6
Over 80 to 100
Over 100 to 200
6 to 30
Check Key Stresses
Bore Diameter Tolerance

Clearance
Per DIN 748 Differs with ISO/R775.
38 (451-110)

SHROUDED OR EXPOSED BOLTS
H
A
DIA.
X
DIA.
S
DIA.
B.C.
DIA.
B.C.
DIA.
N
O
BOLT HOLES
FLANGED SLEEVE
RIGID HUB
TABLE 16 Flanged Sleeve and Rigid Hub Details

Shrouded or Exposed Bolts
SIZE
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
+.000
.004
.010
4.562
6.000
7.000
8.375
9.438
11.000
12.500
13.625
15.313
16.750
18.000
20.750
.100
.100
.100
.100
.100
.100
.160
.160
.200
.200
.260
.330
H
.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12
Shrouded
S
.010
.010
3.060
3.810
4.640
5.700
6.660
7.690
9.060
10.060
11.060
12.090
13.280
15.300
3.180
3.920
4.800
5.860
6.820
7.860
9.250
10.250
11.420
12.420
13.920
15.940
Exposed
B.C.
Bolt
No.-Dia
B.C.
Bolt
No.-Dia
3.750
4.812
5.812
7.000
8.000
9.281
10.625
11.750
13.188
14.438
...
...
6-.250
8-.375
10-.375
10-.500
12-.500
12-.625
14-.625
14-.625
14-.750
16-.750
...
...
.46
.58
.58
.78
.78
.97
.97
.97
1.16
1.16
...
...
.250
.250
.250
.320
.320
.400
.400
.400
.560
.560
...
...
3.750
4.812
5.875
7.125
8.125
9.500
11.000
12.000
13.500
14.500
15.750
18.250
6-.250
8-.375
6-.500
6-.625
8-.625
8-.750
8-.750
10-.750
8-.875
14-.875
14-.875
16-1.000
TABLE 17 Puller Bolt Holes (Conforms to API 610 Specs.)

B.C.
Flex Hub/Pilot Hub
Rigid Hub
Tap Size
UNC
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
1070G
2.060
2.750
3.500
4.440
5.060
6.000
7.125
7.875
8.500
9.375
10.375
12.250
2.625
3.375
4.250
5.240
6.160
7.180
8.260
9.180
10.200
11.200
12.460
14.500
.375-16 x .50
.375-16 x .50
.375-16 x .50
.375-16 x .50
.375-16 x .50
.500-13 x .62
.625-11 x .75
.625-11 x .75
.750-10 x .88
.750-10 x .88
.750-10 x .88
1.000-8 x 1.18
SIZE

See Tables 13 and 14 for maximum bore limitations.
B.C.
Puller bolt holes are available

for an extra charge.
(451-110) 39

TABLE 18 Torsional Stiffnesslb-in/Radian (106) With No Bores
Exposed Bolt Types
Half Couplings
SIZE
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
1070G
Shrouded Bolt Types
Complete Couplings
Half Couplings
Continuous Sleeve
Complete Couplings
Flex
Half
Rigid
Half
G20
GP20
G52
GP52
Flex
Half
Rigid
Half
G10
G51
GC02
GC05
42
107
162
246
355
469
963
1223
1966
2167
2588
4276
91
213
349
611
912
1501
2376
3144
4226
5375
6584
10202
21
53
81
123
177
234
481
611
983
1083
1294
2138
28
71
110
177
255
357
685
880
1342
1554
1857
3013
28
79
128
197
293
496
698
1017
1573
1954
...
...
84
188
317
557
848
1371
2138
2942
4052
4994
...
...
14
39
64
99
146
248
349
508
786
977
...
...
21
55
91
146
218
364
526
756
1133
1404
...
...
29
60
103
194
304
433
...
...
...
...
...
...
28
59
102
195
306
442
...
...
...
...
...
...
TABLE 19 WR 2 (lb-in2) Values With No Bores

Type G and GP
SIZE
H
G10
G32 t
G20
GP20
1010G/GC
16
19
1015G/GC
55
70
1020G/GC
123
150
1025G/GC
302
385
1030G/GC
580
705
1035G/GC 1,320 1,625
1040G 2,595 3,105
1045G 4,235 5,035
1050G 7,530 8,990
1055G 12,470 13,785
1060G . . .
18,210
1070G . . .
38,760
Min.
BE
Cplg.
WR2
Spacer Q
WR 2
per inch
3.25
3.25
3.25
3.75
3.75
4.75
4.75
4.75
5.75
5.75
5.75
5.75
35
125
245
610
1,085
2,495
4,520
7,060
13,220
19,755
24,245
50,620
1.51
1.81
4.10
7.78
11.67
26.50
49.10
88.30
120.00
159.00
226.00
332.00
G51
Type GL
G52
GP52
G70
G72
G81
G82
GP82
GV82
GL20
GL52
Type GV
GV10
GV20
Type GC
GV51
GV52
GC02
GC05
17
20
11
21
17
20
20
20
16
19
17
20
56
71
29
77
57
73
72
72
54
69
57
72
130
155
80
170
135
160
155
155
125
145
130
160
320
400
210
425
340
420
395
405
305
385
325
405
620
745
450
800
660
785
740
760
580
705
625
750
1,390 1,695
940 1,780 1,440 1,765 1,685 1,720 1,310 1,615 1,385 1,705
2,735 3,250 1,970 3,355 2,850 3,400 3,260 3,300 2,580 3,090 2,750 3,285
4,475 5,195 3,440 5,170 4,680 5,360 5,270 5,270 4,195 4,995 4,495 5,235
8,040 9,520 5,610 9,510 8,545 10,040 9,425 9,670 7,550 9,010 8,155 9,635
13,555 15,000 8,190 14,300 14,630 16,190 14,465 15,220 12,485 13,795 13,710 15,170
...
19,795 13,520 20,810
...
21,375 19,430 20,205
...
18,340
...
20,165
...
42,040 28,320 40,350
...
45,295 41,150 42,775
...
38,880
...
42,780
10.2
29
77
220
468
910
...
...
...
...
...
...
10.4
30
80
225
478
927
...
...
...
...
...
...

2
To determine total WR of spacer couplings with a BE (distance between shaft ends) greater than minimum:
1. Subtract minimum BE from required BE.

2. Multiply the result of Step 1 by the appropriate spacer WR2 and add to coupling WR2 at minimum BE.
2
2
Q Values apply to the tube portion only. Flange WR is included in the spacer WR for minimum BE.
TABLE 20 Standard Filleted Keyways & Chamfered Keys

Nominal Bore
Key
Over
Thru
Size
(Nominal)
.438
.562
.875
1.250
1.375
1.750
2.250
2.750
3.250
3.750
4.500
5.500
6.500
7.500
9.000
11.000
.562
.875
1.250
1.375
1.750
2.250
2.750
3.250
3.750
4.500
5.500
6.500
7.500
9.000
11.000
13.000
.125 x .125
.187 x .187
.250 x .250
.312 x .312
.375 x .375
.500 x .500
.625 x .625
.750 x .750
.875 x .875
1.000 x 1.000
1.250 x 1.250
1.500 x 1.500
1.750 x 1.500
2.000 x 1.500
2.500 x 1.750
3.000 x 2.000
Hub Keyway
45 Chamfer
Suggested
.031
.031
.031
.047
.047
.047
.078
.078
.078
.078
.156
.156
.156
.156
.156
.219
Width
.125
.187
.250
.312
.3750
.5000
.625
.750
.875
1.000
1.2500
1.5000
1.750
2.000
2.500
3.000
+.002
.000
+.0025
.0000
}
}
}
}
+.003
.000
+.0035
.0000
+.004
.000
+.005
.000
Depth s
+.010 to +.020
Fillet
Radii
.062
.093
.125
.156
.187
.250
.312
.375
.437
.500
.625
.750
.750
.750
.875
1.000
.016
.016
.016
.031
.031
.031
.062
.062
.062
.062
.125
.125
.125
.125
.125
.188
Shallow keyway depths must be equal or exceed 2/3 of the full keyway depth of the square keys shown above.
40 (451-110)

VARIABLE GAP Normally it is not necessary to overhang gear
coupling hubs since the hubs can readily be reversed to produce
different gap dimensions as illustrated in Figures 1, 2 and 4 below.
Also, long hubs from Table 10, Page 36, can be cut off to suit
required gap as illustrated in Figures 3 and 5 below.
However when the distance between shafts is greater than the
allowable coupling gap, overhang one or both hubs. It must be
remembered that this practice reduces shaft-hub engagement. If the
overhang with a standard hub results in less than .75 times the shaft
diameter engagement, a coupling with long hubs is recommended.
Use the standard interference fit and check key strength.
CAUTION: The effect of open keyways on coupling balance should
always be considered.
If axial shaft movement is required, use the Type GL slide coupling.
MISALIGNMENT CAPACITY Shaft misalignment can be

due to the combined effects of both parallel and angular shaft
displacement. Falk 1000 series gear couplings are designed to
accommodate a static misalignment of 1-1/2 per gear mesh.
The recommended installation misalignment is limited to 1/8 per
gear mesh. Axial movement of connected shafts is also
accommodated.
It is important that flexible couplings be properly aligned so that
the maximum benefits of the equipment can be obtained. These
benefits include the following:
1. Longer coupling life with minimum maintenance.
2. Longer life of the connected equipment as a result of reduced
bending moments and radial forces which are related to the
amount of misalignment.
3. Permit drive systems to have reserve misalignment capacity to
accommodate unavoidable alignment changes caused by
bearing wear foundation settling, thermal expansion, etc.
Double Engagement Couplings

C
ZD
CUTOFF
GAP
GAP
TWO HUBS REVERSED
ZD
CUTOFF
ONE HUB REVERSED
Figure 1
Dimension Y
must be
equal to or
greater than
Dimension X
times .75.
If not, use
long hubs.
GAP
Figure 2
Double Engagement
Single Engagement
LONG HUB CUTOFF
ANGULAR
GAP
Figure 3
Single Engagement Couplings

L
ANGULAR
A
GAP
PARALLEL
GAP
A
P
B
ZD
CUTOFF
GAP
FLEX HUB REVERSED
A MINUS B
GAP
TABLE 22 Misalignment Capacity
LONG FLEX HUB CUTOFF
Double Engagement
Figure 5
Figure 4
TABLE 21 Type G Only Variable Gap

SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
C
Std
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69
L
Std
1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67
ZG
P
Max Max
t
4.00
4.50
5.12
5.88
6.50
7.25
8.00
9.62
11.62
11.75
12.00
12.20
.728
1.000
1.160
1.430
1.750
2.130
2.510
2.770
3.220
3.770
4.020
4.730
SIZE
H
Coupling Gap
Double Engagement
Fig 1 Fig 2 Fig 3
Std
Fig 4 Fig 5
.125
.125
.125
.188
.188
.250
.250
.312
.312
.312
.312
.375
.409
1.125
1.045
1.328
1.768
2.390
3.110
3.372
4.012
5.272
5.012
5.915
.156
.156
.156
.188
.188
.218
.281
.312
.344
.344
.406
.500
.298
.656
.616
.758
.978
1.288
1.711
1.842
2.194
2.824
2.756
3.270
1.581
2.125
2.445
3.048
3.688
4.510
5.270
5.852
6.752
7.852
8.352
9.835
Standard gap must be increased by the amount cut off the hub, or hubs, to
maintain the correct flex hub tooth position.
.884
1.156
1.316
1.618
1.938
2.348
2.791
3.082
3.564
4.114
4.426
5.230
Recommended
Installation
Maximum
Maximum
Operating Q
Single Engagement s
Angular Maximum
Inches
Parallel Angular Parallel Angular Recommended

