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~ , . nEPARTMENT OF THE ARMY TECHNICAL MANUAL

. __ ._---------------

FIELD AND DEPOT l\1AINTENANCE FREQUENCY SHIFT CONVERTER CV-278/GR

HEADQUARTERS, DEPARTMENT OF THE ARMY AUGUST 1959

-------.~

TM 11-5805-210-35

TECHNICAL MANl'AL t No. 11--5805-210-35 ~

HEADQrARTEH:-;.

DEPAHT~IEXT OF THE AIDIY \rAHflX(;TON 25, D. C., 27 .l"ff"'</ IIi.i!!

FREQUENCY SHIFT CONVERTER CV-278jGR

Al'PEXDIX

!:OO;:OI:::X ••••.••..••.••••..•••••••••••••••••••••••••.•••••.•.

REFEREXCES .

1':!I:Ol.'r:'l'h I'ue.
1-3
4-20
21-23 16
...... 24-33 1;
34-40 27
41--43 2tl
-l.t-5,) ]2
1,)
40 Cn.'PTER I. THEORY

Section 1.

General , .

II. Theory of Frcqur-nev Shift Converter CY-27S/GH.

CH.,!'TER 2. TROl"llLE>;HOOTIXG

Section 1. General troubleshooting techniques .

II. Troubleshooting Frequency Shift Converter CY-278/GR.

CHAPTF.R 3. REPAIRS A_:\D ALIXEMEXT

Section I. Repairs .

II. Alinement .

CHAPTER 4. FIXAL TESTIXG .

TAGO Jl12-A, Au,.

CHAPTER 1

THEORY

f. For information on th,' operation of Frequency i'hift Converter CV-278--GR as part of a complete system, refer to T)I 11-5815-204-35.

tl. Forward comlllents concerning this manual to the Commanding Officer, United Stat,·s Army Signal Puhlieat ions Agency, Fort Monmouth, X. ,1.

nanee. Il"taikd [unction. of the "'1uil'lIll'llt an' {'(lY('l'('d in jlar:tI!rl1JlI!~ 4 through 20.

I). The COlIII'I,'((' t cchnical manual for this equipmvnt inr-ludos->

2. Forms and Records

For applicahle Iorms and records, see paragraph 2, T"r 11-;'80.5-210-10.

3. System Application

Frequency Shift Converter CV-278iGR if a link in a complete radio teletypewriter communications system.

a. The t!'!et~'iW\\Titer signals developed in Teletypewriter TT -98B 'FG ! fig. 11 are supplied through Junction Eo': .1-668 (;8 to Radio Transmitter Modulator "ID-Z03C;n. The modulator is eon.rected directly into the exciter section of Radio Trnnsmittcr T-19.')'GRC-19 to produce shifts in the continuous-wave I cw i signal. The frequency

Section I. GENERAL

1. Scope

a, Thi- iuu nuu l ('0\"('1':-- fit'lt! HUt! dl'!lot m.iinn-n.uur for FI't'qll{'IH'Y ~llirt l'onn'l"tl'l" Cr-2i8(in. It includes in-r ruction- appropriate to third. fourth. awl fifth l'ciH,1oll:-' fOI" trou}'k:-:\Iootin~, t c-t ing, ulinillg. and !"('pairing the equipmcnt. I'l'Jll:tI'ill~ muint cnalin' ]1111'1::-. an-l n-puning "1)('C'ified 1I1aint{,llan('{) p;ln~. It n lso h .... t:' tools. m.m-rial-. an.! tl,~t {'<juipnu-nt fur t hn«]. rourt h. and filt!l ct-lu-lun IlWiIlH'-

'\[7
RADIO TRANSMITTER T-t95/GRC-19
I OSCILLATOR I I MUL.TIPLIERS J
AND BUFFER AND POWER -
AMPLIFIER


RADIO TRANSMITTER
MODULATOR MO-20"3/GR

JUNCTION BOX
J- 66S/GR
?

6
TELETYPE wRIT£R
TT-9SB/FG T" 1 II -580t,-21O- !O T"III-;'80.'>-210-20 T"I 1 1 -.'>80:i-21O-20P T\I 11-,'i80.-,-21O-3,jP

,,\7
L..- RADIO RECEIVER R-39Z/URR
IF

FREQUENCY SHIFT
CONVERTER CY-278/GR

JUNCTION BOX
J-66B/GR

TELETYPEWRITER
TT-98B/FG 4. General

Frequency ;'ohift Converter CV -278/GR is designed to receive an intermediate-frequency (IF) signal of 450 to .,)00 kilocycles. The converter is intended for use with Radio Receiver R-392/CRR but may he used with any other receiver having an IF output within the frequency range of 450 to .,)00 kc. The converter input circuits are adjusted at the factory to accept an IF of 455 kc. It will be necessary to readjust the input circuits of the converter if it is desired to operate the converter with an associated receiver having an IF other than 4,55 kc.

a. Radio Receiver R-392/CRR receives the radio-teletypewriter signals with the 85O-cp5 Irequency shift. The intermediate-frequency output of the radio receiver contains the 85O-eps shift. The two intermediate frequencies representing the high and the low frequencies are applied to the input of the frequency-shift converted and are amplified in the RF amplifier stage (par. 61.

b. Radio receivers may have the direction of the frequency shift reversed in the IF output, with respect to the direction of the frequency shift in the radio signal received (which is a polarity or sense

shifts correspond to teletypewriter impulses. The teletypewriter signals are radiated hy the transmitter antenna in the Iorm of frequency-shift keyed I fsk : radio signals. Tho total fcrquoncy shift at the output of the transmitter is 8.=;0 cycles per second 1('1" I on any transmitter frequency. The frequency shift> 850 cps higher for a teletypewriter mark signal and hark to the original fl'(''Iu,'ncy for a tt-Ietvpewruer space signal. With no characters being transmitted, the radio-frequency output rests at the high''r I mark signal} of the two frequencies.

b. The frequency-shifted radio signals an' intercepted by the receiver antenna and applied to Radio Receiver R-392/l'RR. The 455-kiloeycle I kc : output receptacle of the receiver is connected directly to Frequency Shift Converter CY-2i8/GR. Fr;,,'H'nry Shift Converter CT-2iSGR converts the 455-kc receiver output to direct-current I de} pulses suitable for operating the teletypewriter and TCperforator printers. The de pulses are supplied to the teletypewriter" through Junction Box J-668/GR to Teler ypewriter TT-98B-/FG,

Section II. THEORY OF FREQUENCY SHIFT CONVERTER CV-27S/GR

A. TRANSMITTING B. RECEtVING

2

Figure 1. Rodio IddYll('Wri.[t'l' communicoti.we syx/on .. -:iml,h,fit,,J rlillgmm.

TAGO IJ32·"\. All",

reversal of the received signal). Radio Receiver R-392,TRR does not have a polarity reversal of the IF output on any band. Ii the radio-frequency signal is being shifted from 3,000,850 cps (mark) to 3.000.000 cps (space}, the IF output of Radio Receiver R-392,TRR is being shifted from 455,850 cps (mark) to 455,000 cps (space). These two resting frequencies are so close together that they pass through the mixer and subsequent stages of the frequency-shift converter with equal amplitudes, and present equal amplitudes to discriminator transformer T103 (par. 13).

c. Assume that a net is being set up. The control station transmits a teletype signal to which the remote receivers must be tuned. The transmitted signal will vary about an imaginary mid-frequency. Assume that the master oscillator in the transmitter is tuned to 3.000,000 cps. The output signal (after frequency shift keying) at the transmitter antenna will be 3,000,850 cps for mark condition, and, 3.000,000 for space condition. In order for the coovcrter to function properly the receiver must be tuned to the midpoint of the 850 cps swing, 3,000,425 cps.

3

s. Block Diagram

The "igllal path is shown in the hlock diagram (fig. 2) and i~ .li-cusscd in a through fJ below, For compk-t« circuit det ai l-. I'd(T to the ovr-rall ,,('h,,lila t ie tliagralll I' fig. 2.j f.

o . Tile IF :-:i~llal from the n'(,(,1\"('1' i- app!i('([ to tIlt' IF input l'(>('(_'ptadl' of the cnnv-rur. Tltt· ~if.!:nal i" then cilupivd through a tlllH,d circuit tu HF :tlllJdiIicr Y101 for .uuj ilifir-n t ior, prior to lwing :tjJldi\,d to JIIIXl'j' \-103 .. -\t tilt, iuixi-r :-:tng{', tln- :-,i~llal lwh'rlld~'lW:-O wi tl, t l.c output pi l'l'~-:-l;tl u:--(·ill:tto!' \'102, tu jll'(!d\}('(' all intefllH'dlatt 11'l.'qUt'IH'Y of 29.3-ke, Ti«: 29.3-kr output -ign.il of t ln- l11iXI'!' i- dt·yt'!upt'd

H(,),o'" band-pass filr er FLlOl. Tl«- fit"",· iuuet ions

t« rej('f"t unwanted in'(p.lC'llei('f,: ~(·!jt'r:tr,_.!~ in the nuxcr.

