Professional Documents
Culture Documents
Media............................................................................................................... 4
System description..........................................................................................11
MPS® EduKit PA/Project kits............................................................................16
MPS® PA Compact Workstation........................................................................20
MPS® PA Stations and MPS® PA 200 Complete systems..................................24
Accessories and optional components.............................................................38
Media Software Digital training programmes/WBTs
Using the everyday example of a From the contents: The training program uses practical From the contents:
car park access control system, the – The function of actuators in me- examples to show the difference be- – Differences between open- and
trainee learns the basics of a me- chatronic systems tween open- and closed-loop control closed-loop control (characteris-
chatronic system. – Electric motors in automation. Easy-to-understand tics of controllers, characteristics
– DC motor tasks are used first to examine the of regulators
Building on this, the training pro- – Torque and current overall process of a simple function- – DIN 19226
gram determines what function the – Behaviour of DC motors ing system. Later sections then look – Signal types
actuators have in the controller. A DC – Induced voltage and speed control at different types of controllers, the – Differences between types of con-
motor is then studied in more detail – Characteristic torque/speed curve different ways in which signals are trol
as an example of a typical actuator, – Working with data sheets represented and processed and the – Signal processing (synchronous
e.g. its structure and the laws which – Determining the transmission ratio ways in which programs are imple- control, controlling links, asynchro-
govern its operation. Further chap- mented. nous control, process control)
ters cover speed control and the use Training time: approx. 2 hours – Types of control (regulating to
of data sheets as well as the trans- fixed values, tracking values)
mission ratios which can be achieved E.g. single licence on CD-ROM – Regulators (P, I and D controllers,
by using a gearbox. with online activation DE/EN/ES/FR combined controllers such as PI or
Order no. 540953 PID controllers)
with network licence connector DE/EN/
ES/FR Training time: approx. 2 hours
Order no. 540955
E.g. single licence on CD-ROM
with online activation DE/EN/ES/FR
Order no. 540947
with network licence connector DE/EN/
ES/FR
Order no. 540949
All training programs on CD-ROM or as a WBT version, also for installation on networks and learning management systems – with as many licences as you need.
Media Software Digital training programmes/WBTs
Basic principles of process – Handling substances This exciting journey through the his- Fundamentals of automation
automation Product manufacturing is, for the tory of technology shows how in- technology
The training programme deals with most part, subject to defined phys- ventions have changed the world. This training module goes more
the broad spectrum of technical ical and chemical characteristics. New forms of work have been creat- deeply into practical examples. A
process automation in a concise Students‘ awareness should be ed: from the hunter to the engineer. manufacturing process previously
way. The characteristics and special heightened so that they can assess „The fascination of technology“ is an carried out manually is automated:
features of process automation are production conditions and are able interactive journey through the world you learn about the parts (sensors,
conveyed in a simple manner via im- to deal with them correctly. of automation. The program contains actuators) and processes (material
ages from actual real-life situations, – System planning many different multimedia compo- flow, energy flow, signal flow) in-
graphic representations of physical- This guides students through a nents to help you on your journey. volved in an automated process.
technical processes and animated planning office, providing an in- Experience the excitement of dis-
processes which you yourself can sight into the planning and devel- covery and learning – this is pure Technology and ...
manage and control. opment of a system. Students can edutainment! The programme con- Technology and society have always
examine all the fundamental activi- sists of 4 modules: been closely interwoven. This train-
Content topics: ties of the planning phase, from ing module uses easy-to-understand
The three chapters „Handling sub- the basic principles of project man- Technology and automation examples to show how technology
stances“, „System planning“ and agement to drawing a circuit dia- Every day we come across technolo- and society influence each other. The
„Practical processes for process en- gram, until the system can finally gy and automated processes. This in- module also covers the limitations of
gineering“, guide you step-by-step be built. troduction illustrates, with practical technology – and possible negative
to a complete on-screen system. The – Practical processes for process examples, just how much life is af- impacts on society.
content of these chapters is reflected engineering fected by technology, in earlier times
in the MPS® PA stations, which you The vast number of engineering too but particularly today. Training time: approx. 6 hours
will use during the practical part of processes can be reduced to four
the training. typical ones: filtration, tempering, The history of automation E.g. single licence on CD-ROM
mixing and filling. Design and func- technology with online activation DE/EN/ES/FR
tion are analysed using the four Mankind has always tried to make Order no. 540899
MPS® PA stations and the modu- work easier through mechanisation with network licence connector DE/EN/
lar product systems from Festo Di- and automation. Fascinating exam- ES/FR
dactic and any questions that arise ples show how hard this develop- Order no. 540901
while learning about process engi- ment has sometimes been and how Further languages on request.
neering are answered. impressive the results can be.
