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The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated in four main divisions: HV & EHV SF6 Gas Switchgear, HV & EHV Instrument Transformer, Medium Voltage Vacuum Switchgear and Lightning Arresters. Operations commenced in 1980 with the manufacture of Medium Voltage Switchgear, which was relocated from Kanjur Mumbai Works & extended to all range of MV, HV, EHV & UHV Products. A specialised Business Unit spearheads the export thrust for in-house products as well as carefully out-sourced synergestic products for supply to Trade, Industry, OEMs and Power Utilities.
CG House, Mumbai
Our regional establishments throughout India have factory-trained personnel to provide prompt pre & after sales service, supporting our marketing & service personnel located at the factory.
SF 6 Breaker 145 kV
improvement in the CTQs with substantial reduction in defects. All the SF6 Gas Circuit Breakers are type tested as per the IEC 62271100 requirements in various world known testing Laboratories like CESI Italy, KEMA Netherlands, KERI South Korea & CPRI India. Depending upon the application, type SFM GCBs are divided into two types as follows; A) B) Three phase auto re-closing circuit breaker with one common mechanism for Transformer applications. Single / Three phase auto re-closing circuit breaker with three separate spring mechanisms (for each phase) for Line applications.
Also these breakers are categorised as per the drive mechanism used for its operation. The breaker consists of three main parts for its Spring - Spring Mechanism type: 1. 2. 3. Vertical porcelain units containing puffer type interrupter Spring-spring operating mechanism and control equipment in a single housing Base Frame and support columns
The breaker consists of three main parts for its Spring - Pneumatic Mechanism type: 1. 2. 3. Vertical / Horizontal porcelain units containing puffer type interrupter Spring-Pneumatic operating mechanism and control equipment in a single housing Support structure.
SF 6 Breaker 72.5 kV
SF 6 Breaker 36 kV
CGL is the only manufacturer in India for supply of 420kV SF6 Circuit Breakers to meet the high altitude requirement of 1600m. The SF6 Gas Circuit Breaker (GCB) Products range is as follow: 1) Medium Voltage Gas Circuit Breaker (MV GCB) a) 36kV outdoor type upto 3150A , 40kA b) 36kV Indoor type upto 2000A, 40kA. High Voltage Gas Circuit Breaker (HV GCB) a) 72.5kV outdoor type upto 3150A, 40kA b) 145kV outdoor type upto 3150A, 40kA c) 170kV outdoor type upto 3150A, 40kA Extra High Voltage Gas Circuit Breaker (EHV GCB) a) 245kV Outdoor Type upto 3150A, 40kA b) 420kV Outdoor type upto 3150A, 50kA. Ultra High Voltage Gas Circuit Breaker (UHV GCB) a) 800kV Outdoor type upto 3150A, 50kA.
2)
3)
4)
Interrupting Principle
Fixed arcing contact Fixed main contact Nozzle Moving main contact Interrupter porcelain
Moving arcing contact Piston Puffer cylinder Contact Drive tube Lower terminal
Key
Live parts (moving parts) Live parts (fixed parts) Insulators SF6 gas
Moving arcing contact Arc
Nozzle
Piston
INTERRUPTER
and moving arcing contact. Motion of the Puffer Cylinder compresses SF 6 gas against the Fixed Piston thus generating a powerful SF 6 gas blast through the Nozzle over the arc. After travelling through some distance, the dielectric strength of the gap is raised sufficiently to extinguish the arc. The reliability of the system is further enhanced by the single pressure dual flow puffer interrupter, which reduces the number of moving parts and auxilliary systems in the circuit breaker. This principle is shown in Fig. 3.