(I, Fir-: IF aiuplifior Yl0.) aI11p:ifi\'~ tl.« :-l~'Jlal ior ~tJlpEt'atiotl to :-.tngc out nut traII:-l'p~'Il)t'r TI02. Thi.' tr:tn:-,t"ol'l1l(>!' ha::: ~l ('CI!tE'!'-t:tjlpc(l '''t.:C'ondul'Y winding to provid« two Z~.3-k(' :-i!!llal:, wit l. a pha:-,(_' ditIt.'I·~·tH'C of 180 c

r, 1'1.', out put of the band 1'''-' filter FLlOl i, ai-o :tpplivd to tl.« -igual input amplifier \"104. The our put of \"104 is rectified hy CHlOI and CH 102 and i- t!JVIl applied to signal input mete!' :\1101

,I. "l'con,: IF amplifiers \"106 and Y107 are u-ed '" "'paratl' amplifier« in each channel. and ar« roupkd 10 disc riminator drive ,tage Y108. The driv« -t ago iw~ a dual tube and is used to increase the :,i~nal -t rength of tile signals in both IF ri.anlll'b for application to di:'crilllinator stage \"109.

r . Di-rrilllinator t ransioriuor T103 has dual r-h.muc-l inputs and output- 10!' use with dual discriminut or ri-er ificr YI09, Rcct ifior unit Y109 con~i:--t.' of four iuar chcd germanium diodl'~ in a comnion envelope. Two of t hese diodes are connected to ('1:H.·h of tile t\YO outputs of tll(· di-crnninator t ra n-Iuruicr to ('ompl'i5€' a separate .liscrinunutor circuit for each channel. The di-crnninnt or circuits are conncctr-d to give outputs of equal amplitude and opposite po larit y for a given [requencv change. Discriminator meter :\1102 is switched to tlte load l'l',i"wr" of cit her discriminator network by F('('t ion- of the SER"ICE switch. The met,'}, indicates t it" polarity and the relative 31110Ullt of frequency shift in tit" rad iotclctype signal.

i. ~illlUltH!H'Ol.l~ positive and ncgntivo ~ignt11 pul",'" are coupled to separate ric amplifier >tag(', \-110 and \"111 tluouph 10\\'-I':lS" filters Ll03 and

4

1.104. The outputs of \'110 and "Ill arc directly couph-d to dual input, of de amplifier \'112.

u, The dual out pub of \"112 31'" connected tllrougll a ",(,tion of till' ~EH\,ICE switch, The dual output" "llcrgizl' the keying nlay when it is pluggl'd into till' ort al -ocket or other equipment in til r ' ('xt('mal circuit wlun tile duuunv plug is plugged into thc- -orkr-t . \\'ill'1l t ln- SEHV]CE switch is in X()I{ position and a 1l1HI'k signal is received, one output ('halllH.'l of Yl 12 energizes the keying relay mark {'oil ilion' t hun t ln- other output channel. \\,i)(,ll ill tilt' l!EY po-rt ion. the SEHY]CE ","itch 1'(','('r,,', the connect ion- of the plate, of \"112 to till' mark and till' "pa"l' coil- of keying relay KI01 'or till' ('oib of all «xtc-rnu! reluy}. The SEHYICE -witr-l: 1'('\'('1'",·, till' mark and the "pace output by n·n'l"~in~ tll(' .linct ior: ill whir-l. the relay operates. :'\\II{ position uf titt' "EHnCE switch provides a ma:'k output for a r{'t't'i\'ed murk radio signal (IrequrllCY inert-a-c-r. ]{ L\' po-it ion of the SERYICE -wit cl: provide- a ~pa('t' output for tIH' same mark radio signa l.

6. RF Amplifier VIOl (fig. 31

The HF amplifi.r ut ilize- a type 26.\6 pent ode tube to amplify t l«. inpu: :-igllal frUlll rcecptar-lo J 101 prior to iJl'ing applied to mixer YI03,

a. The input ~i!,:llal i, applil'd to t he low impedance 1,10 olnus I tap on uut otrnnsfonucr T101. Transformer "['101 serves (\\'U purposes: to provide a low impedance input fUI' the ,tage and to increase the amplitude of the -igna! hy means of transformer action. The impedance between the tap and ~round i, iuntched when the interconnecting cable join- ,ili, circuit to ,Ill' IF OCT rcrept arl« of Radio Receiver H-392 Tim, The fixed capacitor and till' movubh- iron cor« ill:o.;idt' tlu- coil I in TIOI "",'mlllyl ""l'\"l' to t un« thl' input circuit of \'101 over t hc 4,:)0- to 500-k(' runge.

Il. Capacitor C10I ('oul'le, the ;i[(nal to the control grid t pin 11 of \"101. The Hl' signa! voltage i~ de"(_'jojll'd ~('J'(_)!"';-: control grid return resistor HI01. H",i"tor ](142 d,'c}'('a,,', the scloct ivity of tilt' tunt-d "ir(,Ult IT1011 to in-ure sufficient handwi.ltl.. "l'lf-loia" i" den'loped l.y the tube current througl: ('athud(, resistor H 102, The suppressor grid 1 pin 21 is tied to t he cathode (pin ii, The plate I pin iii load for "101 is the tuned circuit of ZIOI. TIll' tank of ZI01 i" tuned over the frequency range by the movable iron COI'C, The screen grid of \'101

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are tied together. and nrc connected to ground

t hrough resistor H103. Cathode resistor hi as is ,1<-\'['lopI'd by tul ... (,1II'I'I'nt through resistor RlO3. Capac-itor ('106 i, the cathode bypass capacitor. Grid return n-si-t or R 104 provides a high control grid-to-ground impedance. The osci !lations of quartz crvst a l 1'101 generate the signal voltage. tlrat is developed ill the stag«,

II. Plate volt agr- for YI02 i" applied through RF chok« coil 1.102 which, wit l: ('aparitor ClO5, forms a tuned circuit resonant t o a slightly lower Ire'1Ut'!I('Y than t h« natural Irequcney of tht' crystal. Thi- is nec-c»ary to provirk a r-apacitive plate loud for the circuit to sustain o-cillations. TIl(' signal volt age is t akr-n from the plate of \'102 and is ('011-

Figlirl' $. R F amplifier r 101. srh emotic diog(nm.

TII657-IZ

i:-: t'lllUlt','!l'll dil't'l'tl~+ to tbt' 27.5-yolt supply line. Tho pbr,\ rl'l't'iyl':' Yolta~l' through the tank of ZlOl 11'l11ll t h.- s.uuc point

c. Tht' tuning combinar ion. LlO,. C128. Ll08, and ('129. hns n ircqucncy range of 450 to 500 kc. When the converter is us ed with a receiver haying an IF of 455 kc, these two tun ed circuits would be peaked for that frequency. For this condition, a space signal will produce a signal of 455 kc at J 101 ; a mark signal will produce a signal of 455.850 kc at JlOl. During radio-teletypewriter operation, the signal input to the converter will be deviating above (455.85Oi and below (455 ke ) the imaginary midfrequency of 455.425 kc. The total frequency shift is 850 cps.

7. Mixer Vl03 (fig. 41

The mixer stage uses a type 26A6 pentode tube to convert the input signal frequency to a frequency of 29.3 kc.

a. The input signal from the plate circuit of YI01 is coupled to the control grid of the mixer tube through capacitor C10.. Coupling capacitor C107 isolates the plate voltage of VIOl from the control grid I pin 1) of VI03. The signal voltage is developed across grid return resistor RI05. Resistor R 1 06 provides the self -bias (cathode resistor bias) for the tube. The suppressor grid (pin 2) is tied to the cathode. The plate load for VI03 is provided by band-pass filter FLIOl. Voltage from the 27.5-\'011 de supply line is applied through cboke coil Ll to the plate (pin 5) of VI03.

b. The screen grid Ipin 6) of tbe mixer is used for the injection of the output signal from crystal oscillator VI02. The signal voltage from the oscillator mixes with, ~r heterodynes, the input signal.

6

The two frequencies are mixed in the tube and appear in the plate circuit as the SUIll and difference frequencies of the two signals. The tuned plate circuit of \'103 selects the 29.3-kc signal. The bandpass filter in the plate circuit is designed to pass this difference frequency and attenuate the sum frequency and other unwanted frequencies outside its pass band.

c. Filter FUOI ! fig. 251 is made up of paralleltuned circuit C1 and Ll , coupling capacitor C6, parallel-tuned circuit C2 and 1.2, coupling capacitor C7, parallel-tuned circuit C3 and L3, coupling capacitor C8, parallel-tuned circuit C4 and U, coupling capacitor C9, and parallel-tuned circuit C5 and L5.

CI06 I·o33UF

T1le7-14

Figure 5. ('(y,~/nt oNei[{atl), \'1fJ? »chcmot ic rliagmm.

nected directly to the screen grid of the mixer. This arrangement provides the de potential for the screen grid of the mixer as "',,11 as for injecting the heterodyne signal.

TO PLATE CIRCUIT Of VI02'

27.5 VOLTS DC TII857~

Figure,). Mizer VIOS, schematic diagram.

8. CryJtal Oscillator V102 (fig. 5)

The crystal oscillator uses a type 26A6 tube connected as a Pierce type oscillator to provide the heterodyne injection signal for the. mixer stage.

(I. The crystal (YIOl) is connected between the control grid (pin 1) and the plate (pin 5) of VI02. The suppressor grid (pin 2) and the cathode (pin 7)

9. First IF Amplifier Vl05 (fig. 61

Fir-t IF 3 III I'li fier \' 10.'; uses a typ« 26A6 pentode tube to aruplifv the low-level 29.3-h signal from band-pass fi ltor' FLlOl. The 29.3-kc signal Irequcncy present in the plate circuit of the mixer is coupled by FLl01 to the control grid of the first IF umplificr. Capacitor ('108 couples it small amount of t hc signal voltage tu til!' grid cir-uit of -ignal input meter amplifier \'104 for operation of :,IG);,AL I);,Pl'T meter ~1l01. The signal is amplified by first IF amplifier \'105 for application to stage output transformer T102.

a. Tlu suppressor grid-ruin 21 of \'105 is tied to the cat hodc (pin 7 I. Bias for the stage is developed by current flow through cathode resistor RllO. The '(']'('('11 grid volt age is taken directly from the 27 .. 5- \'011' de "'pply line. The plate I pin .'i I connects to the ;upply voltage through the primarv win (ling of trun-iormcr TI02. which functions a, t he plate load for t h« t ube.

1,. 1'11(' output circuit of band-pass filter FU01 provide- I he de return path for the control grid 1 pin 11 circuit of \'105.

10. Signal lnput Amplifier Stage Vl04 ( fig. il

The si(!nai input amplifier stage uses a type 26.-\6 !,(·mofic tube as a signal input rueter amplifier at the intermediate frequency. It receives its signal from band-pass filter FL101 and transfers it to the meter rectifier circuit.

a. Bias for tile stage is developed by the grid current flowing through grid resistor R109. The

TAGO lIalI·A. A ....

TAtiO 1132-A, Aug.

Figure c, First IF ttmpiijif'l' rJ{j.j, schcmntic diagram.