Installation
Offset-in. Inches Offset-in. Inches
A Minus B
A Minus B
P
A Minus B
P
Single Engagement
Std
.267
.625
.585
.758
.978
1.320
1.680
1.842
2.162
2.792
2.662
3.145
A MINUS B
1010G
1010GC
1015G
1015GC
1020G
1020GC
1025G
1025GC
1030G
1030GC
1035G
1035GC
1040G
1045G
1050G
1055G
1060G
1070G
.002
.002
.003
.002
.003
.002
.004
.002
.005
.002
.006
.003
.007
.008
.009
.011
.011
.013
.006
.003
.007
.007
.009
.009
.011
.011
.013
.013
.015
.013
.018
.020
.022
.024
.026
.031
.026
.011
.034
.017
.040
.019
.050
.024
.060
.027
.072
.032
.084
.094
.107
.123
.132
.155
.071
.071
.089
.089
.108
.108
.135
.135
.157
.157
.183
.183
.216
.242
.262
.288
.314
.367
.006
.006
.007
.007
.009
.009
.011
.011
.013
.013
.015
.015
.018
.020
.022
.024
.026
.031
Maximum
Operating
Q
A Minus B
.035
.035
.045
.045
.054
.054
.067
.067
.079
.079
.092
.092
.108
.121
.131
.144
.157
.183
Q These maximum operating alignment limits are each based on 3/4 per flex half
coupling. Combined values of parallel and angular misalignment should not

exceed 3/4 . Type GL slide couplings are limited to 1/4 per flex half.
s Do not use single engagement couplings to compensate for parallel
offset misalignment
(451-110) 41
Type G20 Large Flanged Sleeve

M
GAP
C
C
D
F
LUBRICATE
THRU SLEEVE
J
B
SIZE
Torque Rating
lb-in (millions)
1000
Series
2000
Series
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
1.506
1.997
2.747
3.654
4.914
6.363
8.064
9.702
11.592
14.679
18.963
24.066
30.744
39.753
51.660
59.850
2.070
2.791
3.919
5.393
6.880
8.190
10.080
11.970
14.490
18.900
25.200
31.500
39.690
48.510
59.850
72.450
Allow
Speed
rpm
1,750
1,550
1,450
1,330
1,200
1,075
920
770
650
480
370
290
270
250
230
220
Cplg Wt
Max
With No
Min
Bore One
n Bore-lb
Rect Key l Bore
10.50
11.25
12.75
14.00
15.25
16.25
17.75
19.00
21.00 t
24.25 t
27.00 t
30.00 t
33.75 t
37.00 t
39.00 t
42.00 t
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
10.000
11.250
12.500
13.750
15.000
16.250
17.500
18.750
1550
2170
2870
3700
4660
5720
6850
8300
10380
13800
18920
25760
32200
39240
46720
54690
Lube
Wt
lb
21
27
33
39
46
72
73
90
95
110
150
235
240
270
300
330
23.25
26.00
28.00
30.50
33.00
35.88
38.00
40.50
43.75
48.00
53.50
59.50
64.25
68.75
73.50
77.75
20.02
22.26
24.50
26.74
28.26
29.99
31.71
33.75
35.75
37.00
43.25
47.00
50.50
54.00
55.48
57.00
9.82
10.88
12.00
13.12
13.88
14.62
15.48
16.50
17.375
18.00
21.125
23.00
24.75
26.50
27.24
28.00
14.00
15.50
17.50
19.50
21.50
23.00
25.00
27.00
29.00
33.00
36.50
40.00
44.50
48.50
52.50
56.50
22.50
25.25
27.50
29.50
32.50
34.88
37.00
39.50
42.75
47.00
51.50
58.00
62.25
66.75
71.00
75.25
9.56
10.44
11.56
12.69
13.44
14.25
14.88
16.06
16.50
17.12
20.25
22.25
23.88
25.50
26.25
27.00
11.81
12.88
14.00
15.12
15.88
17.12
18.00
19.00
19.75
20.50
25.00
27.00
28.50
30.50
31.25
31.50
N
14.50
16.50
18.50
20.50
22.50
24.00
26.00
28.00
30.00 t
34.00 t
38.00 t
42.00 t
46.00 t
50.00 t
54.00 t
58.00 t
Gap
.375
.500
.500
.500
.500
.750
.750
.750
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
Reduced shank diameter hubs are available where required bore permits. See Table 33, Page 54 for selection.
TABLE 23 Limited End Float & Standard Gap Disc

Dimensions Inches
Gap Disc Q
SIZE
End
Float t
Thickness
Dia
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
20.36
22.73
24.97
27.21
28.73
30.65
32.37
34.41
.188
.188
.188
.188
.188
.188
.188
.188
.625
.875
.875
.875
.875
1.312
1.312
1.312
16.38
18.50
20.50
22.38
24.50
26.62
28.62
30.62
Gap
.719
.969
.969
.969
.969
1.406
1.406
1.406
If this value exceeds one-half rotor end float or equivalent manufacturers specifications,
refer to the Factory.

Q Gap disc material: Neoprene, 70 durometer.
42 (451-110)

IMPORTANT When couplings are mounted on a floating
shaft, do not exceed allowable shaft speed for the
assembly. Use a gap disc in each coupling.

FLEX
HUB
RIGID HUB
GAP
A
C
K
N
LUBRICATE
THRU SLEEVE
J
B
SIZE
Torque Rating
lb-in (millions)
1000
Series
2000
Series
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
1.506
1.997
2.747
3.654
4.914
6.363
8.064
9.702
11.592
14.679
18.963
24.066
30.744
39.753
51.660
59.850
2.070
2.791
3.919
5.393
6.880
8.190
10.080
11.970
14.490
18.900
25.200
31.500
39.690
48.510
59.850
72.450
Allow
Speed
rpm
1,750
1,550
1,450
1,330
1,200
1,075
920
770
650
480
370
290
270
250
230
220
Max Bore
One Rect Key l
Flex
Hub
Rigid
Hub
10.50
11.25
12.75
14.00
15.25
16.25
17.75
19.00
21.00 t
24.25 t
27.00 t
30.00 t
33.75 t
37.00 t
39.00 t
42.00 t
13.25
15.00
15.50
17.25
19.00
20.75
22.00
24.00
26.00 t
30.00 t
33.25 t
38.00 t
40.00 t
43.50 t
46.25 t
50.00 t
Cplg Wt Lube
Min With No Wt
Bore n Bore-lb lb
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
10.000
11.250
12.500
13.750
15.000
16.250
17.500
18.750
1540
2170
2760
3610
4580
5670
6750
8270
10210
13380
18700
25750
31720
39070
46540
54480
11
14
17
20
24
37
38
46
48
56
76
120
125
135
155
170
23.25
26.00
28.00
30.50
33.00
35.88
38.00
40.50
43.75
48.00
53.50
59.50
64.25
68.75
73.50
77.75
20.12
22.30
24.62
26.86
28.37
29.99
31.73
33.75
35.76
37.00
43.25
47.12
50.62
54.12
55.60
57.12
9.82
10.88
12.00
13.12
13.88
14.62
15.48
16.50
17.375
18.00
21.125
23.00
24.75
26.50
27.24
28.00
14.00
15.50
17.50
19.50
21.50
23.00
25.00
27.00
29.00
33.00
36.50
40.00
44.50
48.50
52.50
56.50
.32
.32
.38
.38
.38
.38
.38
.38
.50
.50
.50
.62
.62
.62
.62
.62
22.50
25.25
27.50
29.50
32.50
34.88
37.00
39.50
42.75
47.00
51.50
58.00
62.25
66.75
71.00
75.25
9.56
10.44
11.56
12.69
13.44
14.25
14.88
16.06
16.50
17.12
20.25
22.25
23.88
25.50
26.25
27.00
KQ
17.75
20.00
20.88
23.00
25.50
27.88
29.50
32.00
34.88 t
39.12 t
43.12 t
49.00 t
51.76 t
56.00 t
60.26 t
64.50 t
9.80
10.86
12.00
13.12
13.87
14.62
15.50
16.50
17.38
18.00
21.12
23.00
24.75
26.50
27.24
28.00
11.81
12.88
14.00
15.12
15.88
17.12
18.00
19.00
19.75
20.50
25.00
27.00
28.50
30.50
31.25
31.50
N
14.50
16.50
18.50
20.50
22.50
24.00
26.00
28.00
30.00 t
34.00 t
38.00 t
42.00 t
46.00 t
50.00 t
54.00 t
58.00 t
Gap
.50
.56
.62
.62
.62
.75
.75
.75
1.00
1.00
1.00
1.12
1.12
1.12
1.12
1.12
Reduced shank diameter hubs are available where required bore permits. See Table 33, Page 54 for selection.
Q Dimension K may be an as-cast surface, depending upon coupling size and bore.
(451-110) 43

Floating Shaft Single Engagement/Dimensions Inches
FLEX HUB
FLEX HUB
GAP DISC
GAP DISC
E
GAP
BE
K
N
L
GAP
BETWEEN SHAFT ENDS
RIGID
HUB
LUBRICATE
THRU SLEEVE
RIGID
HUB
LUBRICATE
THRU SLEEVE
J
M
GAP DISC
RIGID HUB
E
GAP
N
C
GAP DISC
RIGID HUB
BE
GAP
BETWEEN SHAFT ENDS
C
FLEX
HUB
F
D
FLEX
HUB
SIZE
H
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
LUBRICATE
THRU SLEEVE
LUBRICATE
THRU SLEEVE
Max Bore l
One Rect Key
Torque Rating
Allow
lb-in (millions) Speed
rpm
1000
2000
s
Series
Series
Flex
Hub
Rigid
Hub
1.506
1.997
2.747
3.654
4.914
6.363
8.064
9.702
11.592
14.679
18.963
24.066
30.744
39.753
51.660
59.850
10.50
11.25
12.75
14.00
15.25
16.25
17.75
19.00
21.00 t
24.25 t
27.00 t
30.00 t
33.75 t
37.00 t
39.00 t
42.00 t
13.25
15.00
15.50
17.25
19.00
20.75
22.00
24.00
26.00 t
30.00 t
33.25 t
38.00 t
40.00 t
43.50 t
46.25 t
50.00 t
2.070
2.791
3.919
5.393
6.880
8.190
10.080
11.970
14.490
18.900
25.200
31.500
39.690
48.510
59.850
72.450
1,300
1,160
1,090
1,000
900
800
700
580
490
360
280
220
200
190
175
165
Cplg Wt Lube
With No Wt
Bore-lb lb
1540
2170
2760
3610
4580
5670
6750
8270
10210
13380
18700
25750
31720
39070
46540
54480
11
14
17
20
24
37
38
46
48
56
76
120
125
135
155
170
BE Min
A
9.82
10.88
12.00
13.12
13.88
14.62
15.48
16.50
17.38
18.00
21.12
23.00
24.75
26.50
27.24
28.00
14.00
15.50
17.50
19.50
21.50
23.00
25.00
27.00
29.00
33.00
36.50
40.00
44.50
48.50
52.50
56.50
.32
.32
.38
.38
.38
.38
.38
.38
.50
.50
.50
.62
.62
.62
.62
.62
22.50
25.25
27.50
29.50
32.50
34.88
37.00
39.50
42.75
47.00
51.50
58.00
62.25
66.75
71.00
75.25
9.56
10.44
11.56
12.69
13.44
14.25
14.88
16.06
16.50
17.12
20.25
22.25
23.88
25.50
26.25
27.00
KQ
9.80
10.86
12.00
13.12
13.87
14.62
15.50
16.50
17.38
18.00
21.12
23.00
24.75
26.50
27.24
28.00
11.81
12.88
14.00
15.12
15.88
17.12
18.00
19.00
19.75
20.50
25.00
27.00
28.50
30.50
31.25
31.50
Gap
RFFR FRRF
23.25
26.00
28.00
30.50
33.00
35.88
38.00
40.50
43.75
48.00
53.50
59.50
64.25
68.75
73.50
77.75
30.50
32.50
36.50
40.50
43.50
44.50
46.50
51.00
52.00
53.50
65.00
72.00
78.50
85.00
87.50
90.00
21.62
23.88
26.25
28.50
30.00
31.75
33.50
35.50
37.75
39.00
45.25
49.25
52.75
56.25
57.25
59.25
17.75
20.00
20.88
23.00
25.50
27.88
29.50
32.00
34.88 t
39.12 t
43.12 t
49.00 t
51.76 t
56.00 t
60.26 t
64.50 t
14.50
16.50
18.50
20.50
22.50
24.00
26.00
28.00
30.00 t
34.00 t
38.00 t
42.00 t
46.00 t
50.00 t
54.00 t
58.00 t
.50
.56
.62
.62
.62
.75
.75
.75
1.00
1.00
1.00
1.12
1.12
1.12
1.12
1.12
Reduced shank diameter hubs are available when required bore permits. See Table 33, Page 54 for selection.
s
The allowable speed for floating shaft assemblies is the smaller value of either the critical speed of the selected shaft or the cataloged speed of the selected size coupling. The
allowable operating speed should be based on torque, misalignment, balance, and other operating requirements for the specific application. If higher speeds are required or
special application requirements must be met, consult the Factory for assistance.
44 (451-110)
Type GV20 Large Flanged Sleeve