The spring-spring mechanism consists of two springs Closing spring and Tripping spring. Closing spring is charged through a motor driven cam, pawl and ratchet mechanism. Fig.4 shows the Breaker in Closed position (Closing spring charged)
Trip coil
Both closing spring and tripping spring are in charged position. The Tripping spring exerts counter clockwise torque on the lever. At this stage a locking device called Trip Holding Latch avoids lever movement. When the trip coil is energized, the lever is released from locking device and rotates to attain the Open position. Fig.5 shows the Breaker in Open position
Tripping spring is in the relaxed condition. Closing spring exerts counter clockwise torque on the Cam and Ratchet wheel. When the Closing coil is energized, the Cam rotates in counter clockwise direction and in turn, the Lever is rotated clockwise. This lever motion closes the breaker and charges the Tripping spring at the same time. Fig.6 shows Closed position ( Closing spring discharged )
Immediately after the breaker is closed, the spring charging motor gets activated. The closing spring is charged by the ratchet, linked to the motor. When the closing spring is fully charged the Limit Switch disconnects the supply to the motor and the closing-holding latch holds the compressed spring energy till next discharge.
VALVE D [405] O RING P18 [408] TEMPERATURE COMPENSATED GAS PRESSURE GAUGE [402] GAS PRESSURE SWITCH [401] GAS FEED PORT [403] COVER [404] ADAPTER V [713] LARGE DIA HOSE [714]
Fig 7. Gas System Spring Mechanism 145kV - Opening Spring (Rear View)
the three poles are pulled down together. The movement of the opening piston compresses the closing spring. At the final position of the opening operation, the control valve is closed by the linkage and the air in the cylinder is exhausted through the control valve to the outside atmosphere. The piston is held in opening position against force of the closing spring by holding latch. 2) Closing Operation : In the open position the mechanism corresponds to latched position. Closing operation is made by the closing spring, When closing signal energizes the closing coil trigger and holding latch are released by the closing coil plunger and the closing spring closes the breaker.
CLOSED POSITION
OPENING STAGE
OPEN POSITION
GAS FEED PORT VALVE A VALVE D GAS PRESSURE GAUGE TEMPERATURE COMPENSATED GAS PRESSURE SWITCH OPERATING MECHANISM HOUSING AIR PIPING OPERATING MECHANISM 63G
AIR PRESSURE GAUGE AIR PRESSURE SWITCH (FOR ALARM & LOCKOUT) 63AL 63AG AIR PRESSURE SWITCH (FOR COMPRESSOR GOVERNOR) AIRING NOZZLE AIRING STOP PLUG AIR RESERVOIR CONTROL VALVE COMPRESSED AIR
Quality
Quality of the final products are ensured right at the Component manufacturing stage, Through, I Six sigma methodology for improving product quality as perceived by customer I Model Cell Concept (factory within factory) I World class test setup I Structured Policy for supplier quality