7

control grid (pin 1) receives the signal through capacitor C108, Coupling capucitor CI08 is COIlnccted to the output of FLIOl.· The capacitor presents a high impedance and prevents loading of the control grid circuit of \'105,

b. The amplified output signal at the plate (pin 5) is connected to thc rectifior cirr-uit through capacitor CI09 and resistor H 108. Capacitor C lU9 isolates the de plate volt ug« iroiu the rectifier circuit. Re-i-tor H 108 protect- the me-ter circuit from overloads. The rectifier circuit con-i-ts of t \\'0 germaniulll diode rectifiers, CH 101 and en 102, used as half-wave rectifiers. Diode CHIOI provid« tilt' positive direct-current flow through meter _\1101, and diode CR 102 provides the negative direct-current flow which bypasses thc meter. Capacitor CliO functions as a filter capacitor for the meter, The signal input meter circuit is designed to give an onscale indication, even though the power supply voltage is high 130 volts) and input signal voltage Iro.» the receiver IF is 1 volt,

27,5 VOLTS DC

CRIOI INI98

RIDe 5,600

CI09 ,033Uf L- __ '_--4

isiGNAL1 ~

SIGNAL INPUT AMPL

VI04

Z6At

TM657-16

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Sigllnl input meier amplijil'J" :stagr l'W", sch cmotic diagram.

FROM PLATE CIRCUIT OF VI05

I

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11. Second IF Amplifier Stage V106 and Vl07

lfi~, 81

DISCR DRIVE

VloeA

(v2l Z6Ar-7GT -.:...;. __ ,,,, r--..-----;:!__-+

The "l'('oud IF amplifier stage usc- two type 21;,\(; t uln-s :0 alllplif,' t ill' dual «hanncl output of uausformcr T102 and tu trunsfcr th« two 29,3-kc -iunuls (\\I,i,'I, a('t' 180' out of phase , to the dual grid, (If lube \'IOS,

CII'

FROM ,033UF

~~:Z~T~It---t-----~

OF VI06

(t. The O\P; I'il "'inding of t r.insformor T102 is (·('Jdcr-!app\·t] tu provid.: the 1800 phase ~!Iift to the grid, of t hI' 1111)('s, The ,'Ipl']'('"or grids and the ('atilod(" of both tube, arc tied together, and the I,ia, for both tubes is developed by the current flow through couuuon cut hode resistor Rlll. The center tap provid«. 111(' grid return for both control grids, The "Teen \,011":;,,, for both tubes are taken dire-cti,· from the 2i,,~-\'olt supply line, The plate Yoltag:{'~ arc' t akcn from 111(' -am« point through piat« load resistors Rl12 and Hl13.

b, Trunsfonucr T102 is tuned to the 29,3-kc intermediate frequency by a fixed capacitor within the transformer assembly, A resistor shunts the coil within the assembly to broaden the frequency response curve of the trnnsformer.

coupiccl :r0I1: tile p][1tf't' of YI06 ~iE{: YIOi' by coupling ('apa('itor~ C] 11 and t'112. Tho coupling ('a;'~1.('jZ(r!'~ r)].jt'k the de pratl' yoltap· irom t h« ~ri(: . <, The ~ignaj voltages are dcy(']oped across grid !'('~i~tC1r~ H114 and H.116. Tilt, suppressor grids :ire tit'l) t o t!!(' cathodes, and the cat l.odes are connf'ctl,d to gl'nllnd through common e[tthoclc rc-i-ror R115. (;rid bias is dcY(>luped hy the cathode ('ll:rent from both tube sections flowing through Rll!). ~(,r€'('n grid voltages for both sections are taken directly from t he 27.5-yoh ,supply line. The discriu.inat or t run-Jormcr multinlc nrimarics nrovi.i« the plate loads for tile two'St.'c,tiorl-:' of th'(_' tube, Each plau receives voltage from tILL 27.5-\·01t HIPply lint' through two primnries I connected in series j 01 the discriminator transformer.

12. Discriminator Drive Stage Vl08 ifig.9)

The discriminator drive stage uses a type 26A 7GT dual pent ode to provide amplification for the two signals, and to transfer them to the multiple primaries of discriminator transformer T103,

a, The control grids [pins 1 and 3:1 of 1'108 are

20 IF AMPL

RI13 Z7K

i.. The liiniung act ion of t h« prC'cC'ding stages maintains a signal input within 2 decibels (db) to the grid, of \'108 even though the amplitude of the signa] at I:\P1.-T rfceej,til(,jp .1101 may vary from 200 to 250,000 microvolr-, Because of this limiting action, the output sig:nab from \'108 are relat ivcly fr('(' from amplitude modulation.

CIIZ

,033UF TO CONTROL

L.-_~~(---+ GRID CIRCUIT

20 IF AMPL OF VIOeB

VI07 Z6A6

13. Dual Discriminator Channels I fig. 101

The dual discriminutor C!lfl.m1C'b con < j"'l of transformer '1'103 and rocr ifier \'109, Tr.m-Ionucr TI03 couples tIl{' t wo 29.3-ke :,-jgllal~ irnm tiw di~{'rilUinator driver t o two :::epal'at(' {li",erilllill:11ol' circuit <. H('clificl" ,"109 a''''llllrl,'' ami a""ci,,;et! circuit r0111pOIH'llt~ convert tlH' IF -ignnl ('hang('~ into de

T1I657-17

8

Figure 8, Second IF amplifier stage rl06 and l·lOi,. schematic diagram.

T.\GO 1132,,\ .. -\'1:.'

T AGO u32-A, AUg.

TO DISCRIMINATOR RECTIFIER CIRCUIT

VI09

NOTE'

TI03 IS A POTTED TRANSFORMER

T .. 657-18

pul-r-s Tilt, de' pU]~(_'~ an:' increased in amplitude (by ~\d):-:.'(pl('r~t de :llll].Jiht.'!' ~t:q;:('~) and arc used to opl-'l'at~· u~:o:o("iat('I_~ pl'i~iter ('Iluipmcnt.

G, Di ... cruninuto- trausiormer TI03 consists of \\\"0 loosely coupled toroidal coils in one assembly, '1'11(' t\\-O coi!s conr ain four primaries and four ... t("o!lfbnl·~. Two svcondaries arc connected in :'t'ril'!:' to supply OIW channel. They are tuned to ;li~Lll,' different Irequencies ; one slightly above, and tii" other p,!ually below the midfrequency (29,3 kc r , The as-ociatr-d primaries arc wound on the ('on':' ncar their :'-('('ondaries. Fixed capacitors in the transfOflllC'r assembly provide a large part of the capacitance required to tune each of the four sor-ondarres The remainder of the tuning capacitance required is provided by trimmer capacitors ('113 and C114, The capacitors tune their own secondary and, because of the interaction between the primaries and secondaries, the other secondary circuits, This permits alignment of the discrimin;tor bv varying either C113 or C1l4, The trimmer capacitors are used to tune the two discriminator transformer outputs for crossover,

b. Discriminator rectifier unit \'109 contains Jour typc 1:\63 diodes in a single tube envelope ,'onnrctcd in \\\"0 separate rectifier circuits, The r wo circuit, opvratc bnsically as double-tuned discrnuina tors. Tire individual diodes rectify the IF currents in their respective secondaries and develop a dc output, The matched pairs of diodes in VI09 provi.I« equal detection of the Isk signals in the two channels. The two clumnels are designated the

9

DISCRIMINATOR TI03

FROM r--

PLATE -..-:1+ ---.,

CIRCUIT OF VI08A

j 21 27,5 VOLTS OC_"'--- .... --'

+1

I 1 I I

TO 20 r-------. SIGNAL CHANNEL FILTER LI04

FROM PlATE

CIReUITOFVI08?11

PI SI

i

I

_311'______'____'_--!__'_---4

cue 6,800

275V DC

r-----

I I I I

FROII

PLATE 3

QRQlIT- .... ...:-'-:j-----'

OFVIOI8 ~---t'-

SEE NOTE

NOTE:

CRYSTAL DIODES (lN631 ARE PART OF VI09.

A. EQUIVALENT CIRCUIT OF FIRST SIGNAL CHANNEL

CII7 6,800

VOlTAGE

TO 1ST r------- .. SIGNAL CHANNEL FILTER LI03

6

Figure 10. Dual discriminator channels, functional schematic diagram.

SEE NOTE
+
RI20
lOOK
CII4A ,----
7-45 ...... L,
( I \ RII9
, ' 2,490
11102-; ~
I
RII7
I 2,490
L.. ____
Rill
lOOK 10

FREQUENCY NOTES

E I IS THE DC VOLTAGE DEVELOPED IN 51 E 2 IS THE DC VOLTAGE DEVELOPED IN 52

E IS THE DIFFERENTIAL DC VOLTAGE QUTPUT

B. RESPONSE CURVES AND DIFFERENTIAL DC VOLTAGE OUTPUT OF FIRST SIGNAL CIRCUIT

T1I657-21

CII6 6,100

Figure 11. Eouivolent circuit anti response curves oJ .tir~t ~igl!()l ch a nnel,

CII5 6,800

first and the second signal channels for convenience in explaining the eircuit functions. The resonant frequencies of the secondary windings are tuned so t hat whenever the frequency shifts. it will cause a positive or ncgativ« pulse to be developed. The polarity is determined hy the type of signal being received, Foe example a mark signal from the receiver gives a negati\'(- impuls« output. When the input is 29.3 kc or at the midfrequency (midway between the resonant Ircqueneies of the two secondaries i. the voltages developed across each load are equal in amplitude and opposite in polarity. The voltages df<'ctinly cancel each other to give a zr-ro "olt,,!!e output from the channel.

f The instant aru-ous voltages appearing across the tuned s<'cot1l1".-i('s of the first channel (as the frcquvncv i, rhang('d I art' indicated by the dotted lines of tl", graph tfig. IIi. The differential de volnun. output of the ehannol is indicated by the solid curved lin«, and i- the algebraic sum of the

TII657-20

TAGO t112.A. AUg.

