SORTING MECHINE

SORTING MECHINE

• Number Of Inputs and Output PLC applied :

1. Number Of Inputs PLC is 7 Input :
--- 1 Unit Input for ON / OFF Selector
Switch
--- 1 Unit Input for GO from Sensor 0
--- 1 Unit Input for NOGO from Sensor 0
--- 1 Unit Input for Limit Lifter UP
--- 1 Unit Input for Limit Lifter DOWN
--- 1 Unit Input for Work Sensor from
Sensor 1
--- 1 Unit Input for Work Sensor from
Sensor 2
--- Total Number Of Inputs PLC is Minimum
7 Input Unit

--- For Sensor 0 , 1 Unit sensor with 2

output ( 1 output for GO, 1 Output for
NOGO )
--- Example Type Sensor 0 ( GO , NOGO ) :
Thickness Detection Sensor
 Example Type Goods Sensor or Proximity to Detect there are not of Object

• For Sensor 1 and Sensor

2 , 1 Unit Sensor with 1
Output.
--- Example Type Sensor
1 and 2 ( Goods Sensor )
:
Goods Sensor or Proxi
mity
• 2. Number Of Output PLC is 3 Output :
--- 1 Unit Output for Contactor. It's
Functions to electrical Motor Conveyor
( ON / OFF Motor )
--- 1 Unit Output for Electrical Solenoid
Type Center Closed. It's Functions to
Moves Lifter DOWN
--- 1 Unit Output for Electrical Solenoid
Type Center Closed. It's Functions to
Moves Lifter UP
--- Total Number Of Outputs PLC is
Minimum 3 Output Unit
Sequence PLC Programming for Sorter
Machine :

Step 1 :
a. If Switch = ON And Sensor 0 (GO) = OFF
And Sensor 0 (NOGO) = OFF Then
Contactor for Motor Conveyor = ON.
b. If Switch = OFF or Sensor 0 (GO) = ON or
Sensor 0 (NOGO) = ON Then Contactor for
Motor Conveyor = OFF.
• Step 2 :
a. If Switch = ON And Sensor 0
• Step 3 :
(GO) = ON and Limit Lifter UP = a. If Sensor 0 (GO) = ON
OFF Then Solenoid Lifter UP = ON. And Limit Lifter UP = ON
b. If Switch = ON And Sensor 0
(GO) = ON and Limit Lifter UP = ON
And Sensor 1 = OFF Then
Then Solenoid Lifter UP = OFF. Contactor for Motor
c. If Switch = ON And Sensor 0 Conveyor = ON.
(NOGO) = ON and Limit Lifter
b. If Sensor 0 (NOGO) =
DOWN = OFF Then Solenoid Lifter
DOWN = ON. ON And Limit Lifter
d. If Switch = ON And Sensor 0 DOWN = ON And Sensor
(NOGO) = ON and Limit Lifter 2 = OFF Then Contactor
DOWN = ON Then Solenoid Lifter
DOWN = OFF. for Motor Conveyor =
ON.
• Step 1 :
If 000.00=ON And 000.01=OFF And
000.02=OFF Then 010.00=ON.

Step 2 :
If 000.00=ON And 000.01= ON ( Latching )
And 000.03= OFF Then 010.01=ON ( Latching
ON ).

Step 3 :
If 000.00=ON And 000.01=ON And
000.03=ON And 000.05=OFF Then Pulse UP
010.02.

Step 4 :
If 000.00=ON And Pulse UP 010.02
( Latching ) and 000.05=OFF And 010.00=OFF
Then 010.03=ON ( Latching ON ).
• Step 5 :
If 000.00=ON And 000.02=ON ( Latching ) and
000.04=OFF Then 010.04=ON ( Latching ON ).

Step 6 :
If 000.00=ON And 000.02=ON and 000.04=ON
And 000.06=OFF Then Pulse UP 010.05.

Step 7 :
If 000.00=ON And Pulse UP 010.05 ( Latching )
and 000.06=OFF And 010.00=OFF Then
010.06=ON ( Latching ON ).

Step 8 :
If 000.00=ON And 010.00=ON or 010.03=ON or
010.06=ON Then 005.00=ON.

Step 8 :
a. If 000.00=ON And 010.01=ON Then 005.01=
ON.
b. If 000.00=ON And 010.04=ON Then 005.02=
ON.