Vertical Double Engagement/Dimensions Inches
SUPPORT
RING
M
C
J
N
B
GAP
J
C
M
D
F
A
SIZE
Torque Rating
lb-in (millions)
1000
Series
2000
Series
1080/2080GV
1090/2090GV
1100/2100GV
1110/2110GV
1120/2120GV
1130/2130GV
1140/2140GV
1150/2150GV
1160/2160GV
1180/2180GV
1200/2200GV
1220/2220GV
1240/2240GV
1260/2260GV
1280/2280GV
1300/2300GV
1.506
1.997
2.747
3.654
4.914
6.363
8.064
9.702
11.592
14.679
18.963
24.066
30.744
39.753
51.660
59.850
2.070
2.791
3.919
5.393
6.880
8.190
10.080
11.970
14.490
18.900
25.200
31.500
39.690
48.510
59.850
72.450
Allow
Max
Speed Bore One
rpm Rect Key l
1,750
1,550
1,450
1,330
1,200
1,075
920
770
650
480
370
290
270
250
230
220
10.50
11.25
12.75
14.00
15.25
16.25
17.75
19.00
21.00 t
24.25 t
27.00 t
30.00 t
33.75 t
37.00 t
39.00 t
42.00 t
Min
Bore
n
Cplg Wt
With No
Bore-lb
Lube
Wt
lb
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
10.000
11.250
12.500
13.750
15.000
16.250
17.500
18.750
1550
2170
2870
3700
4660
5720
6850
8300
10380
13800
18920
25760
32200
39240
46720
54690
28
37
46
54
66
98
109
131
311
370
500
703
751
887
991
1101
23.25
26.00
28.00
30.50
33.00
35.88
38.00
40.50
43.75
48.00
53.50
59.50
64.25
68.75
73.50
77.75
20.02
22.26
24.50
26.74
28.26
29.99
31.71
33.75
35.75
37.00
43.25
47.00
50.50
54.00
55.48
57.00
9.82
10.88
12.00
13.12
13.88
14.62
15.48
16.50
17.38
18.00
21.12
23.00
24.75
26.50
27.24
28.00
14.00
15.50
17.50
19.50
21.50
23.00
25.00
27.00
29.00
33.00
36.50
40.00
44.50
48.50
52.50
56.50
22.50
25.25
27.50
29.50
32.50
34.88
37.00
39.50
42.75
47.00
51.50
58.00
62.25
66.75
71.00
75.25
9.56
10.44
11.56
12.69
13.44
14.25
14.88
16.06
16.50
17.12
20.25
22.25
23.88
25.50
26.25
27.00
11.81
12.88
14.00
15.12
15.88
17.12
18.00
19.00
19.75
20.50
25.00
27.00
28.50
30.50
31.25
31.50
Gap
14.50
16.50
18.50
20.50
22.50
24.00
26.00
28.00
30.00 t
34.00 t
38.00 t
42.00 t
46.00 t
50.00 t
54.00 t
58.00 t
.375
.500
.500
.500
.500
.750
.750
.750
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
Reduced shank diameter hubs are available where required bore permits. See Table 33, Page 54, for selections.
(451-110) 45
Type GV52 Large Flanged Sleeve

Vertical Single Engagement/Dimensions Inches
IMPORTANT When couplings are mounted on a floating
shaft, do not exceed allowable shaft speed for the assembly.
A
FLEX
HUB
(TOP POSITION ONLY)
D
MINIMUM CLEARANCE
REQUIRED FOR ALIGNING
C
CS
J
B
GAP
GASKET
E
BE
LUBRICATE
THRU SLEEVE
RIGID HUB
SHAFT
CENTERING
COMPONENTS
K
Torque Rating
lb-in (millions)
SIZE
H
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
1000 2000
Series Series
1.506
1.997
2.747
3.654
4.914
6.363
8.064
9.702
11.592
14.679
18.963
24.066
30.744
39.753
51.660
59.850
2.070
2.791
3.919
5.393
6.880
8.190
10.080
11.970
14.490
18.900
25.200
31.500
39.690
48.510
59.850
72.450
Allow
Speed
rpm
1,750
1,550
1,450
1,330
1,200
1,075
920
770
650
480
370
290
270
250
230
220
Max Bore t
One Rect. Key
Flex
Hub
Rigid
Hub
10.50
11.25
12.75
14.00
15.25
16.25
17.75
19.00
21.00 t
24.25 t
27.00 t
30.00 t
33.75 t
37.00 t
39.00 t
42.00 t
13.25
15.00
15.50
17.25
19.00
20.75
22.00
24.00
26.00 t
30.00 t
33.25 t
38.00 t
40.00 t
43.50 t
46.25 t
50.00 t
Min
Bore
Both
Hubs
Cplg
Wt
With Lube
No Wt
Bore- lb
lb
4.00
4.50
5.00
5.50
6.00
6.50
7.00
7.50
10.00
11.25
12.50
13.75
15.00
16.25
17.50
18.75
1540
2170
2760
3610
4580
5670
6750
8270
10210
13380
18700
25750
31720
39070
46540
54480
11
14
17
20
24
37
38
46
48
56
76
120
125
135
155
170
23.25
26.00
28.00
30.50
33.00
35.88
38.00
40.50
43.75
48.00
53.50
59.50
64.25
68.75
73.50
77.75
20.14
22.33
24.62
26.88
28.40
30.00
31.75
33.75
35.75
37.00
43.25
47.12
50.62
54.12
55.62
57.12
9.32
10.31
11.37
12.49
13.25
13.86
14.72
15.74
16.38
17.00
20.12
21.88
23.62
25.38
26.12
26.88
14.00
15.50
17.50
19.50
21.50
23.00
25.00
27.00
29.00
33.00
36.50
40.00
44.50
48.50
52.50
56.50
.31
.31
.38
.38
.38
.38
.38
.38
.50
.50
.50
.62
.62
.62
.62
.62
22.50
25.25
27.50
29.50
32.50
34.88
37.00
39.50
42.75
47.00
51.50
58.00
62.25
66.75
71.00
75.25
9.56
10.44
11.56
12.69
13.44
14.25
14.88
16.06
16.50
17.12
20.25
22.25
23.88
25.50
26.25
27.00
KQ
17.75
20.00
20.88
23.00
25.50
27.88
29.50
32.00
34.88 t
39.12 t
43.12 t
49.00 t
51.76 t
56.00 t
60.26 t
64.50 t
9.80
10.86
12.00
13.12
13.87
14.62
15.50
16.50
17.38
18.00
21.12
23.00
24.75
26.50
27.24
28.00
11.31
12.38
13.38
14.50
15.25
16.50
17.38
18.38
19.00
19.75
24.25
26.00
27.50
29.50
30.25
30.50
14.50
16.50
18.50
20.50
22.50
24.00
26.00
28.00
30.00 t
34.00 t
38.00 t
42.00 t
46.00 t
50.00 t
54.00 t
58.00 t
BE
CS
Gap
1.52
1.66
1.90
1.90
1.90
2.16
2.16
2.16
2.77
2.77
2.77
3.28
3.28
3.27
3.27
3.27
8.82
9.81
10.75
11.87
12.63
13.24
14.10
15.12
15.63
16.25
19.38
20.88
22.62
24.38
25.12
25.88
1.02
1.16
1.28
1.28
1.28
1.54
1.54
1.54
2.02
2.02
2.02
2.28
2.28
2.27
2.27
2.27
H See page 15 for General Information and other Reference Notes. Downward thrust capacity of lower supporting button for Sizes 1080 and larger is 87,000 pounds.
Reduced shank diameter hubs are available where required bore permits. See Table 33, Page 54, for selections.
46 (451-110)
Type GL20-4 Large Flanged Sleeve

Slide Double Engagement/Dimensions Inches
CENTER
PLATE
M
GAP DISC
(BOTH SIDES)
C
D
F
LUBRICATE
THRU SLEEVE
GAP
J
GASKET
B
SIZE
H
1080/2080GL
1090/2090GL
1100/2100GL
1110/2110GL
1120/2120GL
Torque Rating
Cplg Wt Lube
Max
lb-in (millions) Allow
With
Min
Wt
Speed Bore One
n
No Bore lb
1000 2000 rpm Rect Key l Bore
lb
Series Series
1.506
1.997
2.747
3.654
4.914
2.070
2.791
3.919
5.393
6.880
1,160
1,030
960
880
800
10.50
11.25
12.75
14.00
15.25
4.00
4.50
5.00
5.50
6.00
1510
2080
2750
3550
4490
21
27
33
39
46
A
23.25
26.00
28.00
30.50
33.00
T (Max)
B
Max
29.14
31.22
35.18
39.14
41.78
9.82
10.88
12.00
13.12
13.88
D
14.00
15.50
17.50
19.50
21.50
F
22.50
25.25
27.50
29.50
32.50
J
9.56
10.44
11.56
12.69
13.44
Gap
M
11.81
12.88
14.00
15.12
15.88
Each
Total
Min
Max
.55
.90
.83
.75
.75
1.10
1.80
1.66
1.50
1.50
8.40
7.66
9.52
11.40
12.52
9.50
9.46
11.18
12.90
14.02
(451-110) 47
Type G70
Disconnect/Dimensions Inches
FOR ALIGNING
M
T
V
ZG
AC
LUBRICATE GEAR TEETH AND