T_-\Gu \132-.-\. _\"l!

two yoltages appearing across the secondary loads. As the intermediate frequency applied to the channel varies between t he resonant frequencies of the two tuned circuits, the differential de voltage output "aries between positive and negative values. When the input is near the resonant frequency of one of the secondartes, the opposite de voltage developed across the load of the other secondary is at a minimum value. 'Yhen the input IF changes to near the resonant frequency of the other secondary, the conditions are reversed. At the mid frequency (29.3 kc J, the output voltages of both discriminator channels are zero. The second channel in the discriminator is an exact duplicate of the first signal channel except for the polarity of the differential de voltage output. This is reversed with respect to that obtained from the first signal channel, giving a positin de pulse output for the same mark signal.

rio The de pulse outputs of the two discriminator channels are transferred to low-pass filter networks

11

----------~~--------.-

1.103 and 1.104 (fig. 12). The low-pass filter networks dieeti\"ely reduce high noise frequencies to prevent them from being coupled to the following first de aIllplifier". The time constants of the lowpas> filters are designed to permit operation at printer ,pec(I" up to 100 words per n.inut« 1 wpm},

14. DISCRIMINATOR Meter M102 d1g.101

The 1)1:'C RL\IIX.\ TOn meter ill<1leaf..-' the a\·('ri.q!(~ value uf a normul In-qu.-ncv- ... iJiiu·d radiott,ldYP('\\Titi:r ~igiial a~ i~ u~(_'(l \\'i~!! t h« A~CnC- 40 anri .\X iVRC-29. 'Yilh the i'[]{YICE -wit ch in the );OR position. the indication is to die rigllt for a stoudy mark signal and t o T ht' It'ft for a ."!toady space: ~ignnl. It [('ad:, zero for a :-fl'ady 4;;;-)-kt' radio signal. 'The scalf' divisions indi('::tl' 1.)11' ;i.Jti>1\~\:im,:H(, amount (If t he frequency .~hift I::llpruxllii:tlc!y 10(.1 «yclcs fnr each major division}.

a. DI:3CRDIIX.\ TOH mel «r :'11101 is swit choci by S102 to either one ur th-. ot ru-r of t h« rvsi-t iv. loads uf the discriminator OUtput l']lannd~. The

CI22 1·068UF

RI27 220K

CI20 1·068UF

mct cr is a Z('I'O center nncroammoror, and is connected at points between the two load resistors in the circuit of each secondary for a differential !"('ading. The meter readings are proportional to the rlifferential de volt.agc-, den loped at these points. Till' dinct ion in which the meter pointer deflects rll'jl('nds on the polarity of the differential voltage. The rueter is switched aero- l'(lual values of re",i~talH'l' in l.ot l. channels for the purpo-« of obt ainiIl~ uuiionuiry.

f;. Th« cl('ctrieal values of nil components in the ,li_~('ri!liil!;ltor iuctvr circuit han: been cho-cu :3-0 t hut the diYi:,ioIl~ of the l11('t(_'1' scale rqn'C'::-:el1t approxilllatcl~' 100 cyr-lcs of frequency shift when the input de '"Pld,· voltage is 30 volts and the input ::-igIlul frull! tile l't'ccin:r is 10,000 microvolts.

27.5 VOLTS DC POWER SUPPLY CIRCUIT

20 AMPL VII2A (1/2) 26A7GT

RI37 220

.5

DUMMY PLUG PIOl

I PRINTERI JI03 r-~~~----------~~D

RI41 200

FRON PLATE CIRCUIT OF -...".----'1 VIIO

15. First Dc Amplifier Stages V11 0 and V111 {n~. ]2!

The first d(, :l!lJp!itl('r..:: arc type 2G_\6 pentacle tu!w~. T1H'Y j.rovid« amplificanon for the positive ~:Ild ncgativ- de ~ignal pulses received from the di~('rilllin~ttor throli~h low-pass filters L103 and

20 AMPL VII2B

(1121 26A7GT

TO CONTROL GRID

~ CiRCU:TOF

RI33 VI12A

220K

27.5 VOLTS OC

CI26 2.2001

NOTE,

* ALL WAFER SWITCHES ARE ORAWN AS VIEWED FROM BACK.

SECTION 'A' IS NEAREST CONTROL KNOB.

Figure 13. Second dc om-plifivr stage 1"112 .. schr mot ic iiioqram,

T"657-23

27.5 VOLTS OC

L104. The output of these stages drives the control grid, of s('coEd de amplifier "112.

a. The posit ivo and negative signal pulses for the control grid- of V'l H) and \,111 are taken from the low-pass filters through coupling resistors R128 and H 129. The bias for the 1\'·0 tubes is developed by the current flow through common cathode resi-tur H 131. The suppressor grids are tied to the (·atl",<1.·,.. The screen grid voltages for both tubes arc' t akr-n .Iiroct lv from the 2i.5-\'0It supply line. '1'1", Plat(" voltages for boil I tubes are supplied from the 27.,j-,,,It'upply line through plate load resistors H 130 and n 132.

b. Tl«- output,. from the two stage's are taken din,,·t I~· i1'o11) the pink, .. Amplifier \'111 is cut off

T1I657·22

12

Figure 12. First de ampli/wr sin(l('S 1'110 and 1'111. schematic diagram.

1\<";(1)13:1_.-\. Aue

TAGO 1l32~A, Aug.

when a mark radio signal is received by the converter because of the negative voltage supplied to the control grid by the second signal channel. Amplifier VlID is conducting because of a positive voltage supplied to the control grid by the first signal channel. which overrides the negative grid bias.

16. Second Dc Amplifier Stage Vl12 (fig. 131

The second de amplifier stage employs a type 26A7 dual ponrode tube to amplify the de signals in both channels. The signal, are applied to one of two outputs: keying rclav 1\101 for neutral output. or direct I,' (0 PHIXTEf, receptacle JI03 for polar output.

13

(1. The de signal pulses arc applied to the control grids of YIIZ. Because of the high cutoff bias on VlIZ,. the signal voltages to the control grids must he high to drive the tube sections into conduction. The bias is deri\'ed from the total current flowing through resistor H 136.

I). The voltages for tli(' plates of \'IIZ arc taken from the 27.,'i-\'olt Hlpply line through the keying ri-lav coil- when the keying relay is in socket XKiOI. \"hen plug PlOI is substituted for relay K601. 27 .. '> volts Irom til" converter is supplied to t h« plates of \,112 through circuits in the printer (par. 17).

17. Keying Relay Kl01

a. With the SER\'ICE switch (S1021 in the :KOR position, the plates (pins 4 and 8) of YI12 (fig. 13) connect to the keying relay coils at terminals 8 and 3 on socket XKIOl. The relay coils are tied together by the jumper between terminals I and 2 on socket XKlOI. and this point is connected to the 27.5-\·0It supply line. The keying relay has a movable contact arm (pin 6) that is moved to relay contact 4 or 7 by the stronger magnetic field. The field is produced by one of the relay coils, depending on which plate of YI12 is conducting. The contact arm (pin 6) is connected to pin C of J103, and the contacts (4 and i) are connected to pins A and B of J103 through coils L105 and L106. The keying relay contacts provide for closing and opening the external printer circuit, or loop. An external loop voltage must be available for operating the printer.

b. Capacitors Cl23" C124, and C125 and series resistors RI39 and R140 shunt both relay contact points to minimize sparking at the relay contacts. Capacitors C126 and C127 and inductors LI05 and L106 are inserted in the circuits between the relay

8

I POWER I

SIOI ~

"

I FIOI

· ;tL:"1

JI02 -=

127.5 VOLTS 1I.e.1

~

1101 POWER INDICATOR LIGHT

cunt act s and rec('ptaele J 103 ior filtering unwanted pulses Irom til(' external circuits,

c. With the SEHYICE switch (S102) in the :'.IARK HOLD position. l.ot h plates of YI12 arc tied together and r-onru-ctr-d to t.lle 2i.5-yolt line throu~h rt·~i~tor H 137. Termir.a! 8 of K101 is also rOlUH>ett'd to ground throllgil resistor H13S. The current n'''''ing tl.roug}. t i.i- path ('ller!!ize~ the' mark coil of t hi: k('yill~ rl'1ay and cause- a st o.« ly mark output.

resi-tor R 141, sect ion A of S102, and the mark coil of KIOI to the Z7.5-\·0It supply line. The continuous current that flows through this circuit energizes the mark coil when the SEHYICE switch is in the ~un 01' the HE\, position.

20. Power Supply Circuit dig. ]4)

TI,(' priuiarv PO\\'(T supply voltage for Frequency ~hift Con vortr-r C\'-2i8J;n is 2i . .'i volts de. This 10\\' \,olla!!(' supplies the tube heatC'l's and the screen grid find plat« circuit»: no high voltage POWf'f supply is I]('('ded.

(I. The po-ir ivo de power line is connected to tho convr-rtr-j- through pins A and B of 27.5 \'OL TS

18. Signal Polarity

When an Rf ,i~nal corresponding to a mark frequency is f('C('iH\d 1425 cycles above the imaginary midfreqlwllr\' illr 8.;0-(·"de shift signals) and ~I02 is in the XOH position, the relay annature makes cont act with rl«. n-luy cont ar-t connected to tcrminal B of I"'('c:llll('!(' .J103 rfig, 13,. When an RF signal (,Ol'I'l':--porJding to a space irt-quency is reeeived 1425 c .... (·I(':-- br-low the imaginary midfrequcncy r , with ~102 in the same position. the relay causes its armature to make contact with the relay contact connected to terminal A of receptacle JI03. When SIOZ is in the ]{E\' position, the output function of the relay is reversed: that is, a mark signal causes a space output. and a space signal causes a mark output.

19. External Mark-Hold Circuit

The purpose of the external mark-hold circuit is to permit the printer to be placed in a constant mark condition in the event of no received signal or a mali unction of the associated equipment. The mark-hold circuit is activated by placing a ground on the wire connected to pin D of the printer cable plug, In the A~/GRC-46 and A~/VRC-29, the external mark-bold circuit is operated by the SE~D-REC-MARK-HOLD switch. The grounding of pin D of JI03 completes a circuit through

llOI 220UH

Til 657 -24

14

Figure 14. Power supply circuit, schematic diagram.

TAGO 1132-A. Aug.

T:\GO 1l32-A. Aug.

D.C. receptacle J102; the negative line is connected through pins C and D, where it is grounded to the chassis. The converter is protected by the 3-ampere fuse (FlOI). The pO"'cr is applied through the POWER switch (SI01) to the line filter, which consists of inductor Lim and capacitors C102, CJ03, and C104.

b. The pi-type line filter C102, 1,101, and CI03 suppresses noise and other transient disturbances and any HF that may be in the power line. Capacitor C 104 bypasses tbe 27.5-\'olt de supply line to ground, thereby preventing random noise pulses from going into the converter. Power indicator I 101 indicates application of primary power.

