Professional Documents
Culture Documents
ANUJ KUMAR
M.FTECH
(A.P.)
Arvind Ltd. - A flagship company of a
diversified $550 million Lalbhai group
founded in 1908
Lalbhai Group Businesses are:
› Textiles & Clothing's (Core Business)
Manufacturing ( Arvind Ltd., Lifestyle Fabrics & Apparels)
Retail (Megamart Retails)
› Financial Services (Anagram Sec. Ltd.)
› Engineering (Anup Engg. Ltd.)
› Chemicals & Dyes (Atul Ltd., Anil Starch Products Ltd.)
› Telecom & Electronics (Arvind Telecom)
DENIM SHIRTINGS SHIRTS KNITS KNITS
Production
1987 1999-00 2000-01 1999-00 1999-00
commenced
Amber,
Plant location Naroda Santej Bangalore Santej Vadsar &
EmBee
BUYER
MERCHANDISING SAMPLING
DEPT Confirms date
Contract seal prepared which
Development specifies exact construction of the Order is placed
(3 – 4 weeks) product
MERCHANDISER
MERCHANDISER
yarn requisition is
BUYER Garment Order processing form raised
Review & order Fabric technical hanger along At the same time the
placement with fabric swatch sent to buyer trims order is also
for approval placed
Receive sample Receive
Verify material / Request trims
request and materials from
requisition from store
material marketing
Internal audit
In case of
rejection from
Forward sample
Receive patterns Prepares samples marketing
to marketing
Remake
sample from first
step
Open width fabric on card board rolls Total floor area = 17.53 m x 22.86m
= 400.73m²
Tubular fabric in cutled form
Total number of racks 48 - 49
Capacity = 15 – 17 tones
Fabric
issued
Daily usage = 6 – 7tones
FABRIC
STORE Package type
Rolls (open) = 20 – 25 kg
Fabric
received Rectangular shape (tubular) = approx. 35 kg
AUTOMATIC SPREADING MANUAL SPREADING
(2 -3 PERSONS AT EACH TABLE) (CONTRACTUAL BASED)
SPREADING OF SRIPES
SPREADING OF SOLIDS
SOME TIMES OF SOLID
PROCESS PROCESS
Loading
Spread
of roll on Opening block
perforated
to the of roll cutting
paper
M/C
Insert
stripes to
Spreading Match
locate Spreading of blocks stripes
roll
change
STRAIGHT KNIFE
GERBER (AUTO CUTTER)
(MANUAL CUTTING)
PROCESS PROCESS
Spread
Moving lay polythene Pattern
to Gerber sheet placement Marking with
table over the on block chalk
lay
pieces
pieces Run the sorted out Cutting
sorted out loaded according to using
according to marker plan the different straight
the different in the M/C rolls knife
rolls
FUSIN
HEAT TRANSFER
G
Check specs
Moon patch Cut the rolls as per width mentioned in KNP sheet &
and
pieces quantity required for shift by using roll cutting machine
selecting
received
appropriate
from cutting
sticker
Final heat
transferring Sticker Align the fusing of fabric feed to conveyer
using removed
HASHIMA HP
Trim the fused of fabric using tied scissors in exit the
rear end
There are 3 BARUDAN LTD. Embroidery machines
2 machines with 20 heads &
1 machine with 12 head
marking as
Receive per
Receipt
instructio placement
of cut
n sheet given
panels
and instruction
and trims
pattern sheet
Positive is on polyester
prepared mesh (frame) positive is
the screen is
referring photo emulsion mounted on the
dryed
spec coating is done, screen
sheet turns to screen
ironing
Sewing operations
Packing in polybag
Final inspection
Sent to audit
Line out Lot making audit
Special finish
tagging folding Dispatch
(if any)
Check for
Button
pressing metal storage
attaching
contamination
External audit
AUDITING
PROCESS
failed passed
AUDIT
Final
Online audit
inspection
TWO CONCEPT PRODUCTION FACILITIES
• VADSAR - Designed for producing Casual wear / Cut & Sew Tee's &
Polo's
Means,
The same roll was entered in the lay information slip for 2 different lays
which is not possible.
Overall there was due to the carelessness of the workers. There is
shade variation in the cut parts hence more rejections, which is not good
in the companies point of view.
Provided the SOP to every worker & machine,
Supervisor must Check the formats time to time and must keep the
record,