www.festo-didactic.com
Media Software Interface EasyPort
Also order:
For EasyPort with a real process or SimuBox:
I/O data cable with IEEE 488 SysLink connectors at both ends 34031
Analogue cable, parallel 529141
For EasyPort with a real PLC:
I/O data cable with IEEE 488 SysLink connectors at both ends 167106
For EasyPort, freely wirable, with any PLC:
I/O data cable with one IEEE 488 SysLink connector and open cable end sleeves 167122
For EasyPort with a PLC board:
I/O data crossover cable, with terminal socket 167197
For EasyPort with a real PLC or SimuBox:
Analogue crossover cable 533039
www.festo-didactic.com
Media Software Interface EasyPort
Interface:
EasyPort USB
Real training equipment – Simulation box, – Simulation box, – Simulation box, – Any PLC
digital/analogue digital/analogue digital/analogue – Simulation box,
– MPS® PA – MPS® PA – MPS® PA digital
– TP 210 – MPS® – TP 210 – EduTrainer®
– TP 610 – TP 301 – TP 610 – PLC Board
EasyPort USB is the PC in- EasyPort USB is the PC in- EasyPort USB is the PC in- Recommendation:
terface for receiving ana- terface to control actual terface to control an actu- the PLC starter kit contains
logue measurements and processes or simulations al closed-loop controlled everything that is needed
digital signals. on a PC via an actual PLC. system. to start on the subject of
control. See Training pack-
Measurement data logged Actual process, controlled Closed-loop controlled ages Electronics/PLCs.
via: via: system, controlled via:
– Fluid Lab®-PA – S7-PLCSIM – Fluid Lab®-PA Simulated process,
– Fluid Lab®-P – FluidSIM® – Fluid Lab®-P displayed via:
– Fluid Lab®-H – CoDeSys from version 2.0 – CIROS®
– FluidSIM®
– EasyVeep®
Scope of delivery
– EasyPort USB
– 24 V connecting cable on 4 mm
safety plugs
– USB cable
– CD-ROM: EasyVeep®, EasyOPC
driver, datasheet, Activ-X control,
examples of control using Labview
www.festo-didactic.com
Media Software Fluid Lab®-PA
Fluid Lab®-PA
Fluid Lab®-PA can be used to teach Actual process or simulation „Measuring and Control“ „Analysis“ menu item
and demonstrate the fundamentals All exercises and experiments can menu item Analyses of a wide range of process
of control technology. The main be performed online on the actual All the functions of the MPS® PA components can be directly per-
components required for actuating process in conjunction with the station can be clearly and directly formed using predefined exercises,
the MPS® PA stations using a PC are station or offline using the pre- controlled. The states of the proc- for example:
the EasyPort and the Fluid Lab®-PA integrated simulation. ess valves, pumps and sensors are – Recording of sensor characteristics
software. graphically recorded, which means – Recording of pump characteristics
„Settings“ menu item they can be directly evaluated. The – Recording of heating character-
Fluid Lab®-PA can be easily installed The following parameters can be following functions are provided for istics
on any Microsoft Windows operating set here for the four analogue input recording the sensor characteristics
system. channels and the sensors connected and determining the step response: This permits a fast and thorough
to them: – Selection of measuring channels understanding of the typical process
Key features – Factor – Factor for physical scale components.
Three main functions are integrated – Offset – Adaptation of the time scale
in Fluid Lab®-PA in combination with – Filter – Display of the input signals „2-Point Controller“ and
the EasyPort: – Inversion – Setting of output signals, switching „Continuous Controller“ menu item
on/off of the manipulated variable For easy parameterisation of
M as in measurement The analogue and binary output – Printing of the measured value dis- the required controller with an
For detection and evaluation of signals can also be switched and the play or saving as a .jpg file immediate effect on the process.
measured variables from 8 digital/ signal states of the inputs read off. One click of the mouse starts various
4 analogue input signals. General PC system settings can also controller functions for the selected
be made here. control system. Documentation of
C as in open-loop control the controller parameters is also
For binary or continuous control of „Process Sequence“ menu item straightforward. The measured
8 digital/2 analogue outputs. The process sequence of each values and characteristic curve
station can be easily started from profiles can be easily printed out.
R as in closed-loop (regulated) Fluid Lab®-PA. All of the process
control steps are visualised and can be DE/EN/ES/FR 544304
For freely selectable closed-loop monitored on the flow chart.
control functions such as 2-point, P,
I, PI and PID.
www.festo-didactic.com
Media Courseware Mechatronics/Handling technology/Process automation
Festo Didactic
543068 DE 539934 DE 548590 DE 563969 DE
10
Process automation and closed-loop control technology MPS® PA System description
Modular Training for many areas of Festo – The partner to the Why stop production to
application and careers process industry facilitate training?