I PD Measurement up to 100kV I High precision mass Spectometer Type Gas Leak Detector (with capability todetect leaks as low as 1 ppm). I Multi-Channel Breaker Speed / Time Analysers. I Mechanical Endurance Controler I Contact Resistance Meter (Static) I Dynamic Contact Resistance (Signature) I Primary Injection Test Set. Full testing before despatch of breaker ensures trouble free operation at site and complete customer satisfaction
Routine Testing
All routine tests as specified in IEC, are conducted on the fully assembled GCBs at our factory. In addition to the specified tests as per IEC, the following tests are also carried out on each breaker. For all Spring Spring & Spring Pneumatic Breakers. I MECHANICAL OPERATION TESTS I ELECTRICAL SEQUENCE TEST (CONTROL & AUXILIARY CIRCUIT CHECK) I MEASUREMENT OF SPEED & TIME (NO LOAD OPERATING CHARACTERISTICS) I DCRM TEST as per Customer requirement. I MILLI VOLT DROP TEST (CONTACT RESISTANCE MEASUREMENT) I HIGH VOLTAGE TEST ON MAIN CIRCUIT I HIGH VOLTAGE TEST ON CONTROL & AUXILIARY CIRCUIT I GAS LEAKAGE TESTS I GAS DENSITY SWITCH OPERATION TESTS I MEASUREMENT OF TRIPPING & CLOSING COIL RESISTANCE In addition to all above tests following tests are performed on Spring Pneumatic Breakers. I REPLENISHING TIME MEASUREMENT FOR COMPRESSED AIR I AIR PRESSURE SWITCHES OPERATION I SAFETY VALVE OPERATION I AIR LEAKAGE TEST CGL testing laboratory is fully equipped with the latest testing equipment viz: I 700 kV Test Transformer
Guaranteed Technical Particulars 24kV - 72.5kV SF6 Gas Circuit Breaker [Spring - Spring Mechanism]
SN DESCRIPTION 1. TYPE REFERENCE 2. RATED VOLTAGE 3. RATED LIGHTNING IMPULSE WITHSTAND 4. RATED POWER FREQUENCY WITHSTAND 5. CREEPAGE DISTANCE [TOTAL] 6. APPLICABLE STANDARDS 7. TYPE OF MECHANISM 8. RATED NORMAL CURRENT 9. RATED OPERATING SEQUENCE 10. RATED FREQUENCY 11. RATED DURATION OF SHORT CIRCUIT : : : : : : : : : : : UNITS (3 PHASE AUTO RE-CLOSING) 20-SFGP-25A 30-SFGP-25A 30-SFGP-40A 70-SFM-32B kV kVp kV mm A Hz sec. 110/125/220 6A MAX. AT 110 V DC 80 100 25 62.5 50 / < 2.5 400/<2.5 6.25 6.25 400/<2.5 10 1.5 5 NO + 5 NC 5 4.5 4 600 2783 3349 675 750 3103 3819 780 6 5.5 5 750 3103 3819 750 8 NO + 8 NC 5 4.5 4 1100 3070 3998 1100 6 5.5 5 1100 3525 4574 820 3000** 3070 3998 2100 25 40 100 60 130 31.5 80 250/<2.5 600/<2.5 7.9 60 80 40 100 125/<2.5 400/<2.5 10 60 130 31.5 80 250/<2.5 600 / < 2.5 7.9 1.5 8 NO + 8 NC 5 4.5 4 3533 4579 500 3533 4249 500 20 50 440 / < 2.5 6 NO + 6 NC 65 100 8 20 440 / < 2.5 80 50 / 60 3 110 1250 / 1600 / 2000 24 150 60 600 36 200 80 900 36 200 80 900 72.5 350 160 1815 (1 PHASE AUTO RE-CLOSING) 70-SFM-40AA 70-SFM-32B 50-SFGP-20A* 30-SFGP-25A* 25KV GCB 25KV INT. 72.5 72.5 (52KV CLASS) (52KV CLASS) 350 160 1815 350 160 1815 250 95 1300 250 95 1300