SLEEVE PIN GROOVE WITH
MOLYKOTE BR-2 PLUS
OR EQUIVALENT.
GAP
Driving
End
Driven
End
C
AB
D
AA
AE
B
Optional hand operated shifter mechanism to

shift and secure the proper position of the
sleeve assembly.
SIZE
H
Torque Rating
lb-in (millions)
Allow
Speed
rpm
1080G
1090G
1100G
1110G
1120G
1130G
1140G
1150G
1.506
1.997
2.747
3.654
4.914
6.363
8.064
9.702
110
100
90
80
75
70
65
60
Max
Min
Bore One
n
Rect. Key l Bore
10.50
11.25
12.75
14.00
15.25
16.25
17.75
19.00
4.00
4.50
5.00
5.50
6.00
6.50
7.00
7.50
Cplg Wt
With
No Bore
lb
AA
AB
AC
AE
ZG
Gap
1098
1538
2108
2769
3436
3922
4690
5782
20.00
22.02
24.50
26.74
27.66
27.44
28.32
30.32
9.82
10.88
12.00
13.12
13.88
13.34
13.78
14.78
14.50
16.50
18.50
20.50
22.50
24.00
26.00
28.00
9.00
10.38
11.14
11.66
11.50
11.36
11.36
11.36
9.82
10.64
12.00
13.12
13.28
13.34
13.78
14.78
4.26
5.14
5.40
5.66
5.88
5.58
5.58
5.58
3.48
3.74
4.24
4.50
4.12
4.04
4.04
4.04
19.36
21.90
23.90
25.80
28.00
30.64
32.60
34.74
18.16
20.30
22.30
24.20
26.40
28.64
30.60
32.74
.76
1.00
1.00
1.00
1.00
1.24
1.24
1.24
8.50
9.88
10.64
11.16
11.00
10.86
10.86
10.86
1.63
2.08
2.08
2.08
2.06
1.26
1.06
.84
.375
.500
.500
.500
.500
.750
.750
.750
48 (451-110)

Rigid/Dimensions Inches
FOR SIZES:
1140 THRU 1300
REGISTER RING
RIGID HUB
RIGID HUB
E
L
K
GAP
Q
B
SIZE
H
Torque Rating
lb-in (millions)
Allow
Speed
rpm
Max
Bore One
Rect Key l
Min
Bore n
Cplg Wt
With No
Bore-lb
1080G
1090G
1100G
1110G
1120G
1130G
1140G
1150G
1160G
1180G
1200G
1220G
1240G
1260G
1280G
1300G
1.506
1.997
2.747
3.654
4.914
6.363
8.064
9.702
11.592
14.679
18.963
24.066
30.744
39.753
51.660
59.850
1,750
1,550
1,450
1,330
1,200
1,075
920
770
650
480
370
290
270
250
230
220
13.25
15.00
15.50
17.25
19.00
20.75
22.00
24.00
26.00 t
30.00 t
33.25 t
38.00 t
40.00 t
43.50 t
46.25 t
50.00 t
4.00
4.50
5.00
5.50
6.00
6.50
7.00
7.50
10.00
11.25
12.50
13.75
15.00
16.25
17.50
18.75
1540
2170
2660
3530
4520
5640
6680
8260
10320
13280
18900
26220
32020
39760
47340
55390
23.25
26.00
28.00
30.50
33.00
35.88
38.00
40.50
43.75
48.00
53.50
59.50
64.25
68.75
73.50
77.75
20.24
22.36
24.76
27.00
28.50
30.00
31.76
33.76
35.76
37.00
43.24
47.24
50.74
54.24
55.72
57.24
.32
.32
.38
.38
.38
.38
.38
.38
.50
.50
.50
.62
.62
.62
.62
.62
1.24
1.50
1.74
2.00
2.12
2.12
2.12
2.12
2.25
2.25
2.50
2.50
3.00
3.00
3.24
3.24
KQ
17.75
20.00
20.88
23.00
25.50
27.88
29.50
32.00
34.88 t
39.12 t
43.12 t
49.00 t
51.76 t
56.00 t
60.26 t
64.50 t
Gap
9.80
10.86
12.00
13.12
13.87
14.62
15.50
16.50
17.38
18.00
21.12
23.00
24.75
26.50
27.24
28.00
10.12
11.18
12.38
13.50
14.25
15.00
15.88
16.88
17.88
18.50
21.62
23.62
25.38
27.12
27.86
28.62
.64
.64
.76
.76
.76
.76
.76
.76
1.00
1.00
1.00
1.24
1.24
1.24
1.24
1.24
Dimension K may be an as-cast surface, depending upon coupling size and bore.
Q For standard shank diameter hubs.
(451-110) 49
Type GR20 Large Flanged Sleeve

Shear Pin Double Engagement/Dimensions Inches
SHEAR PIN
REMOVAL PLATE
GAP
AA
PIN REMOVAL
SIZE
H
1080/2080GR
1090/2090GR
1100/2100GR
1110/2110GR
1120/2120GR
1130/2130GR
1140/2140GR
1150/2150GR
1160/2160GR
1180/2180GR
1200/2200GR
1220/2220GR
1240/2240GR
1260/2260GR
1280/2280GR
1300/2300GR
1000 Series
2000 Series
Shear Torque
lb-in x 10 6
Shear Torque
lb-in x 10 6
Min
Max
Min
Max
.46
.63
.88
1.21
1.56
1.91
2.28
2.65
3.4
4.41
5.73
7.50
9.26
11.46
13.67
16.54
2.08
2.82
3.97
5.46
7.04
8.7
10.3
11.9
15.1
19.78
26.70
33.63
41.54
51.43
61.32
74.18
.72
.95
1.38
1.9
2.4
2.89
3.57
4.07
5.05
6.61
8.82
11.02
13.89
16.98
20.95
25.36
3.24
4.38
6.16
8.5
10.8
13.02
16.07
18.31
22.73
29.67
39.56
49.45
62.31
76.16
93.96
113.75
50 (451-110)
Approximate ValuesInches
Allow
Speed
rpm
Max
Bore One
Rect Key
Min
Bore
n
AA
Gap
880
780
730
670
600
540
460
390
330
240
190
150
140
130
120
110
10.500
11.250
12.750
14.000
15.250
16.250
17.750
19.000
21.000
24.250
27.000
30.000
33.750
37.000
39.000
42.000
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
10.000
11.250
12.500
13.750
15.000
16.250
17.500
18.750
39.0
42.0
44.0
46.0
49.0
53.0
55.5
58.5
63.0
65.0
71.0
76.0
81.0
86.0
91.0
95.0
32.0
35.0
37.0
39.0
42.0
45.0
47.0
49.5
53.0
57.0
63.0
68.0
73.0
78.0
83.0
87.0
4.76
5.00
5.76
6.50
7.00
7.26
7.76
8.00
9.00
9.50
10.26
10.76
12.00
12.76
13.26
14.26
24.40
26.76
29.76
32.74
34.76
36.50
38.76
41.00
43.76
45.50
52.50
56.76
61.50
65.76
67.76
70.26
Engineering Data Large Flanged Sleeve

TABLE 24 Recommended Commercial Keys for Bores with One & Two Keys
Inches (Per ANSI B17.1 Standard)
Shaft Diameter
Over
Thru
3.750
4.500
5.500
6.500
7.500
9.000
11.000
13.000
15.000
18.000
22.000
26.000
30.000
34.000
38.000
42.000
46.000
50.000
4.500
5.500
6.500
7.500
9.000
11.000
13.000
15.000
18.000
22.000
26.000
30.000
34.000
38.000
42.000
46.000
50.000
54.000
One Key
1.000 x 1.000
1.250 x 1.250
1.500 x 1.500
1.750 x 1.500
2.000 x 1.500
2.500 x 1.750
3.000 x 2.000
3.500 x 2.500
4.000 x 3.000
5.000 x 3.500
6.000 x 4.000
7.000 x 5.000
8.000 x 5.500
9.000 x 6.000
10.000 x 7.000
11.000 x 7.500
12.000 x 8.000
13.000 x 9.000
Shaft Diameter
Over
Thru
9.000
10.500
12.000
13.500
16.000
19.500
23.000
28.000
34.000
41.000
49.000
10.500
12.000
13.500
16.000
19.500
23.000
28.000
34.000
41.000
49.000
55.000
Two Keys
1.500 x 1.000
1.750 x 1.500
2.000 x 1.500
2.500 x 1.750
3.000 x 2.000
3.500 x 2.500
4.000 x 3.000
5.000 x 3.500
6.000 x 4.000
7.000 x 5.000
8.000 x 5.500
(451-110) 51

TABLE 25 Type G Large Flanged Sleeve Flexible Hub Maximum Bores Inches
With One Key
With Two Keys
Square Key
SIZE
Rectangular Key
Max
Bore
l
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
10.000
10.500
12.000
13.250
14.750
15.250
17.000
18.000
20.000
22.500
25.750
28.000
31.000
34.000
36.000
39.000
2.500
2.500
3.000
3.500
3.500
4.000
4.000
4.000
5.000
6.000
6.000
7.000
8.000
8.000
9.000
10.000
1.250
1.250
1.500
1.750
1.750
2.000
2.000
2.000
2.500
3.000
3.000
3.500
4.000
4.000
4.500
5.000
Y=X
Max
Bore
Square Key
Y=X
10.500
11.250
12.750
14.000
15.250
16.250
17.750
19.000
21.000 t
24.250 t
27.000 t
30.000 t
33.750 t
37.000 t
39.000 t
42.000 t
Max
Bore
2.500
3.000
3.000
3.500
4.000
4.000
4.000
5.000
5.000
6.000
7.000
7.000
8.000
9.000
10.000
10.000
.875
1.000
1.000
1.250
1.500
1.500
1.500
1.750
1.750
2.000
2.500
2.500
2.750
3.000
3.500
3.500
Rectangular Key
Y=X
10.500
11.250
12.750
14.000
15.750
16.250
18.000
19.500
21.000
24.000
27.500
29.750
33.250
35.500
39.000
41.500
1.500
1.750
2.000
2.500
2.500
3.000
3.000
3.000
3.500
4.000
4.000
5.000
5.000
6.000
6.000
7.000
.750
.875
1.000
1.250
1.250
1.500
1.500
1.500
1.750
2.000
2.000
2.500
2.500
3.000
3.000
3.500
Max
Bore
Y=X
10.750
12.000
13.500
15.250
16.750
18.000
19.500
21.000
23.000
25.750
28.750
31.500
35.000
38.500
41.000
44.000
1.750
1.750
2.000
2.500
3.000
3.000
3.000
3.500
3.500
4.000
5.000
5.000
6.000
6.000
6.000
7.000
.750
.750
.750
.875
1.000
1.000
1.000
1.250
1.250
1.500
1.750
1.750
2.000
2.000
2.000
2.500
14.500
16.500
18.500
20.500
22.500
24.000
26.000
28.000
30.000
34.000
38.000
42.000
46.000
50.000
54.000
58.000
TABLE 26 Type G Large Flanged Sleeve Rigid Hub Maximum Bores Inches
With One Key
Square Key
SIZE
H
Y=X
Max
Bore
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
With Two Keys