The modularity of the learning
system enables you to realise a – Electronic engineers Festo is fast becoming a key partner It is prohibitively expensive to
diverse range of configurations – Mechatronics engineers to the process industry. It is only shut down an industrial system to
for typical production processes – Systems engineers logical that the process automation facilitate training. Comprehensive
from very different industries in a – Microtechnologists learning system benefits from training in the individual areas
safe learning environment. – Process technicians for plastic this know-how and is tailored of process automation requires
and rubber technology, glass to the requirements of different industry-oriented model systems or
and coating technology industries through its consistent training installations. „Learning by
– Experts in food, confectionery modularisation: doing“ and „process orientation“
and fruit juice technology – Water supply and disposal industry are two principles that are central to
– Experts in water supply, sewage – Food industry the successful imparting of the many
technology, pipe, canal and – Bulk goods industry detailed training aims in process
industrial services – Chemical and petrochemical technology. Simulation of a process
– Chemical engineers industries engineering system on a PC provides
– Pharmaceutical engineers – Biotechnology/pharmaceutical the opportunity of using a simulation
– Biotechnicians industries as an actual training system.
– Paper technicians – Paper industry
– Systems engineers for sanitary,
heating and air conditioning
technology
www.festo-didactic.com 13
Process automation and closed-loop control technology MPS® PA System description
Further training, with the objective We have high standards. In our cour- Closed-loop control circuits
of supporting people in companies ses you will realise the difference Participants gain detailed and
to deal with current as well as future between us and other providers: sound insights into process control
problems and provide them with we provide new answers to old technology based on P, I and PID
new answers – that is the purpose of questions – answers that help you controllers and their advantages and
Festo Didactic. get that critical step ahead with your disadvantages. Practical exercises
operational plans. with the PA EduKit and the Fluid
Festo is developing itself to become Lab®-PA software ensure that the
an important partner to the process Give us a call; we‘ll be happy to help. knowledge acquired is transferred
industry. The close coordination with into practice.
our parent company, Festo AG &
Co. KG, ensures that state-of-the-art
devices and systems are used in our
learning systems. And our trainers
have first-hand expert knowledge.
14 www.festo-didactic.com
Process automation and closed-loop control technology MPS® PA System description
Fluid Lab®-PA
Fluid Lab®-PA can be used to teach Actual process or simulation „Measuring and Control“ „Analysis“ menu item
and demonstrate the fundamentals All exercises and experiments can menu item Analyses of a wide range of process
of control technology. The main be performed online on the actual All the functions of the MPS® PA components can be directly per-
components required for actuating process in conjunction with the station can be clearly and directly formed using predefined exercises,
the MPS® PA stations using a PC are station or offline using the pre- controlled. The states of the proc- for example:
the EasyPort and the Fluid Lab®-PA integrated simulation. ess valves, pumps and sensors are – Recording of sensor characteristics
software. graphically recorded, which means – Recording of pump characteristics
„Settings“ menu item they can be directly evaluated. The – Recording of heating character-
Fluid Lab®-PA can be easily installed The following parameters can be following functions are provided for istics
on any Microsoft Windows operating set here for the four analogue input recording the sensor characteristics
system. channels and the sensors connected and determining the step response: This permits a fast and thorough
to them: – Selection of measuring channels understanding of the typical process
Key features – Factor – Factor for physical scale components.
Three main functions are integrated – Offset – Adaptation of the time scale
in Fluid Lab®-PA in combination with – Filter – Display of the input signals „2-Point Controller“ and
the EasyPort: – Inversion – Setting of output signals, switching „Continuous Controller“ menu item
on/off of the manipulated variable For easy parameterisation of
M as in measurement The analogue and binary output – Printing of the measured value dis- the required controller with an
For detection and evaluation of signals can also be switched and the play or saving as a .jpg file immediate effect on the process.
measured variables from 8 digital/ signal states of the inputs read off. One click of the mouse starts various
4 analogue input signals. General PC system settings can also controller functions for the selected
be made here. control system. Documentation of
C as in open-loop control the controller parameters is also
For binary or continuous control of „Process Sequence“ menu item straightforward. The measured
8 digital/2 analogue outputs. The process sequence of each values and characteristic curve
station can be easily started from profiles can be easily printed out.
R as in closed-loop (regulated) Fluid Lab®-PA. All of the process
control steps are visualised and can be DE/EN/ES/FR 544304
For freely selectable closed-loop monitored on the flow chart.
control functions such as 2-point, P,
I, PI and PID.
www.festo-didactic.com 15
Project kits for
task-based training
16
Process automation and closed-loop control technology MPS® PA MPS® EduKit PA/Project kits
EduKit PA
The new project kits for process and control technology
New!
www.festo-didactic.com 17
Process automation and closed-loop control technology MPS® PA MPS® EduKit PA/Project kits
EduKit PA
Unpack and away you go
New!