•

15

-- ._-------

CHAPTER 2

TROUBLESHOOTING

Section I. GENERAL TROUBLESHOOTING TECHNIQUES

21. General Instructions

The field and depot maintenance procedure:' in this manual su pplement the procedure d('>cribed in the orgu niz at iona l maintenance manual. The SY5- t emat ic t rouhlr-shoot ing proccdun-. which begin::: with the operational and scct ionuiizution ('beck::that can he p('ri'orllwd at an organizational level. is carried to a higlll.'r Ievel in thi- manu.il. S('C'tiol1- aliz ing. locn liaing. and isolating u-chniquos used in the t rouhloshoot ing procedures urc more advanced. Field maintenance lorullzing and i-olut ing procodures are described in paragraph, 24 through 33.

22. Organization of .Troubleshooting Procedures

Q. General. The first step in servicing a Jdecti,·c converter is to -r-ct iona lizc the fault. ~('{'tionalization means tracing tilt' fault to a major component, or a sect ion of the converter such 'IS the HF. IF. discriminator. and de amplifier sections. The second step is to localize t hr- fault. Localization means tracing the i,nJ!t to " defcct ive part responsible for the abnormal condition. Some Iaulr s, such as burntout resistors. arcing. and shorted trans iormers can often be located by ,ighl. smell. and hearing. The majority of f'aulr s. however, must be isolated hy checking volt agr-s and resistances.

D .. <ectionalizction. Listed below is a group of test" arranged to reduce unncrcssary work and to aid in trueing trouble in a defective converter. Sect ionn lizc the trouble to a part of the circuitry of the convertor I par". 2&-2S'I, by the following methods:

,11 j'lsi/al inspect/on. The purpose of visual inspcrt ion i- to locate faults without testing or measuring circuits. All meter readinns, scope' p:;.1tt'rn:::., or other visual signs -hou kl he ob-crvod and an at t cmpt made to scct ionaliz e t lre fault to a particular unit.

16

(2 I 0 perot ioncl. tests. Operational tests frequently indicate the general location of trouble. In many instances, the tests will help in determining the exact nature of the fault. \Yhen trouble is shown by a wrong meier reading, the wrong indication will help in determining the probable location of the trouble. The equipment performance check list IT:--I 11-5805-210-20) will indicate the general location of the trouble. The troubleshooting chart (par. 26) will indicate the general location of the trouble when the converter is tested alone and a signal generator supplies the signal to the rxn.r receptacle.

c. Localization. The te'l.ts listed below will aid in isolating the trouble. First, localize the trouble to a single stage or circuit; then isolate the trouble within that circuit by voltage. resistance, and continuity measurements. lise the following methods of trouble localization:

il) j'o/tage and resistance measurements.

These measurements will show abnormal voltage and resistance readings and help locate the individual component part at fault. Use resistor capacitor color codes (figs. 23 and 24) to find the value of the components. 1.;8e voltage and resistance diagrams (fig. 18) to find normal readings, with no signal, and compare them with the readings taken. If a measured value varies more than 10 percent from the given value, closer examination of the involved circuits is necessary. The resistances of the windings of the transformers and coils are given in paragraph 30. Before making resistance checks, be sure that the power source has been turned off.

(2) Troubleshooting chart. The trouble symptoms listed in the troubleshooting chart

TACO 1132·..1,. Au~.

- ---------- ---------~

(par. 261 will aid in loculiz ing the trouble to a section of t he convertr-r.

(31 ,i.:,tflfl(i gain chart. The ~ta~(' gain cil:lrt:-:

Ipar. 28: will 1]('lp to locate hard-t o-fin.: trouble- in an iudivi.iual ~taf!(\ or circuit.

(41 h.tcrnnt tent t roublc». In all t he-: «,,,t,,. th-: jlo:,:,ihility of inu-rmitrvnt troul.k-s . ":"Ollid not he ovcrlook.v]. If pn'~l'nt ~ t his \:'P(' of t rouhh- rnn of tell he muri« to uppvu:" :):''' t;I]lpiII); or jarring t l«. convertor. Cht'('k tile \\"il'lll~ awl cunuct-t ivn> tel t l.« c-onYC!·t(·~,.

;':",'!/flcJ, <~lll'8tifutio1/. ~ignal sub-t.it ut io.: pl'vn·dur~'~ i par. 271 cnahle the n-pnirm.n:

HI lo(',\iiz(' t~ t roul.l« quickly to 8 H8.'~e. __ :,li.':n:L ~(,lH':·a:!f. awli(j il:-:.('iIL~lo:·, !(!](: ','.---

23. Test Equipment Required

Ti,;\, :_",tlIuw::,!! j.L;.,:,: ii:-:t:-:. the ic-: (·q~lipJlH'nt r«t:!'_lir'.'(: fll: ~:;):;L;,>l:(I(lrjIlg Frequency :,hift ('\...111\"('> 1('!' (_'Y~::78 (;n, :\;:-'0 lj:'.tt'l~ arc tLc :l~:-:c){'i:ttc; H'("j-

nit-a] manual- and the assigned common names.

CUllJlllfJfi nliine

Di-tortiou To . -t ,....;(., T:'-3S3/( ;]-L

U ... -trou TUIH' T('~I Se-t T\-~T .

Fir'(,i ron TUIH T(,:'l ~!'l n'-7il'

Lit'!'!J"OIll" Muhiruvtr-r T:--;-505.'1"

l- Ii"' Iq"lj1'~" ~1,-'~(': :\:\ iTH~1~7!i.

Frf'qlH'nl'",' Mr-tcr

A\'.T.':-1-26.

\: un nnr-tr-: ~1 E-';';, T" ()",·iij'!,';'·Oi'" O:-'-S:\/T:-':I::i.:t1 (;'''''1:1::1:

\ "\:~, H : .. i-::,~.

,---- -- -----

T:\I 11-2217 Dist oniou test

T~l 11-2661 Tu",' tc-str- r

T~I 11-5511 \'\\"1)

T'\I 11-50;J7

Fn'111H'nl'~-

111(,11'1"

..... r-, no«-

T:,\l 11-1~14 T~! 11-,)551

O~"!!l(),,<

;-:;;CT;:t) >!"!'; !':<,jr

~i( i,"

~,.",. '.::\-1471:'-"

T·']"·.!"wr::i"· Te.;: :--,-. , -, ,,(

'r>-U17 1;:\:.

Vol.nu-t.

.vuuvu t 1"('J(':.\·:H·\\"1P' !

Section u. TROUBLESHOOTING FREQUENCY SHIFT CONVERTER CV-278!GR

Cautioll: Do not attr-m pt r-emoval or re p lar-eme-nt of partli bef or-e readin~ the instructio ns in par-agraphs 36 thr-ough 3Y.

24. Checking Filoment and B- Circuits for Shorts

n. lrhel! T(' Ctucl: When any of the loiiu'.\·iul.: con.iit ion- app]~·. ('h("('k for short circuit;': and

the trouiJ\(, hefoi'c_' Hpplyillg power.

(11 ,riH.\I1 the ('OIlY('rtt'1' if' hvillg :,c'!Ti{'('d :lj1;lj'~ frOl~l tbc- olilf_'!' unit:' of Hadio T(·lt,typ':-writer ,,·t .\~ GHC-46 or ,-\:\\'n("-2~ and tlrr- Jlatul'p of its abnoruiul svnuit oiu-

i:-: not known. ' .

121 When ailnomwl svmpt oms }"eport('d hpIII operational t(':,b indicate ll():,~ihk -horr s.

t.. ('/lj"J;{iO/i,'" for T( ... :I.,'. To prt'pan' for the shortcircuit t('.-.:t~, perform the following ~t{'p~<

~ 1 i H{'lllO\'C tlu- r-onvr-rt c-r from t l.« mounting:

CL\j 11-.'j805-210-20;.

IZ! ]{t'1l10\'C' tilt' ('H:-,l' from tin- convert.cr rpar. as..

:31 H{'lllO\'(' all lilt tube- and t l«- indicator lamp.

T -\(;~, 1131- .-\.\!i!.':

41 Turn ti:v p( )\\"EP .-\","i1(" tn \ iX.

i,-) I PLt("" t h« ~En\'u !-: :-,,\-i!(·i; on):~)]:

(' .1/ {-(lSi! i"' IfI(I!!S . .:'\1 o kv t lw l't,:--i." alJ{'f' ll!('a:--:U:'C'l!lt'lll:- illdi(";(lf·d lli t l«: ;()jl,o\'.·I1)~ ('l!'\1'f. If 8.;Jn(Jt'lll~d

("1!lT!';:'" our iin-.L 'Yl:~'ll t l«: faulty !j~Hl J:, fOUJld, !'('_ p;;i!' tlll' noul.l« ill'fo!'l\ :tJlplyillg. po\n'J' to u.ur . :\jc:t.":Q!·i,·1111'llt:-- Hn' Illade hvt\rt'('11 t ln- ('!:i'('!: ~);Jint and ~r(lUll(! mlle:--." ot iiorwi-« ~tatc'll

l',q!I' ot 1""a~lln'lll"n\

!It:"·"'.'n trrminulii.and C 01 D of ,iIO::? (fiJ,!:. 251

T1\1'1l PO\YLH :'.wild\ :u OFF, .\ 11"\' 1"/'."'1."1:111"" 1'(':lIitng iudi,·,IIP,.. ~11(l1"1 m J102.

1111 1'1\:-" holdpi or

sun }~"Itlo\"(, FIOI to 1"(,];,;(' 1 I If' ,.lln)" to f'it!J('1' ,JI02 or :-':101.

17

Point of m('lIsurpment

Betwe-e-n rr-rm inu ls .\ or H.and Cor D of JI02.

25. Test Setup r fig. 1.5)

k-ulating procedure

Rf'l}l~l('(' fuse FlO!. Rrmow' all the tubes. t hr pilot lamp, and keving reluv K 101. Turn rOWEH swiu-h to 0::\. If ilH'OIT(>I'! rf'a<iing i:, obtninr-d. r-he-ck dropping n':'1:-'1 ors H 135 and Hl36. the l':ljl:p·J!nr:-. and other r-levtncn l ite-ms r-onnectc-d to til",,, 2'; ji-voh de :-,upply r-irr-uit :11 :,UIIlf' kf'Y l'oin: tc. hw:dJZ( tht:, sl.on .

jc. .. nun! illdiclltion

690 ohms

Bench tests of tho converter require connection to a power source find to various t(.::;i_ eouipmcms. The power source »iu-t be connected to the con-

FREQUENCY METER AN/USII-26

RF SiGNAL GENERATOR AN/URM-25F

18

TEST LEAD CX-2919/U

verter for all dynamic-servicing procedures. The test equipment connections vary from test to test. Remove the converter chassis from the case (par. 36), and make a test setup as outlined below.

a. Pouer Supply Connections. Tse a power source capable of supplying 2i.5 volts at 2.0- amperes de to the unit. Connect the power source positive wire to pins A and B of the connector plug, and the negative wire to pins C and D of the connector plug.