Rectangular Key
13.000
14.250
15.000
16.250
18.000
19.250
20.250
22.000
24.500
27.750
30.500
35.000
37.500
40.000
42.750
46.000
3.000
3.500
3.500
4.000
4.000
5.000
5.000
5.000
6.000
7.000
8.000
9.000
9.000
10.000
11.000
11.000
1.500
1.750
1.750
2.000
2.000
2.500
2.500
2.500
3.000
3.500
4.000
4.500
4.500
5.000
5.000
5.500
Max
Bore
Square Key
Y=X
Max
Bore
13.250
15.000
15.500
17.250
19.000
20.750
22.000
24.000
26.000
30.000
33.250
38.000
40.000
43.500
46.250
50.000
3.500
3.500
4.000
4.000
5.000
5.000
5.000
6.000
6.000
7.000
8.000
9.000
10.000
11.000
12.000
12.000
1.250
1.250
1.500
1.500
1.750
1.750
1.750
2.000
2.000
2.500
2.750
3.000
3.500
3.750
4.000
4.000
Rectangular Key
Y=X
13.250
15.000
15.500
17.000
19.000
20.500
21.750
23.500
26.000
28.750
32.500
37.000
39.250
41.500
45.500
49.000
2.000
2.500
2.500
3.000
3.000
3.500
3.500
4.000
4.000
5.000
5.000
6.000
6.000
7.000
7.000
7.000
1.000
1.250
1.250
1.500
1.500
1.750
1.750
2.000
2.000
2.500
2.500
3.000
3.000
3.500
3.500
3.500
Max
Bore
Y=X
13.750
16.000
16.250
18.000
19.750
21.750
23.000
24.750
27.750
31.000
34.000
39.750
41.000
44.500
48.500
52.000
2.500
2.500
3.000
3.000
3.500
3.500
3.500
4.000
4.000
5.000
5.000
6.000
6.000
7.000
7.000
8.000
.875
.875
1.000
1.000
1.250
1.250
1.250
1.500
1.500
1.750
1.750
2.000
2.000
2.500
2.500
2.750
17.750
20.000
20.875
23.000
25.500
27.875
29.500
32.000
34.875
39.125
43.125
49.000
51.750
56.000
60.250
64.500
See Table 33, Page 54 for maximum bores of couplings with reduced shank diameter hubs.
Shaded areas indicate maximum bores for standard keys recommended in Table 24, Page 51.
TABLE 27 Recommended Bore Tolerances Rexnord

Steel Coupling Hubs Millimeters
Shaft Diameter
(ISO/R775-1969)
T2
Nominal
Tolerance
Clearance
Transitional
Interference
j6/k6 t
F7
H7
M6
Over 30 to 50
k6
F7
H7
K6
Over 50 to 80
m6
F7
H7
K7
Over 80 to 100
m6
F7
H7
M7
Over 100 to 200
m6
F7
H7
P7
Over 200 to 355
m6
F7
H7
R7
Over 355 to 500
m6
F7
H7
R8
6 to 30
T
D
T = D + T2
Check Key Stresses
52 (451-110)
Bore Diameter Tolerance
Per DIN 748 Differs with ISO/R775.

TABLE 28 Flange Details
J Bolts
K Bolts
H No. Dia x Length
No. Dia x Length
(Per Flange)
SIZE
DD
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
23.25
26.00
28.00
30.50
33.00
35.88
38.00
40.50
43.75
48.00
53.50
59.50
64.25
68.75
73.50
77.75
20.750
23.250
25.250
27.500
30.000
32.375
34.500
36.750
39.750
44.000
48.500
54.500
58.250
62.750
67.000
71.250
17.375
19.500
21.500
23.500
25.750
27.875
29.875
32.125
34.000
38.750
42.750
47.750
50.750
54.750
58.750
62.750
.31
.31
.38
.38
.38
.38
.38
.38
.50
.50
.50
.62
.62
.62
.62
.62
.25
.25
.31
.31
.31
.31
.31
.31
.38
.38
.38
.50
.50
.50
.50
.50
22.50
25.25
27.50
29.50
32.50
34.88
37.00
39.50
42.75
47.00
51.50
58.00
62.25
66.75
71.00
75.25
20.750
23.250
25.250
27.500
30.000
32.375
34.500
36.750
39.750
44.000
48.500
54.500
58.250
62.750
67.000
71.250
1.25
1.50
1.75
2.00
2.12
2.12
2.12
2.12
2.25
2.25
2.50
2.50
3.00
3.00
3.25
3.25
16- .875 x 3.25

18- 1.000 x 3.50
18- 1.000 x 3.50
18- 1.000 x 3.50
18- 1.125 x 3.50
18- 1.250 x 4.50
18- 1.250 x 4.50
20- 1.250 x 4.50
20- 1.250 x 4.50
22- 1.250 x 4.50
22- 1.500 x 5.00
24- 1.500 x 5.00
22- 1.500 x 5.00
24- 1.500 x 5.00
22- 1.500 x 5.00
24- 1.500 x 5.00
TABLE 29 Sleeve Jack

Screw Holes
SIZE
B.C.
Tap Size
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
20.750
23.250
25.250
27.500
30.000
32.375
34.500
36.750
39.750
44.000
48.500
54.500
58.250
62.750
67.000
71.250
.875-9 UNC
1.000-8 UNC
1.000-8 UNC
1.000-8 UNC
1.125-7 UNC
1.250-7 UNC
1.250-7 UNC
1.250-7 UNC
1.250-7 UNC
1.250-7 UNC
1.500-6 UNC
1.500-6 UNC
1.500-6 UNC
1.500-6 UNC
1.500-6 UNC
1.500-6 UNC
16- 1.125 x 4.125

18- 1.250 x 4.75
18- 1.250 x 5.25
18- 1.500 x 6.00
18- 1.500 x 6.25
18- 1.500 x 6.25
18- 1.750 x 6.50
20- 1.750 x 6.50
20- 2.000 x 7.00
22- 2.000 x 7.00
22- 2.250 x 7.75
24- 2.250 x 7.75
22- 2.750 x 9.75
24- 2.750 x 9.75
22- 3.000 x 10.50
24- 3.000 x 10.50
T
17.373
19.498
21.498
23.498
25.748
27.873
29.873
32.123
33.996
38.746
42.746
47.746
50.746
54.746
58.746
62.746
T
B
C
E
DD
END
PLATE
FLANGE
J - BOLTS
K - BOLTS
CENTER
FLANGE
TABLE 30 Flex Hub Puller Bolt

Holes for Standard
Shank Diameter Hubs
B.C.
SIZE t
B.C.
Tap Size UNC
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
12.500
14.000
15.500
17.500
19.500
21.000
23.000
25.000
27.000
30.500
34.000
37.500
41.000
45.000
49.000
53.000
1.000-8 x 1.18
1.250-7 x 1.50
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
2.000-4.5 x 2.38
2.000-4.5 x 2.38
2.000-4.5 x 2.38
2.000-4.5 x 2.38
2.000-4.5 x 2.38
2.000-4.5 x 2.38
B.C.
Refer to Table 34 for flex hub puller data on reduced
shank diameter hubs, Sizes 1160/2160 thru 1300/2300.
TABLE 31 Torsional Stiffness lb-in/Radian (106)

Half Coupling
SIZE
Flex
Half
1080/2080G
4520
1090/2090G
6160
1100/2100G
7800
1110/2110G
9460
1120/2120G 12600
1130/2130G 15880
1140/2140G 18760
1150/2150G 22000
1160/2160G 30600
1180/2180G 46600
1200/2200G 53000
1220/2220G 95800
1240/2240G 93000
1260/2260G 116800
1280/2280G 153800
1300/2300G 196000
Large
Shank
12500
18200
19900
26800
38100
51200
60500
77900
106900
162100
203600
308500
361000
459000
599500
762500
3320
4600
5600
7000
9470
12100
14300
17300
23800
36300
42000
73100
73900
93100
122400
155900
WR2 values are based on hubs with no bore.
Complete Coupling
Rigid Half
Large Medium Small Type G20
Shank Shank Shank
...
...
...
...
...
...
...
...
65600
96800
121300
158200
204500
256600
331200
417200
TABLE 32 WR2 Valueslb-in2
...
...
...
...
...
...
...
...
26500
41600
53300
72100
92900
120200
159800
205900
2260
3080
3900
4730
6300
7940
9380
11100
15300
23300
26500
47900
46500
58400
76900
98000
Type G52
Medium
Shank
...
...
...
...
...
...
...
...
20900
31500
36800
59700
63900
80300
105000
133400
Small
Shank
...
...
...
...
...
...
...
...
14200
22000
26600
41100
46500
59300
78400
100400
SIZE
Type G20
Double Engagement
Type G52
Single Engagement
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
75,835
136,510
210,965
318,700
470,600
677,715
920,940
1,245,820
1,798,710
2,903,395
4,971,175
8,459,975
12,184,330
16,701,335
22,679,330
29,876,435
72,330
129,990
189,795
295,605
445,750
644,475
874,830
1,199,785
1,755,170
2,832,400
4,869,620
8,246,620
11,935,924
16,689,170
22,877,185
30,100,765
(451-110) 53

W
Data for couplings with reduced shank diameter hubs:

Depending upon bore, a reduced shank diameter hub
(Dimension N or K) is available for each coupling, sizes
1160/2160 thru 1300/2300. This provides reduced weight and
WR2.
X
Y
N
B.C.
TABLE 33 Bore Ranges for Reduced Shank Diameter Hubs Inches

G20
Max Bore
2 Rectangular Keys l
SIZE
H
Keyway
Bore
Y=X
G52
Weight Q lbs
Flex Hub
Min.
Bore
Nt
Weight Q lbs
Rigid Hub
Max Bore
2 Rectangular Keys l
Sleeve Flex Hub Rigid

Coupling
Hub
End With No
WR2
With No (lb-in2)
Ring
Bore
Bore
and
(Each) (Each)
Fastener
Sleeves,
End
Rings
and
Fasteners
Flex
Hub
With No
Bore
(Each)
Coupling
WR2
(lb-in2)
1,607,330
1,492,100
23.75
17.00
4.000 1.500 14.75 31.00

3.000 1.000 10.00 23.50
1650
3060
2630
4190
3050
1,428,355
1,155,020
Keyway
Bore
Y=X
Kt
1160/2160G
19.25
14.25
3.000
2.500
1.000
.875
13.00
10.00
25.50
20.75
3060
3060
2630
1180/2180G
22.25
17.00
3.500
3.000
1.250
1.000
15.00
11.25
29.50
24.00
3620
4140
3530
2,621,895
2,397,515
26.75
19.50
4.000 1.500 16.50 34.50

3.000 1.000 11.25 26.50
1950
4140
3530
5320
3940
2,294,025
1,856,755
1200/2200G
26.00
19.75
4.000
3.500
1.500
1.250
17.00
12.50
33.50
27.25
4850
6060
5050
4,493,550
3,995,335
29.75
22.00
5.000 1.750 18.50 38.00

3.500 1.250 12.50 29.50
2610
6060
5050
7570
5620
3,936,305
3,149,480
1220/2220G
28.75
22.75
5.000
3.500
1.750
1.250
19.25
13.75
37.50
30.75
7180
8170
6820
7,774,455
6,948,365
33.00
24.00
5.000 1.750 20.25 41.50

4.000 1.500 13.75 32.50
3800
8170
6820
9850
7410
6,526,670
5,280,030
1240/2240G
32.50
25.00
5.000
4.000
1.750
1.500
21.25
15.00
41.50
34.00
8010
11,114,330
9,731,830
35.25
26.75
6.000 2.000 22.25 45.00