EduKit PA Basic
Teaches the basic principles of Learning content for project work Presentation and documentation: The EduKit PA Basic and EduKit PA
project work and the fundamen- – Creating assembly instructions Advanced modular product systems
tals of closed-loop control – manual Planning a project: – Documenting measured values are each supplied in a Systainer.
measurement, open and closed-loop – Allocating tasks in teams – Graphical analysis
control – without a PC and without – Creating a project plan with – Presenting project process
sophisticated control technology. different steps
– Easy to use and expandable for use – Creating test logs P101
V105
with other topic areas
– Water acts as a non-hazardous Commissioning and measured data M
The most important components at a glance: Workbook with project tasks and Arbeitsbuch
EduKit PA
1x Pump 170712
Prozessautomation
Mit CD-ROM
EduKit PA Advanced
Supplements the EduKit PA Basic modular product system with the topics of 1 2 3
automated measurement, open and closed-loop control, sensors and electrical
interfaces. The EduKit PA Basic is required when using the components of the
EduKit PA Advanced.
Extension options:
– Two-way ball valve for EduKit PA with quarter-turn actuator DAPS, double acting
(order no. 549828)
– Float switch sensor, top (order no. 548597)
www.festo-didactic.com 19
Compact Workstation
20
Process automation and closed-loop control technology MPS® PA MPS® PA Compact Workstation
Compact Workstation
Level, flow rate, pressure and temperature closed-loop control systems
Function
www.festo-didactic.com 21
Process automation and closed-loop control technology MPS® PA MPS® PA Compact Workstation
Compact Workstation
Level, flow rate, pressure and temperature closed-loop control systems
Piping and instrument flow chart (1) Scope of delivery of the Compact
An important part of project work Workstation
in process engineering is develop- Basic version including manual with-
ing a piping and instrument flow out actuation components
chart. A piping and instrument flow
chart explains the electrical, meas- Mechanical components, fully
uring and control technology func- assembled
tions using measuring points and – 2 containers
final control elements. The measure- – Reservoir
ment variable or another input vari- – Plug-in piping system
able, its processing, its direction of – Aluminium profile benches
action and directional specifications – Mounting frame
1 and positions should follow from – Profile plate 700 x 700 x 32 mm
the chart.
Sensors
Mounting frame (2) – 2 capacitive sensors
Can be equipped with accessories – 2 float switches
for controllers, control unit and/or – 1 process drive signal box
touchpanel. The activation and/or – Ultrasound sensor
control devices can be replaced in – Flow sensor
just seconds. – Pressure sensor
– PT100 temperature sensor
Pneumatic drive (3)
With ball valve and signal box. Train- Actuation components
ing aims: Design and application ar- – Pump
2 eas of various metering and shut-off – Proportional directional control
devices when controlling the flow of valve
liquids. – Ball valve with pneumatic drive
– Heater
Intelligent in the field – closed-
loop control with the CPX/FEC Electrical components
valve terminal and the FED 120 – I/O connection board with measur-
touchpanel (4) ing transducer
The Festo Front End Controller with – Motor controller with relay
integrated web server and Ethernet – I/O terminal, SysLink, 8 I/8 O
interface is ideally suited to current – Analogue terminal, SysLink,15-pin
communication tasks.
Compact Workstation On request
3
Commissioning and training on-site
upon request.
Accessories
– Trolley
– Power supply unit for the mount-
ing frame
– Control kit
Control kit S1: Control kit F2: Control kit PC2: Visualisation with WinCC or InTouch
Siemens SIMATIC EduTrainer® Festo CPX-FEC® valve terminal Fluid Lab®-PA software licence with on request.
Compact with S7-313C/314C-2DP – 1 x Festo CPX-FEC® EasyPort
– 1 x EduTrainer Compact S7- – 1 x control unit – 1 x Fluid Lab®-PA, individual licence
313C/314C-2DP – 1 x Ethernet cable, crossover – 1 x EasyPort
– 1 x control unit – 2 x I/O data cable – 1 x RS232 data cable
– 2 x I/O data cable – 1 x analogue cable – 1 x mains cable
– 1 x analogue cable – 1 x I/O data cable
Note: – 1 x analogue cable
Note: FST software and programming
STEP 7 software and MPI cable must cable must be ordered separately if
be ordered separately if required. required.
Control kit S2: Control kit F3: I/O simulation box, digital/
Siemens SIPART DR19 controller Festo CPX-FEC® with FED analogue
– 1 x SIPART DR19 with serial inter- – 1 x Festo CPX-FEC® – 1 x simulation box incl. mains cable
face integrated in ER frame – 1 x Ethernet cable, crossover – 1 x I/O data cable, crossover
– 1 x PDM software for parameterisa- – 1 x FED-120 touchpanel – 1 x analogue cable, crossover
tion and configuration of the DR19 – 1 x I/O data cable
controller – 1 x analogue cable
– 1 x serial data cable
– 1 x I/O data cable Note:
– 1 x analogue cable FST software and programming
cable must be ordered separately if
required.