12. RATED CLOSING/TRIPPING VOLTAGE : V DC 13. CURRENT OF CLOSING/TRIPPING : COIL 14. RATED BREAK TIME 15. RATED CLOSING TIME 16. RATED SHORT CIRCUIT BREAKING CURRENT 17. RATED SHORT CIRCUIT MAKING CURRENT A
19. RATED CABLE CHARGING BREAKING : A / pu CURRENT AND OVER VOLTAGE 20. RATED SINGLE CAPACITOR BANK : A / pu BREAKING CURRENT & OVER VOLTAGE 21. RATED OUT OF PHASE BREAKING : CURRENT 22. FIRST POLE TO CLEAR FACTOR 23. AUXILIARY CONTACTS 24. SF6 GAS PRESSURE [ AT 20deg C] - NORMAL - GAS FEED ALARM - LOCKOUT 25. DIMENSIONS A B H 26. WEIGHT [ APPROX ] Standard Altitude 1000m : : : : mm mm mm Kg : Kg/cm : Kg/cm : Kg/cm : : kA -
Optionals
SN DESCRIPTION UNITS mm / kV V DC m g (3 PHASE AUTO RE-CLOSING) 31 48 / 60 /110/125/220 AS PER CUSTOMER SPECIFICATIONS 2200 10 NO + 10 NC 0.3 / 0.4 (1 PHASE AUTO RE-CLOSING) 1. CREEPAGE DISTANCE 2. CLOSING / TRIPPING COIL VOLTAGE 3. CLEARANCE OF LIVE PARTS TO GROUND 4. MAX. ALTITUDE ABOVE SEA LEVEL 5. AUXILIARY CONTACTS 6. SEISMIC ACCELERATION
Guaranteed Technical Particulars 110kV - 245kV SF6 Gas Circuit Breaker [Spring - Spring Mechanism]
SN DESCRIPTION : : : : : : : : : : : UNITS kV kVp kV mm A Hz sec. 50 / 60 50 3 110/125/220 6A MAX. AT 110 V DC 60 130 31.5 80 50/<2.5 160/400/<2.5 160/<2.5 160/400/<2.5 135 40 100 31.5 80 50/<2.5 160/<2.5 130 135 40 100 125/<2.5 250/<2.5 150 123 550 230 3075 (3 PHASE AUTO RE-CLOSING) 145 650 275 3625 145 650 275 3625 170 750 325 4250 123 550 230 3075 (1 PHASE AUTO RE-CLOSING) 145 650 275 3625 145 650 275 3625 170 750 325 4250 245 1050 460 6125 1. TYPE REFERENCE 2. RATED VOLTAGE 3. RATED LIGHTNING IMPULSE WITHSTAND 4. RATED POWER FREQUENCY WITHSTAND 5. CREEPAGE DISTANCE [TOTAL] 6. APPLICABLE STANDARDS 7. TYPE OF MECHANISM 8. RATED NORMAL CURRENT 9. RATED OPERATING SEQUENCE 10. RATED FREQUENCY 11. RATED DURATION OF SHORT CIRCUIT 120-SFM-32B 120-SFM-32B 120-SFM-32B 150-SFM-40B 120-SFM-32B 120-SFM-32B 120-SFM-32B 150-SFM-40B 200-SFM-40S
IEC-62271-100 / IS 13118 SPRING-SPRING 3150 O - 0.3sec - CO - 3min - CO/CO - 15sec - CO 50/60 50 50/60
12. RATED CLOSING/ TRIPPING VOLTAGE : V DC 13. CURRENT OF CLOSING/TRIPPING : COIL 14. RATED BREAK TIME 15. RATED CLOSING TIME 16. RATED SHORT CIRCUIT BREAKING CURRENT 17. RATED SHORT CIRCUIT MAKING CURRENT : : : : A mS mS kA kAp
18. RATED LINE CHARGING BREAKING : A / pu CURRENT AND OVER VOLTAGE 19. RATED CABLE CHARGING BREAKING : CURRENT AND OVER VOLTAGE A / pu
20. RATED SINGLE CAPACITOR BANK BREAKING CURRENT AND OVER : A / pu VOLTAGE 21. RATED OUT OF PHASE BREAKING : CURRENT 22. FIRST POLE TO CLEAR FACTOR 23. AUXILLIARY CONTACTS 24. SF6 GAS PRESSURE [ AT 20deg C] - NORMAL - GAS FEED ALARM - LOCKOUT 25. DIMENSIONS A B H 26. WEIGHT [ APPROX ] Standard Altitude 1000m : : : : mm mm mm Kg 1700 4010 5388 1450 1700 4010 5388 1450 : Kg/cm : Kg/cm : Kg/cm 6 5.5 5 : : kA 7.9
400/<2.5
400/<2.5