U, Test Equnm.cn], Connect the test equipment as specified for the particular tests that follow. The general setup is shown in figure 15,

26. Localizing Troubles

Q. General. Procedures are outlined in d below ior localizing troubios in the converter by signal -uhsi itution and e!!-('uir measurements. Parts location is indical"d it: figul'l's 16 and 17. The nature of the operational -vmptoms will determine which of the localizing procedures will be necessary. When usc of the procedures results in localization oi trouble to a particular stage, use the techniques

FREQUENCY SHIFT CONVERTER CV-278/GR

50 OHM IMPEDANCE MATCHING NETWORK

CU-406/URII- 25F

~

TO 27.5 VOLTS DC POWER SOURCE

T1I657-25

Figure 15. Test connections JOT troubleshooting.

TAGO 1132.A, Aug.

,.

TAGO 1132-A, Au,!!.

RII8

CII5

RII7

CI16

RI19

RI20

RI26

RI27

CI22

XPIOI

CI20

XVIII

RI32

CI02

XVII2

RI36

RI35

CIOI

RI38

CI03

T1oI657-26

Fiqure 16. Frequency Shift Converter CV-27E;GH.

19

VIOS

nos

meter. and other test equipment arc to be connected to various point" in the circuits. a, directed throughout the chart.

Caution: Do not attempt to remove or replace part. hefore reading the instructions in paragraphs 36 through 39.

rl. TrotllJir.,hooting Chart.

Note. I'r-rfonu tile our-rations given in the r-quijuur-n t performance rhct-k list (T:\I 11-5805-210--20) before u ... jng t his churt . unles- 111(' uoubk- lias ~tlrl'ady ber-n -c'ctionulizr-d.

VID7 MPI2!

VI06 VI09

VI04 U04

VIOS L10:!

KIDI VIIO
FUOI PIC!


ZIDI Vi: •
VI03 vuz

\1102 C:02.

VIOl llO:
YIOI C)04 Hr-plac-e blown Iu-e FIOl Che-ck indicator lamp ('!wc}.;: but trrv (·able..-

Chr-ck batt pry vol tugc

Chock continuity of switch SIOI and volt age

stlj'ply wires.

Check \'lOt h.\· ... uhstitution.

CII"," CIl101 and CIl102 (par. 32) Che-k me-ter ~1101 b.\· substitution

Cllt'('k ... ignu l input amplifier circuit by signal -ubstit ut.ion (par. ~il.

~bkp voltuge and resistance measurements on -ignu l rnput amplifier stage (fig. 18).

Cl.c-k gain in signal input amplifier stage (par. "28),

Che-ck n03 and n05 by substitution

C1H'('k mixer and IF amplifier circuits by signal substitut ion (par. 27),

Make voltage and resistance on mixer and IF amphfir-r stugr-s (fig. 18;.

Che-ck gain of mixer and IF amplifier stage (113r. 28b).

Dcfrx-tive r-rvstnl Yf Ot Cheek YIOI hy substitution

Dofect ive oscillator stage Cllp,·k YlO2 h~" substitution.

Illdi'·ah)1 l.u.n. du('~ llot light Lnnrj. burned om

\\"11 It ~·OIj\·1T1!'J 0;';- Ha!lny (·ahks de-fcctivc Biowli iu-c FI01

:-;1(;,\".\1. I:"PCT mete-r dot-s Ddf'cti\"{' meter !\I101

nOI indil"alf' bur DI .... CRI~I- Dr-fe-ct ivr en 101 or CR102

I \".\ TUH m. t .... r g:\"(':, nor- Defoctivr- signal input ampli-

llI~d indu-ution- wl»:n a 455- ficr :-tag'·.

kt· (;lj'prox.) :<iJGi:tl (par. -:12·;) of 1.000 mit-revolts is ;iJIJdH"d 10 lilt' I:"PCT rer·(·pLwi(· of tilt, converte-r.

~I:1ke voltage and resistunee measurements on oscillator stuge (fig. 18).

Dcfc-c-t ivr- RF amplifier stage Cl.o-k \"101 b~" substitution.

Check RF amplifier by signal substitution (par.2'n.

:\lake voltage and resistance measurements on

RF amplifier stage (fig. 18).

Check guin oi RF amplifier stage (pur" 28b) Ahnc nOI and Z101 (par. 42)

Ct.eck met or M102 bv substitution

Tilt, :-:IG\".\L I);"Pl"T and Defective mixer. or IF ampli-

DbCIlDIl:\.-\ TOR meter, fier stage.

do no! imiicat e.

TlOI ClC}

out Iilll·d in paragraph 29 to lor-at:' the trouble to a particular pan in tlip stugc or circuit.

b. T,« 0.1 Chort . The trouhlcshoot ing chart is de• igncd to supplement t hr- operational checks detail"d ill till' ('quipillent perforruancc ('I leek list and tit" t ubr- t est ing techniques IT:'.! 11-580.5-210-201 If previous operational checks han resulted in refr-rcnc« to a part icular item of (hi" chart. go di",·ctly to the rvfcrcnccd item. If no operational symptoms are known. begin with item I of the equipment performance check list and proceed

20

TlOl 01" ZlOl mis.dined

T1I657-27

:'1(;.\".-\1. I.:-:P1YT mctr'r is nornurl hu: D]~CRL\II~.\ TOR nte+or shows no signs of iIldli·ating with tilt:' ~UlH' signal :q'piipd ~I~ in itetu 2.

Dcfcrt ive ~\\·it('b 8102 (sees. B and C).

Dr-fec-tivc discriminn tor drive stage.

Cuution : Jf operational symptoms are not kno" n. or the~ indicate the possihiltty of shor; dr('uit~ within the conver-ter-, luake the shortcircuit dl('"k, des('rihed in paragraph 24 before appl~-in7 pO\H'r to the unit.

c. ( i'f.di"r,'t;Ji· '0'· Tt-t «, All t11(> dynamie checks in u.. ei!art 21'(" to i'l' conducted with the converter

Ddt",! i \(' second IF amplifier stage.

T.-\GO \132".-\. Au,t:".

Prucedure

Cho-k \"108 hy substitution

Cheek disr-rrminat or drive stage by signal substitution {par. 2i).

::\lakt' voltage and resistance measurements on dist-riminar or drive stage (fig. 18),

Chpl"k guin of discriminator drive stage (par . 281>(5) ).

Cheek YI06 find YI07 by substitution

Cheek second IF amplifier stages by signal substitut ion (par. 27).

Make vcltuge and resistance measurements on sor-ond IF amplifier stages (fig. 18),

Chec-k gain of second IF amplifier stages (par. 28b(4))'

21

Ltem

Indicatioo

(Cont.)

DISCRIMI~ATOR me-ter

does not re-ad zero with 1 be same signal applied a:' ill it.ems 2 and 4.

SIC".;L ixrrr and DI,,CHnlI:-'- A TOR mete-rs read normally with mark and space signals applied (par. 28( ';" but relay :nIOI does not operate.

Output from converter erratic.

Check VI05 and VI06 by substitution

Check first IF amplifier stages by signal substitution (par. 27).

Make voltage and resistance measurements on first IF amplifier stages (fig. 18).

Check gain of first IF amplifier stage. (par. 28b(3».

Check discriminator rectifier circuits (first and second channels) by voltage and resistance measurements (par. ao, fig. 18).

Caution r Remove one wire from the meter (MI02) termin.1II to prevent dam. again" the meter.

Cheek discriminator circuits by signal substitut.ion (par. 27).

If the DISCRIMI"ATOR Aline discr-iminator (par. 43)

probable trouble

Defpcti\'C first IF amplifier stages.

Ii the DISCRIMI:\A TOR pointe-r is far off zero, check for defer-tivc \'109. Defeetiu' (1J .. -eriminator rectifier

eireuits.

pointer is not far off zero, the discriminator is probal.lv misaliucd.

Dcfectivc switch S102A or wmng ,

Defective relay KIOl Defective second de amplifier

Check swir ch and output circuits of V1l2 by vont inuitv measurements. See paragraph 31 for output circuit cheeks.

Cheek rclav K101 by substitution

Cb{:('k Y 112 by substitution

Chock thr- mark and space _ignal de voltages in both channels of the second de amplifier. Refer to signal substitution (par. 27) and stage gain measurements (par. 28).

Make voltage and resistance measurements on second 0(' amplifier stage (fig. 18).

Defective first de amplifier Check Y110 and Yl11 by substitution

stnge.

stages.

Defective LI03 and Ll04 filter circuits.

Defective stage or circuit causing distortion or intermittent operation.

Check the mark and space signal de voltages in both channels of the first' de amplifier stage. Refer to signal substitution (par. 27) and stage gain measurements (par . .t8)'

Make voltage and resistance measurements on first de amplifier stages (fig. 18).

Make voltage and resistance measurements on LI03 and LI04 filter circuits (par. 30), Check filter circuits by signal substitution (par. 27).

Sectionalize the trouble by substituting a 455- kc signal at the INPUT receptacle and by substituting a 29.3-kc signal at the grid of nos (par. 27).

Make voltage measurements (fig. 18)

Where a signal voltage is low for no apparent reason, check stage gain (par. 28).

27. Signal Substitution

a. General, Signal substitution procedures help to localize a trouble to a stage of the converter. An externally generated signal is substituted for the signal normally present in each stage. The test equipment required for the signal substitution tests are a signal generator and a vtvm. In the tests,

ground one side of the signal generator to the converter chassis, and connect the output to the test point. The substituted signal may be injected at the plate or grid circuits of a stage through an isolating capacitor. The capacitor is used to prevent damage to the signal generator from de voltages. The amount of signal voltage injected should not be

22

TAGO un-A, AUg.

I I

I ,

greater than the maximum voltage present at that point during normal operation. See stage gain reading in paragraph 28.

b. Dc Amplifier Tests. Start these tests at the output of the last stage of each channel and work back toward the first stage.