Control Kit S1: EduTrainer Compact S7-313C On request Control Kit PC2: Fluid Lab-PA + EasyPort On request
Control Kit S1-DP: EduTrainer Compact S7-314C-2DP On request I/O simulation box, digital/analogue On request
Control Kit S2: Siemens controller SIPART DR19 On request
Control Kit F2: Festo CPX-FEC On request
Control Kit F3: Festo CPX-FEC + FED On request
www.festo-didactic.com 23
MPS® PA Stations and
Complete systems
24
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Practical training Slide, flap or ball valve Investment protection Boundless variety
The exclusive use of industrial The correct valve in use. A well thought-out modular design It is only logical that the MPS® PA
components underlines the with clear-cut interfaces facilitates stations can be combined with
necessary practicality and ensures Sensors adaptation to future developments stations from the greater MPS®
a speedy transfer of knowledge Typical process engineering sensors in components as well as open-loop family. After all, it is this possibility
from a training scenario to practical assume control of temperature, and closed-loop control systems. of combination with MPS® stations
application. level, flow rate and pressure in the This means that the system can be that makes the MPS® PA an
MPS® PA. adapted to new requirements. interesting proposition for basic and
further training in many industries
which are dominated by process
automation but still require elements
from production automation.
Either: Or:
Simply build it yourself MPS® PA commissioning service
Every MPS® PA station comes Simply commission it ... and you‘re To ensure that your training projects And if you wish ...
completely assembled and tested ready to go! run smoothly right from the start,
on the profile plate with MPS® PA we offer: 3. Useful tips on how to get the
trolley, touch panel and 24 V power On request, we can also commission most from the MPS® PA:
pack. systems for you – particularly in the 1. Complete technical – Applications
case of larger systems. commissioning of your new system: – Enhancements
A controller board with analogue – Seminars
inputs and outputs is required The range of applications of the
additionally. system and the station programs Are you planning a commissioning
and documentation are presented. and training session?
For efficient operation in the lesson, Depending on the equipment, We recommend:
we also recommend: commisioning is performed for the Per Station: 1.5 days
– EasyPort following products:
– Fluid Lab®-PA – Station Order no. 555647
– PID industrial controller – PID industrial controller
– Workbook with tasks and solutions – EasyPort and Fluid Lab®-PA
2. Training:
You will learn how to operate
stations and how to use them in
your lesson. Depending on the
equipment, training is provided on
the following products:
– Station
– PID industrial controller
– Soft PID in the PLC
– EasyPort and Fluid Lab®-PA
26 www.festo-didactic.com
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Combining stations
Filtration + + +
Mixing + + +
Reactor + + +
Filtration station
Function
The Filtration station filters liquids.
The filtrate is pumped from the first
tank into the second tank through
the filter using a knife gate valve. The
filtered liquid reaches the second
tank via the flap with pneumatic
semi-rotary drive. The filtered liquid
can be pumped onwards to the next
station using a separate pump. The
filter can be rinsed using a rinse
program. Regulated compressed air
is additionally blown through the
filter to loosen deposits.
28 www.festo-didactic.com
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Filtration station 544253 Training aims for project work Recommended training media
(with trolley, colour touch panel, mounting frame and power supply unit) – Set-up, wiring and commissioning
of a system for process technology
Also order: – Selection, application and
Open-loop and closed-loop control with PLC: actuation of process valves
PLC board with SIMATIC S7-313C 533526 – Measurement of electrical and
SIMATIC S7 connecting cable set 544296 process-related variables such as
PLC board with CPX-FEC 541187 level and pressure
Festo CPX connecting cable set 544297 – Set-up and commissioning of
PLC board with Allen Bradley MicroLogix 1500 544300 control circuits
Allen Bradley MicroLogix connecting cable set 544298 – Analysis of control processes and
PLC board with Mitsubishi MELSEC 544301 control circuits
Mitsubishi MELSEC connecting cable set 544299 – Parameterisation and optimisation – Fluid Lab®-PA
Or alternative: of P, PI or PID controllers – WBT Fundamentals of open and
SIMATIC S7 EduTrainer Compact 313C 533018 – Drafting of open-loop and closed- closed-loop control
SIMATIC S7 connecting cable set 544296 loop control programs – Design and simulation program
For working with Fluid Lab®-PA: – Process operation and monitoring FluidSIM® Pneumatics
Fluid Lab-PA DE/EN/ES/FR 544304 – Inspection, maintenance and
EasyPort USB 548687 servicing Also order:
PC data cable RS232 male-female 162305 Workbook MPS® PA
RS232 USB adapter 540699
I/O data cable with SysLink connectors (IEEE 488) at both ends 34031
Analogue cable, parallel 529141
For simple commissioning, simulation and display using the simulation box: MPS® PA
Arbeitsbuch
Necessary accessories
Replacement filter cartridge 544303
548590 DE
DE 548590
EN 548591
ES 548582
FR 548593
www.festo-didactic.com 29
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Mixing station
Function
The mixing station mixes different
recipes from three reservoir tanks.