4.000 1.500 15.00 35.50
4360
10640
8770
12550
9400
9,596,235
7,633,675
1260/2260G
35.25
28.00
6.000
4.000
2.000
1.500
23.25
16.25
45.50
37.25
8770
15,220,935
15,680,760
38.75
28.75
6.000 2.000 24.00 48.50

5.000 1.750 16.25 38.50
4770
13540
11040
15460
11680
13,293,705
10,383,120
1280/2280G
39.00
30.00
6.000
5.000
2.000
1.750
25.50
17.50
49.50
40.75
10200
20,783,330
17,591,530
41.00
31.00
6.000 2.000 26.00 52.00

5.000 1.750 17.50 41.50
5550
16340
13350
18340
14070
18,070,985
14,156,425
1300/2300G
41.25
33.00
7.000
5.000
2.500
1.750
27.50
18.75
53.50
44.00
11430
10640
8770
13540
11040
16340
13350
19500
15870
27,459,315
23,041,885
43.00
33.75
7.000 2.500 27.75 55.50

5.000 1.750 18.75 44.50
6210
19500
15870
21320
16460
23,791,805
18,573,830
Min.
Bore
Hubs with the least possible K or N dimension for the required bore are normally furnished.
Q Total weight of coupling varies with K or N dimension of rigid and flex hub selection. Add weight of selected hubs to Sleeve, End Ring and Fasteners weight.
TABLE 34 Flex Hub Puller Bolt Holes for Reduced Shank Diameter Hubs Inches
Inches
SIZE
Inches
SIZE
B.C.
Tap Size
B.C.
Tap Size
1160/2160G
25.50
20.75
22.50
17.75
1.500-6 UNC
1240/2240G
41.50
34.00
36.50
29.00
2-4.5 UNC
1180/2180G
29.50
24.00
26.00
20.50
1.500-6 UNC
1260/2260G
45.50
37.25
40.50
32.25
2-4.5 UNC
1200/2200G
33.50
27.25
29.50
23.25
2-4.5 UNC
1280/2280G
49.50
40.75
44.50
35.75
2-4.5 UNC
1220/2220G
37.50
30.75
33.00
26.25
2-4.5 UNC
1300/2300G
53.50
44.00
48.50
39.00
2-4.5 UNC
54 (451-110)

Standard Filleted Keyways & Chamfered Keys
It is general practice in industry to supply coupling hubs with
minimum fillet radii in the keyway corners to permit the use of
standard commercial keys without chamfered edges. Falk will
cut filleted keyways when specified in accordance with the
established industry standards as shown in Table 35 at no extra
charge.
TABLE 35 Standard Filleted Keyways & Chamfered Keys

Nominal Bore
Key
Hub Keyway
Over
Thru
Size
(Nominal)
4.000
4.500
1.000 x 1.000
.078
4.500
5.500
6.500
7.500
9.000
11.000
13.000
15.000
18.000
22.000
26.000
5.500
6.500
7.500
9.000
11.000
13.000
15.000
18.000
22.000
26.000
30.000
1.250 x 1.250
1.500 x 1.500
1.750 x 1.500
2.000 x 1.500
2.500 x 1.750
3.000 x 2.000
3.500 x 2.500
4.000 x 3.000
5.000 x 3.500
6.000 x 4.000
7.000 x 5.000
.156
.156
.156
.156
.156
.219
.219
.281
.281
.406
.406
45 Chamfer
Suggested
}
}
}
}
}
}
}
Shallow keyway depth must equal or exceed /3 of the full keyway depth of the square keys shown above.
Depth t
+.010 to .+ .020
Width
1.000
1.2500
1.5000
1.750
2.000
2.500
3.000
3.500
4.000
5.000
6.000
7.000
+.0030
.0000
+.0035
.0000
+.0040
.0000
+.0045
.0000
+.0050
.0000
+.0060
.0000
+.0060
.0000
Fillet
Radii
.500
.062
.625
.750
.750
.750
.875
1.000
1.250
1.500
1.750
2.000
2.500
.125
.125
.125
.125
.125
.188
.188
.250
.250
.375
.375
(451-110) 55

ANGULAR
GAP
PARALLEL
GAP
END FLOAT
FD
FD
FD
FD
GAP
A MINUS B
TABLE 36 Misalignment & End Float Double Engagement Couplings

Angular Misalignment Limits
Operating t
Installation
SIZE
Parallel Misalignment Limits

Static t
Degrees
Degrees
Degrees
A Minus B
A Minus B
A Minus B
Per
Per
Per
Inches
Inches
Inches
Mesh
Mesh
Mesh
1080/2080
1090/2090
1100/2100
1110/2110
1120/2120
1130/2130
1140/2140
1150/2150
1160/2160
1180/2180
1200/2200
1220/2220
1240/2240
1260/2260
1280/2280
1300/2300
.032
.036
.040
.045
.049
.052
.057
.061
.063
.072
.080
.087
.097
.106
.115
.123
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
.190
.216
.242
.268
.295
.314
.340
.367
.380
.432
.478
.524
.582
.635
.687
.740
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
.380
.432
.484
.537
.590
.628
.681
.733
.759
.864
.956
1.047
1.165
1.278
1.374
1.479
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
End Float
Operating t
Installation
P
Inches
Degrees
Per
Mesh
.016
.017
.019
.022
.023
.024
.025
.027
.028
.029
.035
.039
.042
.046
.047
.048
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
Static t
P
Inches
Degrees
Per
Mesh
P
Inches
Degrees
Per
Mesh
.097
.104
.117
.130
.138
.142
.150
.164
.166
.172
.208
.231
.252
.273
.281
.290
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
.193
.206
.234
.259
.277
.285
.299
.328
.331
.344
.416
.462
.504
.547
.563
.579
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
Std
FD
(Min)
Normal
Gap
+/10%
Physical
Limit
(Min)
(2) FD
+Gap
.170
.248
.248
.248
.248
.345
.345
.345
.460
.460
.460
.460
.460
.460
.460
.460
. 375
.500
.500
.500
.500
.750
.750
.750
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
.715
.996
.996
.996
.996
1.440
1.440
1.440
1.920
1.920
1.920
1.920
1.920
1.920
1.920
1.920
These maximum operating alignment limits are each based on 3/8 per flex half coupling. Combined values of parallel and angular misalignment should not exceed 3/8. Type
GL slide couplings are limited to 1/4 per flex half. Application requirements in excess of these values should be referred to the Factory for review.
ANGULAR
A
GAP
END FLOAT
FD
FD
A MINUS B
GAP
TABLE 37 Misalignment & End Float Single Engagement Couplings

Angular Misalignment Limits Q
Installation
SIZE
1080/2080
1090/2090
1100/2100
1110/2110
1120/2120
1130/2130
1140/2140
1150/2150
1160/2160
1180/2180
1200/2200
1220/2220
1240/2240
1260/2260
1280/2280
1300/2300
Operating
A Minus B
Inches
Degrees
Per
Mesh
A Minus B
Inches
Degrees
Per
Mesh
A Minus B
Inches
Degrees
Per
Mesh
Std
FD
(Min)
Normal
Shaft
Gap
Normal
Face
Gap (X)
Physical
Limit (Min)
FD + Gap
.032
.036
.040
.045
.049
.052
.057
.061
.063
.072
.080
.087
.097
.106
.115
.123
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
.095
.108
.121
.134
.147
.157
.170
.183
.190
.216
.239
.262
.291
.317
.344
.370
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
.190
.216
.242
.268
.295
.314
.340
.367
.380
.432
.478
.524
.582
.635
.687
.740
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
.180
.258
.255
.255
.255
.340
.340
.340
.450
.450
.450
.450
.450
.450
.445
.445
.500
.562
.625
.625
.625
.750
.750
.750
1.000
1.000
1.000
1.125
1.125
1.125
1.125
1.125
.180
.242
.245
.245
.245
.370
.370
.370
.500
.500
.500
.500
.500
.500
.505
.505
.680
.820
.880
.880
.880
1.090
1.090
1.090
1.450
1.450
1.450
1.575
1.575
1.575
1.575
1.575
Q Do not use single engagement couplings to compensate for parallel offset misalignment.
56 (451-110)
End Float
Static
Engineering Data All Gear Couplings