10 1.5 8 NO + 8 NC 7 6.5 6 1700 4010 5548 1550 2200 4310 6089 2200 3000** 4010 5388 2360
7.9 1.5 8 NO+8 NC 6 5.5 5 3000** 4010 5388 2460 3000** 4010 5548 2550
10 1.3
**Adjustable
Optionals
SN DESCRIPTION 1. CREEPAGE DISTANCE 3. CLEARANCE OF LIVE PARTS TO GROUND 4. MAX. ALTITUDE ABOVE SEA LEVEL 5. AUXILLIARY CONTACTS 6. SEISMIC ACCELERATION UNITS mm / kV (3 PHASE AUTO RE-CLOSING) 31 110/125/220 AS PER CUSTOMER SPECIFICATIONS 1600 10 NO + 10 NC 0.3 / 0.4 1600 2000 (1 PHASE AUTO RE-CLOSING)
Guaranteed Technical Particulars 245kV - 800kV SF6 Gas Circuit Breaker [ Spring - Pneumatic Mechanism ]
SN DESCRIPTION : : : : : : : : : : : UNITS kV kVp kV mm A Hz sec. 110/125/220 6A MAX. AT 110VDC 60 140 40 100 125/<2.5 250/<2.5 400/<2.5 10 1.3 8 NO + 8 NC 6 5.5 5 2600 4605 7224 2400 **Adjustable UNITS mm / kV m g 10 NO + 10 NC 0.3 / 0.4 (3 PHASE AUTO RE-CLOSING) 31 110/125/220 AS PER CUSTOMER SPECIFICATIONS 1600 (1 PHASE AUTO RE-CLOSING) 6 5.5 5 4500** 4605 6965 3900 7 6.5 6 7000** 6844 7074 7604 6950 8600 7 6.5 6 10000** 8970 9184 9714 18900 22200 400/<2.5 12.5 400/<2.5 400/<2.5 100 40 150 50 125 900/<2.5 50 / 60 3 220 (3 PHASE AUTO RE-CLOSING) 200-SFM-40B 245 1050 460 6125 245 1050 460 6125 IEC-62271-100 / IS 13118 Spring-Pneumatic 3150 O - 0.3sec - CO - 3min - CO/CO - 15sec - CO 50 (1 PHASE AUTO RE-CLOSING) 200-SFM-40A 400-SFM-40A 420 1425 520/610 10500 800-SFM-50A 800 2100 870/960 20000 1. TYPE REFERENCE 2. RATED VOLTAGE 3. RATED LIGHTNING IMPULSE WITHSTAND 4. RATED POWER FREQUENCY WITHSTAND 5. CREEPAGE DISTANCE [TOTAL] 6. APPLICABLE STANDARDS 7. TYPE OF MECHANISM 8. RATED NORMAL CURRENT 9. RATED OPERATING SEQUENCE 10. RATED FREQUENCY 11. RATED DURATION OF SHORT CIRCUIT
12. RATED CLOSING/TRIPPING VOLTAGE : V DC 13. CURRENT OF CLOSING/TRIPPING : COIL 14. RATED BREAK TIME 15. RATED CLOSING TIME 16. RATED SHORT CIRCUIT BREAKING CURRENT 17. RATED SHORT CIRCUIT MAKING : : : : A mS mS kA kAp A/pu
19. RATED CABLE CHARGING BREAKING : A / pu CURRENT AND OVER VOLTAGE 20. RATED SINGLE CAPACITOR BANK : A / pu BREAKING CURRENT & OVER VOLTAGE 21. RATED OUT OF PHASE BREAKING : CURRENT 22. FIRST POLE TO CLEAR FACTOR 23. AUXILIARY CONTACTS - NORMAL - GAS FEED ALARM - LOCKOUT 25. DIMENSIONS A B H (WITHOUT CLOSING RESISTOR) H (WITH CLOSING RESISTOR) 26. WEIGHT [ APPROX ] WITHOUT CLOSING RESISTOR WITH CLOSING RESISTOR Standard Altitude 1000m : : kg. kg. : : kA -
Optionals
SN DESCRIPTION 1. CREEPAGE DISTANCE 3. CLEARANCE OF LIVE PARTS TO GROUND 4. MAX. ALTITUDE ABOVE SEA LEVEL 5. AUXILIARY CONTACTS 6. SEISMIC ACCELERATION
80
Housing
Mounting Structure
725 1350
725
650
50
450 900 80
Housing
480
50
480
240
Mounting Frame Mechanism Housing Tripping Plunger Support Column Concrete Level Ground Level
80
200
450 900
280 705 1015 2000 250
1667
3780
80
650
A 1085
H
280
H
280
280
1000
A 5200
1967
4938
Lower Terminal
540 = =
80
520 = = 250 50
250
590
240
1000
A 6000
`E'