The liquid from one of the three
reservoir tanks is pumped into the
main tank in a controlled manner
by opening the respective two-way
ball valve. The finished mixture can
be pumped to the next station via a
second pump – or pumped back to
the reservoir tank.
30 www.festo-didactic.com
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Mixing station 544254 Training aims for project work Recommended training media
(with trolley, colour touch panel, mounting frame and power supply unit) – Construction, wiring and
commissioning of a system for
Also order: process technology
Open-loop and closed-loop control with PLC: – Selection, application and
PLC board with SIMATIC S7-313C 533526 connection of various flow sensors
SIMATIC S7 connecting cable set 544296 – Measurement of electrical and
PLC board with CPX-FEC 541187 process-related variables such as
Festo CPX connecting cable set 544297 level and flow rate
PLC board with Allen Bradley MicroLogix 1500 544300 – Design and commissioning of
Allen Bradley MicroLogix connecting cable set 544298 control circuits
PLC board with Mitsubishi MELSEC 544301 – Analysis of control processes and
Mitsubishi MELSEC connecting cable set 544299 control circuits – Fluid Lab®-PA
Or alternative: – Parameterisation and optimisation – Web-based training program,
SIMATIC S7 EduTrainer Compact 313C 533018 of P, PI or PID controllers Fundamentals of open and closed-
SIMATIC S7 connecting cable set 544296 – Drafting of open-loop and closed- loop control
For working with Fluid Lab®-PA: loop control programs – Design and simulation program
Fluid Lab-PA DE/EN/ES/FR 544304 – Process operation and monitoring FluidSIM® Pneumatics
EasyPort USB 548687 – Inspection, maintenance and
PC data cable RS232 male-female 162305 servicing Also order:
RS232 USB adapter 540699 Workbook MPS® PA
I/O data cable with SysLink connectors (IEEE 488) at both ends 34031
Analogue cable, parallel 529141
For simple commissioning, simulation and display using the simulation box:
Simulation box, digital/analogue 526863 MPS® PA
Arbeitsbuch
I/O data cable with SysLink connectors (IEEE 488) at both ends 34031
Analogue cable, parallel 529141
For professional control using industrial controllers:
PID industrial closed-loop controller 544293
Necessary accessories
Power cable for power supply unit ➔ Internet
548590 DE
DE 548590
EN 548591
ES 548582
FR 548593
www.festo-didactic.com 31
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Reactor station
Function
The reactor station brings liquid to
the right temperature. Depending
on the recipe selected, different
temperature profiles with different
stirring times are activated. A cooling
pump is activated to cool the liquid.
The tempered liquid can be pumped
onwards to the next station using a
separate pump.
32 www.festo-didactic.com
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Reactor station 544255 Training aims for project work Recommended training media
(with trolley, colour touch panel, mounting frame and power supply unit) – Construction, wiring and
commissioning of a system for
Also order: process technology
Open-loop and closed-loop control with PLC: – Selection, application and
PLC board with SIMATIC S7-313C 533526 connection of temperature sensors
SIMATIC S7 connecting cable set 544296 – Measurement of electrical and
PLC board with CPX-FEC 541187 process-related variables such as
Festo CPX connecting cable set 544297 level and temperature
PLC board with Allen Bradley MicroLogix 1500 544300 – Use and connection of measuring
Allen Bradley MicroLogix connecting cable set 544298 transducers
PLC board with Mitsubishi MELSEC 544301 – Design and commissioning of
Mitsubishi MELSEC connecting cable set 544299 control circuits – Fluid Lab®-PA
Or alternative: – Analysis of control processes and – Web-based training program open
SIMATIC S7 EduTrainer Compact 313C 533018 control circuits and closed-loop control
SIMATIC S7 connecting cable set 544296 – Parameterisation and optimisation
For working with Fluid Lab®-PA: of P, PI or PID controllers Also order:
Fluid Lab-PA DE/EN/ES/FR 544304 – Drafting of open-loop and closed- Workbook MPS® PA
EasyPort USB 548687 loop control programs
PC data cable RS232 male-female 162305 – Process operation and monitoring
RS232 USB adapter 540699 – Inspection, maintenance and
I/O data cable with SysLink connectors (IEEE 488) at both ends 34031 servicing MPS® PA
Arbeitsbuch
548590 DE
Necessary accessories
Power cable for power supply unit ➔ Internet
DE 548590
EN 548591
ES 548582
FR 548593
www.festo-didactic.com 33
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Bottling station
Function
The bottling station fills bottles with
liquid. The liquid is pumped into
the dosing tank from the reservoir.