TABLE 38 Recommended Hub Bores for Clearance & Interference Fit
Shaft
Dia
Clearance Fit Q
Hub
Bore
Interference Fit t
Clearance
Hub
Bore
Interference
+.0000 +.0010
.0005 .0000
.5000 .5000
.5625
.5625
.6250
.6250
.6875
.6875
.7500
.7500
.8125
.8125
.8750
.8750
.9375
.9375
1.0000 1.0000
1.0625 1.0625
1.1250 1.1250
1.1875 1.1875
1.2500 1.2500
1.3125 1.3125
1.3750 1.3750
1.4375 1.4375
1.5000 1.5000
.0000
.0015
+.0005
.0000
.4990
.5615
.6240
.6865
.7490
.8115
.8740
.9365
.9990
1.0615
1.1240
1.1865
1.2490
1.3115
1.3740
1.4365
1.4990
.0000
.0010
+.0000
.0010
1.5625
1.6250
1.6875
1.7500
1.8125
1.8750
1.9375
2.0000
+.0010
.0000
1.5625
1.6250
1.6875
1.7500
1.8125
1.8750
1.9375
2.0000
.0000
.0020
+.0005
.0000
1.5610
1.6235
1.6860
1.7485
1.8110
1.8735
1.9360
1.9985
.0000
.0015
+.0000
.0010
2.0625
2.1250
2.1875
+.0015
.0000
2.0625
2.1250
2.1875
.0000
.0025
+.0005
.0000
2.0610
2.1235
2.1860
.0000
.0015
+.0000
.0010
2.2500
2.3125
2.3750
2.4375
2.5000
2.5625
2.6250
2.6875
2.7500
2.8125
2.8750
2.9375
3.0000
+.0000
.0010
3.0625
3.1250
3.1875
3.2500
3.3125
3.3750
3.4375
3.5000
3.5625
3.6250
3.6875
3.7500
3.8125
3.8750
3.9375
4.0000
+.0015
.0000
2.2500
2.3125
2.3750
2.4375
2.5000
2.5625
2.6250
2.6875
2.7500
2.8125
2.8750
2.9375
3.0000
+.0015
.0000
3.0625
3.1250
3.1875
3.2500
3.3125
3.3750
3.4375
3.5000
3.5625
3.6250
3.6875
3.7500
3.8125
3.8750
3.9375
4.0000
.0000
.0025
+.0010
.0000
2.2480
2.3105
2.3730
2.4355
2.4980
2.5605
2.6230
2.6855
2.7480
2.8105
2.8730
2.9355
2.9980
+.0010
.0000
3.0600
3.1225
3.1850
3.2475
3.3100
3.3725
3.4350
3.4975
3.5600
3.6225
3.6850
3.7475
3.8100
3.8725
3.9350
3.9975
.0000
.0020
.0000
.0025
.0005
.0025
Shaft
Dia
+.0000
.0010
4.0625
4.1250
4.1875
4.2500
4.3125
4.3750
4.4375
4.5000
4.5625
4.6250
4.6875
4.7500
4.8125
4.8750
4.9375
5.0000
5.0625
5.1250
5.1875
5.2500
5.3125
5.3750
5.4375
5.5000
5.5625
5.6250
5.6875
5.7500
5.8125
5.8750
5.9375
6.0000
6.2500
6.5000
Clearance Fit Q
Hub
Bore
+.0015
.0000
4.0625
4.1250
4.1875
4.2500
4.3125
4.3750
4.4375
4.5000
4.5625
4.6250
4.6875
4.7500
4.8125
4.8750
4.9375
5.0000
5.0625
5.1250
5.1875
5.2500
5.3125
5.3750
5.4375
5.5000
5.5625
5.6250
5.6875
5.7500
5.8125
5.8750
5.9375
6.0000
6.2500
6.5000
Clearance
.0000
.0025
Interference Fit t
Hub
InterBore
ference
+.0015 .0010
.0000 .0035
4.0590
4.1215
4.1840
4.2465
4.3090
4.3715
4.4340
4.4965
4.5590
4.6215
4.6840
4.7465
4.8090
4.8715
4.9340
4.9965
5.0585
.0015
5.1210
.0040
5.1835
5.2460
5.3085
5.3710
5.4335
5.4960
5.5585
5.6210
5.6835
5.7460
5.8085
5.8710
5.9335
5.9960
6.2460
6.4960
Shaft
Dia
Interference Fit t
Hub
InterBore
ference
+.0000 +.0015
.0015
.0010 .0000 .0040
6.7500 6.7460
7.0000 6.9960
+.0000 +.0020
.0020
.0010 .0000 .0050
7.250
7.2450
7.500
7.4950
7.750
7.7450
8.000
7.9950
8.250
8.2445
.0025
8.500
8.4945
.0055
8.750
8.7445
9.000
8.9945
9.250
9.2440
.0030
9.500
9.4940
.0060
9.750
9.7440
10.000
9.9940
10.250 10.2435
.0035
10.500 10.4935
.0065
10.750 10.7435
11.000 10.9935
11.250 11.2430
.0040
11.500 11.4930
.0070
11.750 11.7430
12.000 11.9930
12.500 12.4925
.0045
13.000 12.9925
.0075
13.500 13.4920
.0050
14.000 13.9920
.0080
14.500 14.4915
.0055
15.000 14.9915
.0085
+.000 +.0025
.0055
.001
.0000 .0090
15.500
15.4910
16.000
15.9910
16.500
16.4905 .0060
17.000
16.9905 .0095
17.500
17.4895 .0070
18.000
17.9895 .0105
18.500
18.4890 .0075
19.000
18.9890 .0110
19.500
19.4880 .0085
20.000
19.9880 .0120
+.000
+.003
.0080
.002
.000
.0130
20.500
20.4870
21.000
20.9870
21.500
21.4870
22.000
21.9870
22.500
22.4860 .0090
23.000
22.9860 .0140
23.500
23.4860
24.000
23.9860
+.000
+.003
.0100
.002
.000
.0150
24.500
24.4850
25.000
24.9850
25.500
25.4850
26.000
25.9850
Shaft
Dia
Interference Fit t
+.000
.002
26.500
27.000
27.500
28.000
28.500
29.000
29.500
30.000
+.000
.003
30.500
31.000
31.500
32.000
32.500
33.000
33.500
34.000
34.500
35.000
+.000
.003
35.500
36.000
36.500
37.000
Hub
InterBore
ference
+.003
.0110
.000
.0160
26.4840
26.9840
27.4840
27.9840
28.4830 .0120
28.9830 .0170
29.4830
29.9830
+.004
.0110
.000
.0180
30.4820
30.9820
31.4810 .0120
31.9810 .0190
32.4810
32.9810
33.4800 .0130
33.9800 .0200
34.4800
34.9790
+.004
.0140
.000
.0210
35.4790
36.9790
36.4790
36.9790
+.000
.003
37.500
38.000
38.500
39.000
39.500
40.000
+.000
.004
40.500
41.000
41.500
42.000
42.500
43.000
43.500
44.000
44.500
45.000
45.500
46.000
46.500
47.000
47.500
48.000
48.500
49.000
49.500
50.000
50.500
51.000
51.500
52.000
52.500
53.000
53.500
54.000
+.004
.000
37.4780
37.9780
38.4780
38.9780
39.4970
39.9770
+.005
.000
40.4760
40.9760
41.4760
41.9760
42.4750
42.9750
43.4750
43.9750
44.4740
44.9740
45.4740
45.9740
46.4730
46.9730
47.4730
47.9730
48.4720
48.9720
49.4720
49.9720
50.4710
50.9710
51.4710
51.9710
52.4700
52.9700
53.4700
53.9700
.0150
.0220
.0160
.0230
.0150
.0240
.0160
.0250
.0170
.0260
.0180
.0270
.0190
.0280
.0200
.0290
.0210
.0300
Based on an average interference fit of .0005" per inch (.5mm per m) of shaft diameter. Tolerances and fits comply with, or are within AGMA 9002-A86 standards.
s
Rexnord gear couplings are supplied with an interference fit as a standard. Clearance fits can be provided on request.
(451-110) 57
Coupling Application Data Sheet

Date
Phone
Fax
Response Reqd By
Submitted By
Company
Address
COUPLING DESIGN:
Disc o
Grid o
Gear o
Elastomer o
Horizontally Mounted o
Vertically Mounted o
COUPLING TYPE:
Close Coupled o
Spacer o
Other
SECTION I PRIME MOVER:

Type: Electric Motor o
Engine o (No. of Cyl.)
Rating (hp, kW)
Diesel o
Turbine o
Gasoline o
Gas o
Base Speed (rpm) ___________________

SECTION II APPLICATION DATA
Description
Duty Cycle: Continuous o
Intermittent o
Steam o
Air o
Gas o
Maximum Speed (rpm) ______________
Load Characteristics:
Unidirectional o
Reversing o
Smooth o
Light Shock o
Heavy Shock o
Little Vibration o
Med. Vibration o Hvy. Vibration o
Environmental Concerns (Temperature, Moisture, Dust, Corrosive Materials)
SECTION III COUPLING SELECTION DATA

hp/bhp/kW
Torque
Coupling Speed
rpm
Design Requirements: Balance Class

Weight
WR2
Stiffness
Distance Between Shaft Ends or Shaft Gap

Driver Shaft Diameter
Fit: Clearance o
Interference o
Driven Shaft Diameter

Fit: Clearance o
Key
Other
Misalignment:
Angular
Axial
Offset
Key
Interference o
Specifications Applicable:
API-610 o API-671 o
Others
Service Factor:
AGMA Recommended o
Other
Other
SKETCH AREA
Competitive Data:
Make
Size & Type
Bores
Price
&
Additional Comments:
58 (451-110)
Interchange Guide t Flanged Sleeve Gear Couplings
A
A
B.C.
B.C.
GAP
GAP
OTHER HALF
FALK HALF
OTHER HALF
FALK HALF
Shrouded Bolt Falk G10 (1000 Series) Half & Other Half
Exposed Bolt Falk G20 (1000 Series) Half & Other Half
Exposed & Shrouded Bolts

Common Dimensions
Exposed
Shrouded
Cap
Cap
Screw Gap
B.C. Screw
B.C.
Size
Size
& Qty
& Qty
4.562
4.562
6.000
7.000
8.375
9.437
11.000
12.500
13.625
15.312
16.750
18.000
20.750
3.562
3.750
4.812
5.875
7.125
8.125
9.500
11.000
12.000
13.500
14.500
15.750
18.250
6-.312 3.562 6-.312

6-.250 3.750 6-.250
8-.375 4.812 8-.375
6-.500 5.812 10-.375
6-.625 7.000 10-.500
8-.625 8.000 12-.500
8-.750 9.281 12-.625
8-.750 10.625 14-.625
10-.750 11.750 14-.625
8-.875 13.187 14-.750
14-.875 14.437 16-.750
14-.875 NA
NA
16-1 NA
NA
0.125
0.125
0.125
0.125
0.187
0.187
0.250
0.125
0.312
0.312
0.312
0.312
0.375
...
F-1
F-1
F-2
F-2-
F-3
F-3/
F-4
F-4-
F-5
F-5-
F-6
F-7
Torque
Rating
(lb-in)
Max
Bore
...
7,560
18,900
31,500
56,700
94,500
151,200
220,500
302,400
434,700
573,300
749,700
1,008,000
...
1.625
2.125
2.750
3.250
4.000
4.500
5.375
6.500
7.000
7.750
8.750
9.850
...
1.687
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.906
7.406
8.687
Zurn
Amerigear-F
Exposed & Shrouded
(200 Series)
Falk GF Steel Mill

Exposed & Shrouded
SIZE
Torque
Rating
(lb-in)
Max
Bore
Std
Key
SIZE
Torque
Rating
(lb-in)
Max
Bore
SIZE
Torque
Rating
(lb-in)
Max
Bore
...
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
...
10,080
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
1,197,000
...
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875
...
1.690
1.940
2.440
3.030
3.590
4.190
4.750
5.310
6.030
6.620
7.410
8.690
...
1HM/HS
1- HM/HS
2HM/HS
2-HM/H
3HM/HS
3-HM/HS
4HM/HS
4-HM/HS
5HM/HS
5-HM/HS
6H
7HM
...
7,560
17,010
31,500
56,700
88,200
129,150
204,750
277,200
384,300
504,000
661,500
1,008,000
...
1.625
2.250
2.750
3.500
4.000
4.500
5.500
6.000
6.875
7.750
8.625
10.375
...
1.687
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.906
7.406
8.687
...
1GF
1 1/2 GF
2GF
2-GF
3GF
3-GF
4GF
4-GF
5GF
5-GF
6GF
7GF
...
7,600
18,900
31,500
56,700
101,000
151,300
236,000
324,000
441,000
580,000
759,000
1,160,000
...
1.625
2.125
2.750
3.250
4.000
4.500
5.375
6.500
7.000
7.750
8.750
9.750
...
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.91
7.41
8.69
SIZE
Torque
Rating
(lb-in)
...
...
1EB/SB
6,300
1-EB/SB 15,120
2EB/SB
31,500
2-EB/SB 56,700
3EB/SB
94,500
3-EB/SB 144,900
4EBSB
220,500
4/EBSB 302,400
5EB/SB
409,500
5-EB/SB 535,500
6EB
693,000
7EB
1,010,000
Torque
Rating
(lb-in)
Max
Bore
...
...
...
...
F201- 17,010
F202
31,500
F202- 53,550
F203
94,500
F203- 141,750
F204
214,200
F204- 324,450
F205
415,800
F205- 551,250
F206
749,700
F207
1,033,200
...
...
2.250
2.750
3.500
4.000
4.500
5.500
6.250
6.750
7.620
8.620
10.250
...
...
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.625
7.406
8.687
SIZE
Kop-Flex (Fast)
EB (Exposed)
SB (Shrouded
Falk G20 Exposed &

Falk G20 Shrouded
(10 Series)
Kop-Flex (Waldron)
EB (Exposed)
SB (Shrouded)
Lovejoy Sier-Bath-F
Exposed & Shrouded
SIZE
Kop-Flex (Koppers)
HM (Exposed)
HS (Shrouded)
Falk G20 Exposed &

Falk G10 Shrouded
(1000 Series)
Renold
Metal Seal
Exposed & Shrouded
Max
Bore
Torque
SIZE Rating
(lb-in)
Max
Bore
SIZE
Torque
Rating
(lb-in)
Max
Bore
SIZE
...
1.625
2.187
2.750
3.250
4.000
4.750
5.375
6.000
7.000
7.750
8.750
9.750
...
1.687
2.062
2.437
3.031
3.593
4.187
4.750
5.375
6.125
6.625
7.375
8.687
10G
5,040
...
...
15G
15,120
20G
31,500
25G
56,700
30G
94,500
35G 126,000
40G 189,000
45G 267,750
50G 368,550
55G 491,400
60G 630,000
70G 1,008,000
1.375
...
2.125
2.625
3.250
3.750
4.500
5.125
5.500
6.375
7.250
8.250
9.000
1.500
...
2.000
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.625
7.375
8.687
...
...
1-EB/SB
2EB/SB
2-EB/SB
3EB/SB
3-EB/SB
4EB/SB
4-EB/SB
5EB/SB
5-EB/SB
6EB
7EB
...
...
17,010
31,500
56,700
100,800
148,050
236,250
318,150
441,000
579,600
759,150
1,159,200
...
...
1.625
2.125
2.750
3.125
3.750
4.250
4.750
5.500
5.875
6.500
8.000
...
...
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.906
7.406
8.687
...
...
1-
2
2-
3
3-
4
4-
5
5-
6
7
Torque Max
Rating Bore
(lb-in)
2,016
34,650
59,850
99,540
149,940
269,640
369,810
499,590
650,160
749,700
926,100
1.750
2.250
2.750
3.250
3.750
4.250
4.750
5.500
6.250
7.375
8.750
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.906
7.406
8.687
Based on the original Sir-Bath design. Component parts are interchangeable.

