Information

Hydro-Calculator Spreadsheet
Revision 2008-12-23, v1.1 (c) 2008-2013 by Power-Trax.de - unauthorized usage will be prosecuted.

This Spreadsheet is the 'light' version of what here at Power-Trax.de is being used to calculate and design hydraulic systems. You can use it to calculate - hydraulic pumps - hydraulic motors - pump-engine-compounds - pump-PTO-compounds w/ intermediate gearbox up to 5-speed - hydraulic pistons - even multiple - hydraulic winches at arbitrary hydraulic systems Simply insert given values into the LIGHT BLUE fields. The GREEN FIELDS will calculate missing parameters for your hydraulic system. TERMS OF USE & DISCLAIMER - use at your own risk. We are not responsible for errors or mistakes within calculations or respective results or actions or system designs or -failures based on these calculations. No guarantee whatsoever. - this spreadsheet is a version with reduced functionality. Important key numbers needed to design a system are MISSING. You will need to seek professional assistance from us to have a hydraulic system being calculated and built. - this spreadsheet only gives rough guidelines for hydraulic equipment - there is no feasibility checking whether calculated pumps, PTOs or other units will work in this configuration COPYRIGHT This spreadsheet is (C)opyright by Power-Trax.de 2008 - 2013. Use at own risk. No professional usage. No copying, altering, redistribution, use on any website other than power-trax.de or similar usage except granted via our expressed written permission.

Seite 1

Pump Hydro-Pump Calculator & Selector

Mininal REVs Nominal REVs Maximal REVs Nominal Flow Nominal pressure UPm UPm UPm lpm bar 600 UPm 1500 UPm 2500 UPm 170 lpm 207 bar Calc. Volume ccm Nom. Power kW 113 ccm 58.6 kW

1.00

Seite 2

Motor Hydro Motor Calculator & Selector

Mininal REVs UPm 2000 UPm Nominal REVs UPm 5000 UPm Maximal REVs UPm 5500 UPm Nominal Volume ccm 2.5 ccm Nominal pressure bar 200 bar 1.00

Nom. Flow lpm Nom. Power kW 13 lpm 4.2 kW

Seite 3

Pump_Engine Pump-Engine-Compound Calculator & Selector

Pump Mininal REVs UPm Mininal REVs UPm Nominal REVs Maximal REVs Nominal Flow Nominal pressure UPm UPm lpm bar 352 UPm 978 UPm 2200 UPm 60 lpm 160 bar Nominal REVs Maximal REVs UPm UPm 720 UPm 2000 UPm 4500 UPm

1.00

Engine

Pump Beltdrive

Calc. Volume ccm Nom. Power kW 61 ccm 16.0 kW Ratio 1:n Pump:Eng. 0.49

Seite 1

Pump_PTO Pump-Engine-Compound Calculator & Selector

Pump / PTO Nominal Flow lpm Mininal REVs UPm Nominal pressure Nom. Power bar kW 60 lpm 210 bar 21.0 kW

1.00

Engine

Nominal REVs Maximal REVs UPm UPm 720 UPm 1500 UPm 3500 UPm 2nd gear ENG:out 3rd gear ENG:out 4th gear ENG:out 5th gear ENG:out n:1 n:1 n:1 n:1 2.95 1.53 1.00 0.72 0.60

Gearbox

1st gear ENG:out n:1

Pump 1st G

Calc. Volume ccm 118 ccm Pump 2nd G Calc. Volume ccm 61 ccm Pump 3rd G Calc. Volume ccm 40 ccm Pump 4th G Calc. Volume ccm 29 ccm Pump 5th G Calc. Volume ccm 24 ccm

Seite 2

Piston Piston Calculator & Selector

Piston Piston Dia mm 25 mm Hydraulic System Oil Flow lpm 27 lpm Piston FWD Calc. Volume FWD ccm 147 ccm Piston REV Calc. Volume REV ccm 124 ccm Force FWD N 7,363 N Force REV N 6,185 N Pressure bar 150 bar Shaft Dia mm 10 mm Stroke Number of Pistons pcs. 300 mm 1 pcs.

Seite 3

Winch Winch Calculator & Selector

Winch Oil Flow lpm 60 lpm Hydraulic System Oil Flow nom lpm 123 lpm Winch Pressure nom bar Pressure bar Pulling Force 1st Pulling Force top Pulling Speed 1st Pulling Speed top N N m/min m/min 150 bar 46000 N 27600 N 15 m/min 25 m/min Pulling Force 1st Pulling Force top Nom. Speed 1st Nom. Speed top N N m/min m/min 150 bar 46000 N 27600 N 31 m/min 51 m/min

Winch Power rated Winch Power nom. kW kW 15 kW 31 kW

Seite 4

Pipe Size Pipe Size Calculator & Selector

Hydraulic System Pipe Dia (min.) Oil Flow nom lpm 50 lpm Suction Line Di mm 35 mm Return Line Di mm 20 mm Pressure Line Di mm 13 mm

Seite 5

Energy Balance

Unit #1
ON current ON effective current ON average power % STBY current OFF current ON-ratio % STBY-ratio % OFF-ratio % Average Current 20.0A 12.0A 60% 4.0A 0.0A 10% 90% 0% 4.8A

Unit #2
ON current ON effective current ON average power % STBY current OFF current ON-ratio % STBY-ratio % OFF-ratio % Average Current 2.0A 2.0A 100% 0.2A 0.0A 15% 85% 0% 0.5A

System
Drain current Charging Input Batt Capacity min. remaining Charge 5.3A 0.0A 120.0Ah 50%

System Uptime

-11.4 h

Summary current

-5.3A

Seite 6

Energy Balance

Aux. Equipment
ON current ON effective current power % Off current On-ratio % OFF-ratio % Average Current 0.0A 0.0A 100% 0.0A 100% 0% 0.0A

Seite 7