520
520
520
540
520 ==
1000
250 A
520
520
520
540
1200
540 = =
540 ==
1200
1000 600
1000 600
1000 600
1000
1000
1000
500
500
Side View
C. L. G. L.
520 = =
H
540
250 525 A A
1075
Operating Mechanism
325
100
1600
250
1600 850
250
150
850
850
850
850
850
850
850
Reisitor Unit
Terminal Pad
1600
1600
600 ==
== 200
Marshalling Box Structure Level P.L. Gl 850 Control Cables Air Piping 22
2478 2353
1000
650 = = 1000 A
850
5955
Interrupting Unit
2477 2352
250
200
850
Interrupting Unit
850
850
Grading Capacitor
850
Grading Capacitor
862
250
100
150 20
850 ==
1000
Supporting Porcelains
= =
80
400
1000
500
165
12 kV - 420 kV HCB/HDB
RC
FIG. 1
c
Table - I Overall Dimensions** kV 72 145 170 245 420 a 1100 1700 2200 2600 4100 b 1304 2034 2234 2873 4223 c 1000 1450 1600 2000 3100
** R&D being continuous process, dimensions may change as per final design.
kV
kA
kAp
To earth across isolating To earth across isolating To across isolating distance distance earth distance kV kV kVp kVp kVp kVp
1250/ 72.5 1600/ 40 100 2000 1250/ 123 1600/ 40 100 2000 1250/ 145 1600/ 40 100 2000/ 1250/ 170 1600/ 40 100 2000 1250/ 245 1600/ 40/50 100/125 2000 300 4000 40/50 100/125 2000/ 420 40/50 100/125 2500 * higher current optional.
140
160
325
375
230
265
550
630
275
315
650
750
325
375
750
860
1050
1200
700(+245)
** R&D being continuous process, dimensions may change as per final design.
12 kV - 420 kV HCB/HDB
122 b
FIG. 2
c
Table - II Overall Dimensions** kV a b 12 580 254 36 800 730 72.5 1100 992 123 1600 1553 145 1600 1833 170 2200 2033 245 2600 2658
c 520 650 1000 1450 1450 1600 2100 ** R&D being continuous process, dimensions may change as per final design.
To earth across isolating To earth across isolating To earth across isolating distance distance distance kV kV kVp kVp kVp kVp
400/ 12 13.1/25 800 800/ 1250/ 36/38.5 1600/ 25 2000 800/ 1250/ 72.5 1600/ 31.5/40 2000 800/ 1250/ 123 1600/ 40 2000 800/ 1250/ 145 1600/ 40 2000 1250/ 170 1600/ 40 2000 245 2000/ 40/50 2500 300 4000 40/50 420 2000/ 40/50 2500 * higher current optional.
32/62.5 62.5
28 70
32 80
70 170
80 195
80/100
140
160
325
375
100
230
265
550
630
100
275
315
650
750
850 1050
700(+245) 900(+345)
Switchgear Poem
There occurs a fault Then the current should halt Otherwise the fault current will increase & the service continuity decrease But the relay acts quick & the CIRCUIT BREAKER trips The faulty part is disconnected & the power system is protected Thank you Mr. SWITCHGEAR Because of you there is little fear !!
Domestic Customers:
POWERGRID, NTPC, NHPC, REL Indian RAILWAYS, DMRC, TNEB, APTRANSCO, APGENCO, KPTCL, KSEB WBSETCL, DVC, JSEB, ASEB, CESC. OPTCL. GETCO, GSECL, MSETCL, MPPGCL, MPPTCL, CSEB, RRVPNL, UPPCL, PSEB, HVPNL, DTL, UPPTCL, UPCL. J&K GPDD. All Major EPC Contractors like L&T, EMCO, SIEMENS, ABB, AREVA, IRCON, JSL etc. ALL Industrial Customers.
Canada Iceland USA Spain France Italy Greece Syria Jordan Egypt Kyrgyzstan Iraq Iran Dubai Nepal Bangladesh South Korea Laos Taiwan Japan
Panama
Costa Rica
Mauritania Ghana
Ecuador Peru
Oman Benin Sudan Srilanka Nigeria Ethiopia Kenya Tanzania Zambia Botswana South Africa Mozambique Zimbabwe
Myanmar
Chile
Argentina
New Zealand
South : Chennai 3, MGR Salai, Nugambakkam, Chennai - 600 034 Tel : (044) 28257375 Fax : (044) 28231973
Note : The features mentioned may not be a part of standard product. Product development is a continuous process. Consequently the data indicated is subject to change without prior notice.
Regd. Office : 6th Floor, CG House, Dr. Annie Besant Road, Worli, Mumbai - 400 030, India.
Cat.No. S3 Combined-113 (01/10/6K) / Sangam