Competitive complete half couplings are interchangeable because O.D., bolt circle, quantity, and size are the same.
ALERT: Exposed bolt sleeves will not mate to shrouded bolt designs regardless of the manufacturer. Shrouded bolt designs have a different bolt circle and a greater number
of smaller diameter fasteners.
The Falk Corporation, 1992, 2004.
(451-110) 59
Interchange Guide Continuous Sleeve Gear Couplings s

SIZE
Max Torque
RPM t
Bore (lb-in)
...
1010GC
...
1015GC
1020GC
...
1025GC
...
1030GC
1035GC
...
...
...
...
1.875 10,800 5,300
...
...
...
2.375 20,790 4,300
2.875 37,800 3,700
...
...
...
3.625 66,150 3,300
...
...
...
4.125 107,100 2,900
4.875 163,800 2,600
...
...
...
...
1010GC
...
1015GC
1020GC
...
1025GC
...
1030GC
1035GC
...
...
...
...
1.875 10,800 5,300
...
...
...
2.375 20,790 4,300
2.875 37,800 3,700
...
...
...
3.625 66,150 3,300
...
...
...
4.125 107,100 2,900
4.875 163,800 2,600
...
...
...
O.D.
Overall
Gap
Length
SIZE
Falk
Max Torque
Bore (lb-in)
Overall
Length
Gap
3.31
3.75
...
4.75
5.50
6.63
7.50
...
8.75
9.50
10.75
3.13
3.75
...
4.25
4.75
5.50
8.75
...
9.00
10.25
12.25
.125
.125
...
.125
.250
.250
.250
...
.250
.250
.250
2.69
3.19
...
4.38
5.38
...
6.50
...
7.44
8.32
9.86
2.88
3.50
...
4.00
5.00
...
6.25
...
7.37
8.63
9.75
.125
.125
...
.125
.125
...
188
...
.188
.250
.250
O.D.
SIZE
Max
Bore
Lovejoy Sier-Bath
1.25
2,520 6.000
1.63
7,560 5,000
...
...
...
2.13 20,160 4,200
2.63 30,240 3,750
3.13 50,400 3,000
3.63 88,200 2,800
...
...
...
4.13 126,000 2,400
4.75 183,960 2,200
5.75 270,900 2,100
...
3.50
...
4.30
5.20
...
6.44
...
7.50
8.50
...
...
3.50
...
4.08
5.07
...
6.25
...
7.37
8.63
...
...
.125
...
.125
.125
...
.188
...
.188
.250
...
...
3.50
...
4.30
5.20
...
6.44
...
7.50
8.50
...
...
3.50
...
4.08
5.07
...
6.25
...
7.37
8.63
...
...
201CS 1.250 3,150
.125 201-CS 1.625 7,560
...
...
...
...
.125 201-CS 2.250 17,010
.125
202CS 2.750 31,500
...
...
...
.188 202-CS 3.500 53,500
...
...
...
. .
.188
203CS 4.000 94,500
.250 203-CS 4.500 141,750
204CS 5.500 214,200
7/8C
1-1/2C
...
2C
2-1/2P
3C
3-1/2C
...
4C
4-1/2C
5C
Falk
RPM
7,700
6,200
...
6,000
. .
5,200
4,400
3,550
RPM
O.D.
Overall
Length
Gap
3.00
3.62
...
4.25
5.00
...
6.25
...
7.38
8.62
9.75
.125
.125
...
.125
.125
...
.188
...
.188
.250
.250
1.41
1.84
1.84
2.78
3.19
...
3.88
4.53
5.41
5.59
6.66
.094
.094
.094
.125
.125
...
.188
.188
.250
.250
.312
Kop-Flex Waldron
1-1/8PL 1.250
1-5/8PL 1.750
...
...
1P
2.19
2P
2.75
...
...
2P
3.25
...
...
3P
4.00
3-P
4.75
4P
5.38
Zurn
9,800
8,900
Torque
(lb-in)
2,520 14,000
7,560 11,000
...
...
15,120 9,000
31,500 7,200
...
...
56,700 6,000
...
...
94,500 5,200
144,900 4,600
220,500 4,200
2.94
3.56
...
4.12
5.19
...
6.00
...
7.00
8.25
9.25
System Components
8S
10S
12S
15S
20S
...
25S
30S
35S
40S
45S
1.310
1.630
1.940
2.130
2.750
...
3.250
3.750
4.250
5.000
5.500
4,410
9,765
13,860
19,530
32,130
...
56,700
95,760
151,200
226,800
333,900
9,600
7,560
6,900
6,600
5,280
...
4,500
3,960
3,480
2,940
2,640
Couplings are functionally interchangeable only; components are not interchangeable. Verify interchange against specific application selection criteria.
2.81
3.44
3.94
4.13
5.13
...
6.03
6.84
7.88
9.13
10.41
Refer to the Factory for higher speeds.
60 (451-110)
THIS PAGE INTENTIONALLY LEFT BLANK
World Class Customer Service

For more than 100 years, the dedicated people of Rexnord
have delivered excellence in quality and service to our
customers around the globe. Rexnord is a trusted name when
it comes to providing skillfully engineered products that
improve productivity and efficiency for industrial applications
worldwide. We are committed to exceeding customer
expectations in every area of our business: product design,
application engineering, operations, and customer service.
Because of our customer focus, we are able to thoroughly
understand the needs of your business and have the resources
available to work closely with you to reduce maintenance
costs, eliminate redundant inventories and prevent equipment
down time.
Rexnord represents the most comprehensive portfolio of power
transmission and conveying components in the world with the
brands you know and trust.
Lifelign and Rexnord are registered trademarks of Rexnord Industries, LLC. Falk is a trademark of
Rexnord. All rights reserved.
WORLDWIDE CUSTOMER SERVICE

AUSTRALIA
Rexnord Australia Pty. Ltd.
Picton, New South Wales
Phone: 61-2-4677-3811
Fax: 61-2-4677-3812
CHINA
Rexnord China
Shanghai, China
Phone: 86-21-62701942
Fax: 86-21-62701943
BRAZIL
Rexnord Correntes Ltda.
Sao Leopoldo - RS
Phone: 55-51-579-8022
Fax: 55-51-579-8029
EUROPE
Rexnord NV/SA
Mechelen, Belgium
Phone: 32-15-.443811
Fax: 32-15-443860
CANADA
Rexnord Canada Ltd.
Scarborough, Ontario
Phone: 1-416-297-6868
Fax: 1-416-297-6873
Rexnord Kette GmbH

Betzdorf, Germany
Phone: 49-2741-2840
Fax: 49-2741-284-385
LATIN AMERICA
Rexnord International, Inc.
Milwaukee, Wisconsin
Phone: 1-414-643-2366
Fax: 1-414-643-3222
E-mail: international2@rexnord.com
MEXICO
Rexnord S.A. de C.V.
Queretaro, Qro.
Phone: 52-442-218.5000
Fax: 52-.442-218-1090
SINGAPORE
Rexnord International, Inc.
Singapore City, Singapore
Phone: 65-6338-5622
Fax: 65-6338-5422
Rexnord Industries, LLC, Coupling Group, 5555 South Moorland Road, New Berlin, WI 53151-7953 USA
Phone: 262-796-4060
Fax: 262-796-4064
2007 Rexnord Industries LLC
UNITED STATES
Customer Service
Phone: 1-866-REXNORD
(1-866-739-6673)
Fax: 1-614-675-1898
E-mail: rexnordcs(state)@rexnord.com
Example: rexnordcsohio@rexnord.com
ALL COUNTRIES NOT LISTED
Rexnord International
Milwaukee, Wisconsin
Phone: 1-414-643-2366
Fax: 1-414-643-3222
E-mail: international1@rexnord.com
451-110 10/2006 Delzer Litho Printed in USA

Rexnord-Falk Acoplamiento de Engranajes

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Rexnord-Falk Acoplamiento de Engranajes

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Falk Lifelign Gear Couplings

Save Up Front Money and Increase

Falk Lifelign Gear Couplings

Superior Bore Capacities

4-Point seal improves lubrication retention during misalignment;

The unmatched bore capacities and

Ideal for Existing Applications

High-strength Grade 8 Bolts provide added

Higher Torque Ratings

Greater Bore Capacity

G10 Shrouded Bolt

Reliable, convenient fasteners

Lifelign Couplings are specially

High-strength, Grade-8 fasteners

Rexnord supplies a complete range

Advanced Lube System

You Get More than

Packaged System Design

Global Availability and Support

3-Year Heavy-Duty Warranty

Triple crown protection

Crowning at the root, tip and face of

Rexnord can supply alloy steels for

Rexnord online support includes

Selection Guide 451-110, October 2006

CONTINUOUS SLEEVE GEAR COUPLINGS

LARGE FLANGED SLEEVE GEAR COUPLINGS

G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Factory Warranty Were so confident in the performance and

Rexnord Industries, LLC, 1992, 2006.

For information on Falk Long Term Grease, request

Lifelign Gear Coupling Nomenclature

Type G (Pages 19 thru 41)

= Double Engagement (Shrouded/Exposed)

Type G (Pages 42 thru 56)

Rexnord Industries, LLC, 1992, 2006.

Lifelign Gear Coupling Types

Type GC02 & GC05

Floating shaft assemblies are used when distance between

Type GC05 Floating Shaft

Type G Large Gear Coupling

Spacer couplings for pump and compressor applications simplify

Rexnord Industries, LLC, 1992, 2006.

The Type G52 single engagement design is used with floating

Types G52, GV52

Floating shaft assemblies are used when distance between

Double or single engagement brakewheel and disc brake

Types G62 & 66

Double and single engagement Slide couplings are used for

Types GL20 & GL52

Rexnord Industries, LLC, 1992, 2006.

Types G70 & G72

Double, single or rigid engagement insulated couplings are used

Types GP20, 52 & 82

Rigid couplings are used when there is no need to accommodate

Type G82 & GV82

Shear pin couplings are used for applications subject to jamming

Rexnord Industries, LLC, 1992, 2006.

STANDARD SELECTION EXAMPLE:

Physical space limitations

Special bore or finish information and type of fit

2. SERVICE FACTOR: From Service Factor Table 4, Page 14 =1.5

TABLE 1 Torque and Horsepower Ratings

Torque Rating (lb-in)