III Set the signal generator to produce an unmodulated output signal of 29,300 cycles at .i volt.

j2) Connect the vt vm to measure the alternat ing-rurrent (u'f'} voltage between the plate, 1 pin 81 and ground oi the first channel output amplifier 1\'112A,.

1.3} Apply the signal to pin 1 (grid} of Y112A. \Yate·1i for an indication on the vtvm, If no indication. check tube \'112 and associated circuit components.

(4i _\ppJy the signal t o pin 1 :gnd i of YIIO. \ratc!; for an indication or, the- vtvm. If no indication. check tube \'110 and associated circuit components.

(51 Connect the vt vrn to measure the ac yoltage between the plate , pin 41 and ground of the second channel output dc amplifier 'Y1I2B,.

iG ;\pply the 5ignal to pin 3 igrid} of Y112B. . Watch for an indication on the vtvm. If no indication, check tube \,112 and associatr-d circuit components,

(7) Apply the signal to pin 1 (grid 1 of Vl f l.

Watch for an indication on the vtvm. If no indication, check tube \,11 1 and associated circuit components.

c. Discriminator and IF Amphficr Stage Tests.

When performing these tests, follow the procedures outlined below:

(l) Set the signal generator to produce an unmodulated output signal of 29,300 cycles at .7 volt.

(2) Place the SERVICE switch in the NOR position.

(3) Apply the signal to pin 1 (grid) of Vl05.

The discriminator meter should read zero.

(4) Vary the signal generator above 29,300 cycles. The mark frequency is 29,725 cps and the space frequency is 28,875 cps. If the meter reads for only one of these frequencies, check the associated channel tubes and circuit components.

TAGO 113~-A. Auj.:.

d. RF Tests. Set up the signal to produce an unmodulated output of 455 kc (or the associated receiver IF) at 1,000 microvolts (uv).

(1) Apply the signal to INPUT receptacle JI01. A reading should be obtained on SleXAL IXP"l'T meter MIOl.

121 If there is no indication on MI01, check \'101, \'102, \'103, \,104, and associated circuit components.

28. Stage Gain Measurements

Tse the techniques outlined in a through f below when the output of a stage of the converter is abnormally low or dist srted and the voltage and resistance measurements appear to be normal. These tests are referenced in the troubleshooting chart (par. 26d t •

Q. General Instruction . .s. A signal generator, a frequency meter, an electronic multimeter, and an oscilloscope arc units of test equipment that are used in stage gain measurements. Connect the test equipment to the converter as described in paragraphs 25 and 27. Record the input and the output levels of the signal ior the stage. Determine whether the signal level is normal at the test point indicated Signal level readings are given in b through f below.

b. RF and IF Stage Gains. Apply an unnodulated signal to the IXPL'T receptacle. Set the signal generator for a 1.000-UY output at 455 kc (par, 42d I. The ac voltages (signa! levels) at the points indicated, when divided by the .00l-volt input signal level, give the gains between those points in the circuits and the IXPVT receptacle.

ill RF amplifier stage.

Test. connection

A(' voltage

Gain

Pin I of VIOl Pm 5 of VIOl

.0058 .19

5.8 190

12.1 Mixer stage.

TE"St connectioo

Ac voltage

Gam

Pin I of 1'103 Pin 5 of YlO3

.22 2.3

220 2,300

23

13) First IF amplifier stage.

Tt'~1 f'(lnnertlon

AC'voltuge

Pin 1 of \,105 Pin 5 of Y105

.62

620 2.350

2.35

(41 Second IF amplifier stage.

Tf'''( eoune-uon A{' \·OltHf.'{' Gain
Pm 1 of \"106 4.000
Pin 1 of YWi 4.000
Pin 5 of \'106 7,ti i.600
Pin 5 of VlOi 7.6 7.600 (5) Discriminator drire stage.

Gain

Pin 1 of nos Pin 3 of nos Pin 8 of nos Pin 4 of nos

7,6 7.6

7.600 7.600 5,700 5.700

5.i

5.7

C. Discriminator Circuit Tests. Check the discriminator circuits by subsututing mark. space, and center input signals at tho control grid of 1"105 and measuring the voltages in the first and second signal channels.

(1) Set the signal generator for an unmodulated signa! output of .7 volt at the center frequency of 29,300 cps. Adjust the signal generator voltage with the vtvm.

(2) Measure the ac signal voltages in the first and second signal channels I, between pins 1 and 2, and between pins 7 and 8) supplying the rectifier 1"109. These voltages may vary ± 10 percent.

T est connection Ac v(,hage Gain
Pin 1 of \'109 44 44.000
Pin 2 of \' H)9 33 33.000
Pin 7 of \'109 44 44,000
Pin 8 of Yl09 33 33.000 (3) Measure the de signal voltages at the first and second signal channels (pins 3 and 5 of 1"109) with mark, space, and center input signals. The mark frequency is 29,725 cps and the space frequency is 28,8i5 cps. The readings should be 0 ± 1 volt at these

24

points at 29,300 cps, The readings were taken with a 20,000 ohms-per-volt voltmeter.

Pin 3 of \'109

-13 (mark) :tA5 (center) +12 (spur-e -12 (mark) ::!:.15 (r-enter l +13 (spacp)

Pin 5 of \"109

d. First Dr A mplifier Stages and Filters. Check the first de amplifier stage with the same signals applied '" in c above and measure the de voltages in both channels. These voltages may vary considerably depending upon the adjustment of the circuit.

Tf'H conneeticn De voltage Lvoit s )
Pin 1 oi Y!!O 1.5 (mark)
• -5.2 (spare)
Pin 5 of YlI0 2.5 (mark)
21 (space )
Pin 1 of \'111 -5.5 (mark)
1.3 (space)
Pin 5 of \'111 21 (mark)
2.3 (space) e . Second De Amplifier Stage Test. Check the second de amplifier stage with the same signals applied as in c above, and measure t he de voltages in both signal channels.

Tt·st connect ion De Voltage (volts)
Pin 1 of n12 .5 (mark)
12 (space)
Pin 8 of \,112 27.1 (mark}
23.5 (space)
Pln 3 of \'112 12 (mark)
.5 (space)
Pin 4 of \'1l2 23.5 (mark)
27.1 (spare) J. Signal Input Amplifier Test. Check the signal input amplifier stage by substituting a signal at the control grid of \'105 and noting the reading of SIGXAL IXP1'T meter M101.

(11 Set the signal generator for a 29,300-cps unmodulated output signal at I-volt level.

TAGO 1132-A. Aug.

1

'" '" w

'"

20 IF AMPL VI07 26A6

27.1

1.8
1,200
27.1
2.2.
0 14
16.5 27K
1.8 27.1
1,200 2.U. 27.1

2.2. 27.1

4.4 o

lOOK o

300. o

lOOK

o

2D IF AMPL VI06 26A6

DISCRIMINATOR TI03

370t o

lOOK o

lOOK

DISCRIMINATOR RECTIFIER VI09

TRANSIT RON O~

SIGNAL INPUT AMPL VI04

26A6

1ST IF AMPL VI05

26A6

27.i

4.5t

o

MrXER VI03 26A6

16.5 18

36

6 7

",27'::"' __ -lC5 10+----:;:-;-:-;'6.

'~0.2 • ,432 lOOK

27.1 .41

2.2* t 150

o !

Figure 18. Tube socket voltage and TcmtanC(' diagTam.<; .

.II"

~~ ~:.*' 106'7 \

2~7., 5 101 -I

6.3 4 3 2 !SDK

271 .3

~2 *t I 100

160

o

0 I 3 I 27.1 BAND-PASS
I 0 0
8 10.2 FILTER
2.Zt 0 t 0 27.1 FUOI
27.1 0 4 O2 2.2.
2.21" VII2 26A7GT

27.1 27.1
2.2*. 4.4 .
27.1 DISCRIMINATOR DRIVE
22. 15 MEG VIDe
26A7GT
27.1 5.6
4.4 330
0
1.5 MEG 2.2. 14

27K 27.1

22,,,

o

o

4.4 o

32K o

300. o

o o

lOOK o

o o

lOOK

I.B

3B

150

1,200

o

150

o

- 55

15 MEG o

1,200

KEYING RELAY

i

o I 26.9

~2*"~ ~

7 .~

6 8 7'

o 5 .1 I" 2 ..•

\ 4"32.! 22.

o x.. (, .3< __ _3!_1 I~ T 2.2 +

26.9 I

160

POLAR PLUG PIOI

7.5

27.1

13 1.3
660 680
27.1 0
2.2 .. 0
0 3.0 0 27.1
320K lOOK 320K 2.2
13 27.1 1.3 26.5
680 22*, 680 160
0 3.0
0 320K
1ST AMPL 1ST AMPL
VIIO VIII
26A6 26A6 2.2t 3.0

lOOK 27.1

22*. o

o

1ST OSCILLATOR

VI02 26A6

Ai

.16

150

150

150

27.1

2.2. 271

-B.3

4.5 27.1

470K .16

2.2*,

o

o

.3

100

RF AMPL VIOl 26A6

NOTES:

I. 27.SV DC INPUT.

2. I POWER I SWITCH IN ~ POSITION FOR VOlTAGE MEASUREMENTS.

3. I POWER I SWITCH IN ~ POSITION FOR RESISTANCE MEASUREMENTS.

4. I SERVICE I SWITCH IN [NOif] POSITION.

5. MEASUREMENTS MADE WITH ELECTRONIC MULTI METER , TS-505/U.

6. VOlTAGES AND RESISTANCES MEASURED TO CHASSIS GROUND.

7. READINGS TAKEN WITH DUMMY PLUG PIOI INSERTED IN KIOI SOCKET.

8. * INDICATES MEASUREMENT ACROSS FILAMENT.