These bottles are transported to
the filling position via conveyors. A
pneumatic separator separates the
bottles. The bottles are filled with
different filling quantities from the
dosing tank in accordance with the
recipe selected.
34 www.festo-didactic.com
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
Bottling station 544256 Training aims for project work Recommended training media
(with trolley, colour touch panel, mounting frame and power supply unit) – Construction, wiring and
commissioning of a system for
Also order: process technology
Open-loop and closed-loop control with PLC: – Selection and application of filling
PLC board with SIMATIC S7-313C 533526 level sensors
SIMATIC S7 connecting cable set 544296 – Measurement of electrical and
PLC board with CPX-FEC 541187 process-related variables such as
Festo CPX connecting cable set 544297 level
PLC board with Allen Bradley MicroLogix 1500 544300 – Design and commissioning of
Allen Bradley MicroLogix connecting cable set 544298 control circuits
PLC board with Mitsubishi MELSEC 544301 – Analysis of control processes and
Mitsubishi MELSEC connecting cable set 544299 control circuits – Fluid Lab®-PA
Or alternative: – Parameterisation and optimisation – Design and simulation program
SIMATIC S7 EduTrainer Compact 313C 533018 of P, PI or PID controllers FluidSIM® Pneumatics
SIMATIC S7 connecting cable set 544296 – Drafting of open-loop and closed- – Web-based training program,
For working with Fluid Lab®-PA: loop control programs Fundamentals of open and closed-
Fluid Lab-PA DE/EN/ES/FR 544304 – Process operation and monitoring loop control
EasyPort USB 548687 – Inspection, maintenance and
PC data cable RS232 male-female 162305 servicing Also order:
RS232 USB adapter 540699 Workbook MPS® PA
I/O data cable with SysLink connectors (IEEE 488) at both ends 34031
Analogue cable, parallel 529141
For simple commissioning, simulation and display using the simulation box:
Simulation box, digital/analogue 526863 MPS® PA
Arbeitsbuch
I/O data cable with SysLink connectors (IEEE 488) at both ends 34031
Analogue cable, parallel 529141
For professional control using industrial controllers:
PID industrial closed-loop controller 544293
Necessary accessories
Bottle set 544302
Power cable for power supply unit ➔ Internet
548590 DE
DE 548590
EN 548591
ES 548582
FR 548593
www.festo-didactic.com 35
Process automation and closed-loop control technology MPS® PA MPS® PA Stations and MPS® PA 200 Complete systems
With a P, PI or PID control algorithm, At a constant flow rate, the three The pressure regulation ensures In the Filling station the level of the
(closed-loop) control technology input materials are mixed into a a constant high filtering quality dosing tank is recorded with an
is taught in a demonstrative and recipe on the Mixing station. The by means of back-flushing. The analogue level sensor. By way of the
practical manner. The temperature flow rate is recorded by an electronic pressure sensor features an LCD continuously controllable pump the
sensor – for the Reactor station a flow sensor with an impeller, and is display, analogue output and controller regulates the level to the
PT100 resistance thermometer is additionally displayed with a float- switching output, always delivering appropriate nominal value. During
used – delivers a uniform signal of 0 type flow meter. The controller sets the correct value. A constant high filling, the level in the dosing tank
– 10 V via the measuring transducer. the required flow rate by way of the quality is maintained by means of is kept constant, thereby optimising
By way of the continuously con- analogue controlled pump. the proportional-pressure regulator. the filling quality.
trollable heater the controller sets
the nominal temperatures and keeps
them constant.
www.festo-didactic.com 37
Process automation and closed-loop control technology MPS® PA Accessories and optional components
38 www.festo-didactic.com
Process automation and closed-loop control technology MPS® PA Accessories and optional components
www.festo-didactic.com 39
Hybrid training factories AFB factory Training factories for hybrid production processes
www.festo-didactic.com 41
Hybrid training factories AFB factory Training factories for hybrid production processes
Innovative technology
Pneumatic and electric drive
technology from Festo is a by-
word for innovationin industrial
and process automation – from
the single product through to the
turnkey solution. With the AFB
training factory we are for the
first time delivering a learning
environment which consciously
incorporates trends and innovations
from all areas of automation
technology:
– Electric and pneumatic linear
drive units
– Semi-rotary drives and grippers
– Valves and valve terminals
– Sensors
– Vision and control systems
Innovative learning
Only by engaging in innovative
learning using innovative technology
can trainees be optimally prepared
for their future work. Comprehensive
documentation, software tools for
simulation and visualisation and a
variety of WBTs complete the AFB
range of facilities.
