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QC~PLAN.
Project No. & Name: Name of Client/ Consultant: SL. No. INITIAL STAGE 1 Check and ensure the survey for routing. ACTIVITY CONTROLLING DOCUMENT Contractual requirement NATURE & EXTENT OF INSP./ TEST ACCEPTANCE CRITERIA - Record of the invert levels of starting, ending points and existing sewer main. - The manhole locations and levels to be indicated. - Clearance from obstructions if any, in the route. - Detailed line map prepared showing invert levels, gradient, curve, slope, depth of trenches etc. - Approved by client. Unless otherwise specified in the Cont. For Gravity Drainage Use UPVC pipes to BS4660 with rubber ring push fit joints or solvent weld system. Min.of pipe size:160mm.dia between manholes & 110 mm. dia connections to manholes. For Pumping Main Use UPVC to BS 3505 class-E. - approved by client. - samples kept at work site after approval. - No damage during transporting and handling. - Stored out of direct sunlight. - Segregated and stored item-wise.

Plumbing Installation (a) Sewer Line Including Hook-up

Doc. No. M & E QC~Plan- 064a/ REV.0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer Inspection report M & E QC~Form064a- 01/ REV. 0 RECORD

2 Obtain the approval on detailed working drawing. 3 Check the selection of materials.

Contract requirement

Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer

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ES-CS-17-13 Sec. 6.2.2 BS 4660

Inspection report M & E QC~Form064a- 01/ REV. 0

4 Check the selection of materials.

ES-CS-17-13 Sec. 3.13 Manufacturers instructions.

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Project No. & Name: Name of Client/ Consultant: SL. No. DURING OPERATION 5 Check the route line marking. ACTIVITY CONTROLLING DOCUMENT Constructional drawing. ES-CS-17-13 Sec. 3.11 NATURE & EXTENT OF INSP./ TEST ACCEPTANCE CRITERIA - Set up Min. 3 sight rails always in position at one time. - All manhole locations and branch connection lines properly marked on the ground. - Max. distance between manholes 35 m. Trench width unless specified For 100 mm. dia pipe work - 0.5 m. to a depth of 1.5 m. - 1.0 m. at depths over 1.5 m. For 160 mm. Dia pipe work - 0.55 m. to a depth of 1.5 m. - 1.0 m. at depths over 1.5 m. - Min. cover for pipework 300 mm. - Disposal of earth material on the nearby trench surface and stockpiled for reuse in a safe manner. - Protect from side sliding by using proper sheeting / shoring. - Min. 100 mm. depth pipe cover of hand tamped of pea gravel fill and no sharps. - gravel size passing through 25 mm. sieve but retained on a 5 mm. sieve.

Plumbing Installation (a) Sewer Line Including Hook-up

Doc. No. M & E QC~Plan- 064a/ REV.0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer RECORD Inspection report M & E QC~Form064a- 01/ REV. 0

6 Check the trench excavation.

ES-CS-17-13 Sec. 3, 6.2.3

Engineer/ Foremen/ Quality Engineer

Inspection report M & E QC~Form064a- 01/ REV. 0

7 Check the pre-bedding.

ES-CS-17-13 Sec.3.9, 6.2.3

Engineer/ Foremen/ Quality Engineer

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QC~PLAN.
Project No. & Name: Name of Client/ Consultant: SL. ACTIVITY CONTROLLING DOCUMENT Visual Constructional drawing. ES-CS-17-13 Sec.6.2.7, 6.2.8, 6.2.4 & 6.2.5 ES-CS-17-13 Sec.6.2.5 Visual NATURE & EXTENT OF INSP./ TEST ACCEPTANCE CRITERIA - straightness - free from obstructions - adequate pipe support without sunk. - proper sleeve and packing while crossing strctural penetration below ground level. - To maintain invert level of connections to main channel. On Pipeline - 1200 mm. cover. - If cover less than 1200 mm., provide 100 mm. thick concrete raft above 200 mm. of pipe before backfill. - as per approved drawing. - drains joining external to manholes by 135 branches and bends only. - 20 N/mm concrete used in cradles and arches to drains. - not less than 25 N/mm for manhole roof and base slab (or) client's instructions. Internal test pressure At higher end of line Not less than 1.2 m. head of water above the invert of the pipe. At lower end of line Not more than 2.4 m. head of water above the invert of the pipe.

Plumbing Installation (a) Sewer Line Including Hook-up

Doc. No. M & E QC~Plan- 064a/ REV.0 PERSON RESP. AT LOCATION Engineer/ Foremen/ Quality Engineer RECORD Inspection report M & E QC~Form064a- 01/ REV. 0

No. 8 Check the line laying

9 Check the road crossing area.

Engineer/ Foremen/ Quality Engineer

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10 Check the manhole construction and connections.

ES-CS-17-13 Sec. 6.2.8 & 6.2.4

Engineer/ Foremen/ Quality Engineer

Inspection report M & E QC~Form064a- 01/ REV. 0

11 Check the testing of pipe work

ES-CS-17-13 Sec.6.2.11

Engineer/ Foremen/ Quality Engineer

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QC~PLAN.
Project No. & Name: Name of Client/ Consultant: SL. ACTIVITY CONTROLLING DOCUMENT NATURE & EXTENT OF INSP./ TEST ACCEPTANCE CRITERIA Quantity of Water (Minimum) - 3.3 lit/100 m. of 110 mm. pipe - 4.8 lit/100 m. of 160 mm. pipe. - Fill water in line and leave for 2 hours settlement and topping up. - To maintain the test head for 30 minutes and record. - No leakage and ground water infiltration. - Min. of 300 mm. cover hand tamped pea gravel to be laid.

Plumbing Installation (a) Sewer Line Including Hook-up

Doc. No. M & E QC~Plan- 064a/ REV.0 PERSON RESP. AT LOCATION Inspection report M & E QC~Form064a- 01/ REV. 0 RECORD

No. 11 Check the testing of pipe work (contd.)

12 Check the post bedding.

Constructional drawing. Visual Visual

Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer Engineer/ Foremen/ Quality Engineer

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ON COMPLETION 13 Check the backfill and reinstatement.

14 Check the final connection toES-CS-17-13 existing sewer. Sec. 6.2.9 15 Check the handover of line Visual before commissioning.

16 Check the plan completion. Contract requirement Visual Work Location: Remarks: Quality Engineer: Date:

- refilled and lightly compacted in the trenches. - 300 mm. layer by layer backfilled. - Prior Company written approval. - invert level and gradient maintained to ensure the flow in order. - trenches backfilled. - connections properly done including branches. - all lines tested. - placement of manhole covers. Ensure the activities in accordance with contract requirement.

-Inspection report M & E QC~Form064a- 01/ REV. 0 --

Engineer/ Foremen/ Quality Engineer Engineer / Foremen: Date:

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