Zone 4
Transport and logistics
Zone 3 Zone 1
Production automation Process automation
Zone 2
Filling
and
packing
www.festo-didactic.com 43
Hybrid training factories AFB factory Training factories for hybrid production processes
Zone 1 Specialist knowledge of pro- Zone 2 In the training factory, for example,
Process automation gramming, such as recipe pre- Filling and packing the position and fill level of each
paration, or of plant documentation, bottle and the state of completion
Filtering, mixing, temperature such as reading and drafting R-I flow- Not only dosing, filling, capping and of each lot is recorded by various
control; recording, evaluating and charts or EMSR location diagrams packing, but also the acquisition, optical sensors and a high-speed
controlling typical process variables are key focus areas in the training. storage and reliable management camera. The production data can
such as temperature, level, pressure Control technology plays a key role of product and quality data are key be fully tracked by means of RFID
or flow rate; pumping fluids; in process automation, in order to tasks in this section of the training tags in the bottle caps. A range of
shutting off pipelines; installing, ensure high product quality. The factory. automation components, such as
commissioning or maintaining processes selected for the training belts with electric drives, various
butterfly valves, slide valves or factory and the transparent design Technologies such as RFID are handling units, programmable logic
ball valves. These are just some of the stations enables control becoming ever more prevalent in controllers and the latest operator
examples of the wide variety of technology to be taught in a practical the production environment, in control and monitoring tools,
possibilities in this section of the and visual manner. order to cope with the continually trainees are provided with an ideal
training factory. increasing number of product platform to learn these key aspects.
variants and to comply with the
more stringent legal requirements
in terms of product quality in the
food or pharmaceuticals sector.
Full recording of all ingredients or
components used and the factors
influencing the manufacture of a
product must be ensured. Vision and
sensor systems also play a key role
in improving product quality and
production flexibility.
www.festo-didactic.com 45
Hybrid training factories AFB factory Training factories for hybrid production processes
www.festo-didactic.com 47
Hybrid training factories AFB factory Training factories for hybrid production processes
48 www.festo-didactic.com
Hybrid training factories AFB factory Training factories for hybrid production processes
www.festo-didactic.com 49
Hybrid training factories AFB factory Training factories for hybrid production processes
www.festo-didactic.com 51
Hybrid training factories AFB factory Training factories for hybrid production processes
52 www.festo-didactic.com
Hybrid training factories AFB factory Training factories for hybrid production processes
Found everywhere! Practical training Conveying of bulk goods or Everything under control
There is a worldwide market behind The handling of bulk goods requires complete production process? Stations are controlled using the
the term „bulk goods“. In almost special know-how. The exclusive use The stations are specially designed most modern automation and
every branch of production, bulk of typical industrial components in for training on bulk goods and can computer technology. With system
goods can be found as raw materials, the learning stations emphasises be used individually as well as in a visualisation the entire system can
semi-finished materials or finished the required hands-on experience network with the stations of the AFB be viewed or each individual station
parts. Whether building materials, and ensures the quick transfer of factory. This offers a training factory can be accessed; it enables the
such as sand, gravel and cement, knowledge from training to practice. that includes the complete process monitoring of signal statuses, the
or foodstuffs, such as grain and chain, from providing and preparing remote access of different functions
sugar – bulk goods must be stored, raw materials, to quality testing, and the monitoring of all processes,
dispensed, weighed, transported or packaging, storage and finally the directly on the system using a touch
packaged. processing of customer orders. panel or via the master computer.
www.festo-didactic.com 53
Hybrid training factories AFB factory Training factories for hybrid production processes
Screw conveyor
With the screw conveyor, the bulk
goods are carefully conveyed,
making optimal dispensing possible.
The dispensing screw is driven by a
servo motor with a built-in controller.
54 www.festo-didactic.com
Hybrid training factories AFB factory Training factories for hybrid production processes
Tel. ++385 (0)1/619 19 69, Fax 619 18 18 Dublin 18 010217 Bucuresti E-mail: info_gb@festo.com
E-mail: info_hr@festo.com Tel. ++ 353(0)1/295 49 55, Fax 295 56 80 Tel. ++40 (0)21/310 29 83, Fax 310 24 09
E-mail: info_ie@festo.com E-mail: info_ro@festo.com United States
Czech Republic Festo Corporation (New York)
Festo, s.r.o. Israel Russia Call Toll-free 800/993 3786
Modranska 543/76 Festo Pneumatic Israel Ltd. Festo-RF OOO 395 Moreland Road, P.O.Box 18023
147 00 Praha 4 P.O. Box 1076, Ha‘atzma‘ut Road 48 Michurinskiy prosp., 49 Hauppauge, N.Y. 11788
Tel. ++420 261 09 96 11, Yehud 56100 119607 Moskow
Tel. ++972 (0)3/632 22 66, Fax 632 22 77 Tel. ++1 (0)314/770 01 12, Fax 770 16 84
Fax ++420 241 77 33 84 Tel. ++7 495/737 34 00, Fax 737 34 01
E-mail: info_il@festo.com E-mail: info_us@festo.com
E-mail: info_cz@festo.com E-mail: info_ru@festo.com