9. VOLTA GE READINGS ABOVE U NE, RESISTANCE READINGS BELOW LINE. 10 t FILAMENTS AT ROOM TEMPERATuRE.

II. t METER SET AT RXIOO SCALE.

TlI657-28

I

121 If 211101 dol', not read, trace the signal from pin 1 of \'105 to the meter.

131 Meter lIllOI should read full-scale.

Jk\

----_._---

Pin 1 (If \"104 Pin 5 of YI0~

Jum-t.on of CHlOl and CHlO'l

.2~

29. Isolating Trouble Within Stage

\Yhen trouhk- ha- IW('I] localiz cd to a :-;tag:c, cit iu-r through operat ionul dWI'i;, ! T:\l 11<,So;;-210-2U! or by ~ignaj suhst itut ion ~ par. 271, HH' t iH' folltm'ins: tl'dtnjqu('~ to i:-,olatc till' (kl('ctin_\ pal',

U':-'tt'r or h:' -uh-t it ut in,:..: :-~ ~imil:t,· tYl1t' t ui». whi-I, iknown 10 rH' ()p{'ratiIl~ IlDrlll~dly.

l». Tak« ndtagt· lllt':l:-:UH'llKn:.' [it 11](· nu« sucket:- I fig. ] 81, and ot'!\,_,;, Jloint:-: rl'latf'l~ to UiC ~t:tl!:(' in question \ tig:. 2;, I,

r, If voltage reading- :1!,(' a:JliorllJt~i 1;t1-\.{· rc-i-:allCl' n-adings (fig. lSi i o i .... ol:l.tl.', OPCl :U11; .--Ill)"i. circuu s. Hdcr abn to tnt' (;c r{':,l~t :LlH'(' o: tntll:-furlll(,l'~ and eoii:, (par ~)O

d. If ~igllal:, art- wcak. an.: all ('!l('l'k::-: 1~1il t·· inriicau- :t ddt'dl'-" P~!"~ ('lit'('\': till' ::I;:;:lllllt:,t 0: t l.« ~tag(':-, :pnr..;. 42 and 43

r. If t Ill' -icnnl. ar. \\'cak ;i ftc)' ;l1nl':'lllCtlt a:;(; t ln u-ua i ('il('f'k:-- fail t o ]twa;j· ., dvf·_'r'ti\T p:t~'t. eh('ck tile :'--:l:q!;(' g-airl P~ij',::?S

30, Dc Resistance of Transformers and Coils

The ,k n':,i:'t,~nl"l":' (/ t ran . ..;i{)nnl'" \\·l1ldiE:.:. . -: :~!1': coil» !Will~lili!!..: alonel it: tln- ('un\'t.'rtc:· :.ire li:,tl'l; below:

TlO!

1- :i

, 0

ZIOI FUOI

I - 2 ;:.8
I - 2
J - ~
I - 2 ,Li
" - j 16
j - " If,
I - 3
I - "
2 - "
.; - "
5 - G TI02

T103

TAGO 1132-A. AllJ!,

T103

r Cont.) Ll03 L104 1.105 1.1Of.

I WI 1,102 EIUl

7 - S 8 - tJ 1 - 2 1 - ~

seoo 5.fiDO 5.;) 5.;)

o

_·\cro."" coil .\1"10.";."; r-oil ,\ ,.~.",,,;:, t-oil

3G l{iO

31. Making Continuity Measurements on Output Circuit (Neutral Output)

.\ppJy n.ark :md :-:paCt' radio ~ignab to tl«- ('un",'~'t,.\:, l--i:j.:",-kr :--'i~nal of ] ,000 niicrovolts . Ci)('ck \)~"~'~':(li(J; (I; j-:'\;~:]lS r- :;1\' 1\1U1 an.. tl«. rl1.ltpllt

(It \',''''''':~ !l!l):- B :l.1F:. C c/ .1 ]0:':: fl.n,l at: Opt'!'.. rirtui:

I), ;\\,''\'~; pill,:' ;\ an.. c: of .1103. Grounding pu: D

.r t

\\-j, L :~ :"p,-:('(' ~ii!nfll input and Sl02 at ~1. )H.. ";:,\luld l,f"' a :-:;10;'\ cir(,l!il i)d'\\'c'C'n !)iJl": A and (,' T!:t"!'.· ,,;!t~:;l(: in- ar; opvi: cl]'('uil iJ"t'.',"cc;;

pi:·;.~ r: \_ (Ji .J H):~. Grouuding pi:; n :.--:iiCl:lld

";, l.~' I I:" .; f·~~·t·t!ii t,el \n~(,li ]lins B :11ld ('

11' il.l i. i.in- p. and (' :::!)();lld ~llo\y a ..;hort -irt-u.: :t!!I; jlin.-.. A an.. Cal: open «ir-u.t.

\Yidl ~~ :--jlft('f_> ~~2'1l<lI ir.nut and Sl02 at ~I.\HI~ III, )JJ J. llill"; B :.nd (' -hould show a -hort r-irruit. ;;,lli ; !~:;:- .: ... ~~nd C ~Hj open circuit.

32. Testing Crystal Diodes

:\f!{_'r (',"cry 2;')0 uour- of operation. t est tho ('r~':--:tal dioOl':- in tile converter. Follow the procedure outlin.«: ln-low to n--t tIlt' crvstal diodes.

n. 1+jon A.SSClhid'!i, Test the four crv-t al diodei~j tll(' \"109 a:-::-:r'lllLh' with an olcctronic ohmmeter ~('t' fl~lll'(' 19 ior h~~:--:t· (,o!lll('(,tion~. Tile' condition oi (.::('!: pal!' of till' cr~+:--:t:i.j diode- i::: ~ati~fa('tury wlu-n tilt' iorward rc:-.i:-:tanC'(' is l{'~~ than 200oinBs, nJid t l:c lmd ... ward r(':--i~t~uH'(' is gn':.:ter than 20.000 oluu-. The forward n-sist ancc of each crystal in a hal:tlH'('(1 pair il,il1:-; 1-4 and 2-3, or pins 6-7 and ;j-8' should I,,, \I'i1I1i" lU percent of each other

i.. JJ 101 Hcrtijitro. The crv-t al diode rectifiers.

C1-:101 and CHI02. art 1I0t matched. The forward

25

and backward resistance values need only be in the ratio of 1 ()() to 1.

33. Checking Voltages at Tubes

To avoid the necessity of rClIloYing a resistor board or other part when yoltages arc to be moasured at a tube socket, rcmovo t hr- tube. in-ert a short length of thin in-uku«! wirr- {hath ends bared) into II,,· d",il"l'd socke-t cour nr-r , and r('pla,'" The tuho. :'Ilake tln- ('olllH'('tioll to tll(, exposed end of the wire.

26

DISCRIMINATOR RECTIFIER VIOl

TIIaT-Z9

T.-\GO 1132-.\, :\uC".

CHAPTER 3

REPAIRS AND ALINEMENT

Section I. REPAIRS

34. General Parts Replacement Techniques

:l1(H oi the par;, in the converter are readily a"('('"il,]e au.I "",Jiy rel'lacl'ahll'. Careless replacewon of l\art:--. howeve-r. makes DC\\" faults inevit:lhll'. ()h,,('!'\"(_, tilt' lullO\\-ing precautions and technique::::

(1. Bl':'url' " pan is unsoldered. note the position of t l!" ;'·:ld,. I,' the part has a number of connection-. t~1gC C;teil of tile leads.

i·. Be ('areiui not to damage other leads by pulling or pu~hi!lg t hcm out of the 'way.

r. Do not allow drop, of solder to fall into the -ct : the -olrlcr :-:plntter ran cause short circuits.

,I. :lhke well-soldered joints; a poorly soldered joint cau-cs faulty operation and is very difficult to fill".

e. For example, when a part is replaced in the IF circuits. the new part must be placed in the exact position nr-r-upied by the old part (fig. 261. A part that has the same electrical value but dificr-nr physical size may cause trouble in the highirooucnr-v circuits. Give particular attention to pro; "'1' g·rour;ding. Use the same ground as in the original wiring. Failure to observe these precautions may result in decreased gain or in oscillation.

f. Do not disturb the adjustment of variable capacitors C113A. CI13B, CI14A. and C1l4B, unless absolutely necessary. If repair operations necessitate changing the setting of these capacitors, or if their set t ings arc accidently moved, realine them as directed in paragraph 43.

35. Removal and Replacement

In the following paragraphs are directions for removing the chassis of the converter from the case, swinging- the front panel on the chassis, and replacing various detail parts of the converter. To remove one of the coaxial plugs from a subassembly, turn it

TAGO 1132-A, Aug

slightly counterclockwise while pulling it from the receptacle.

36. Converter and Case Removal and Replacement

a. Remot'al.

(1) Remove the cables from the front panel. (2) Remove the converter from the mount (T:\1 11-5805-210-201.

(3) Turn the six wing type fasteners on the edge of the front panel Y4 turn counterclockwise. and pull the converter from the case. Be careful not to damage the rubber gasket or the edge of the case.

b. Replacement.

(1.\ Gently slide the chassis of the converter into the case. The pins that engage the mount must be on the bottom. Make sure that the rub her gasket provides a watertight seal.

(2) Turn the six wing type fasteners on the edge of the front panel % turn clockwise to secure the chassis to the case.

(3) Place the assembled converter on the mount.

(4) Connect the cables to the front panel.

37. Swinging Front Panel

It is possible to swing the front panel on the wrap-around (fig. 20) so that the parts at the back of the front panel will be accessible for inspection or repairs. The cabling is routed to allow the panel to be swung to the right. To gain access to the back of the front panel, follow the procedure outlined below:

a. Removal.

(1) Remove the case from the converter (par. 36).

27

(2) Loosen the two unpainted Phillips head machine screws and the lockwashers that hold the front panel to the wrap-around I at the top and bottom on the right-hand side).

(31 Loosen the two captive type, painted Phillips head machine screws at the left side of the front panel 1 at the top and bottom j .

i.f) Swing the front purn-l to the right.

I,. He placement,

! 1) ~wing the front panel to the left and tigl.tcn the two captive type, painted Phillips head machine screws at the left ,id" of tile front panel 'at the top and hott omr.

12 I TH,I,((,lt the two unpainted Phillips head I~la('hnl' ;,(_T('\Y::;: to ~('('ur(' the front pan ol 10 the "Tap-around ! at the top and bottom on tilt' !'ight-hand side t.

'3) Secure the converter in its case (par. 36,1

Il101

FlO!

SIOI

"'~Pl:9 .io
MiJ2 JIC'
SiJ2 ::;1(.14
T:Oi fL~.-'
R!04 R'C;
RIO' P',
XVI02 R::;:,
R!03 R:2c
hlJ2 C!!9
'1105 Ci2

XV103 R!2P
F'-.IOI RI3C
XK10l Ri3
T8101 XVIIG
XVI05 UQ:
TI02 LlO~
RIO? XVI09
RI09 TBI03
XVI04
XVl06
RlI2
XVI07 38. SERVICE Switch Removal and Replacement

Q. Rcmrn-ol.

1,1 I n('1110\"(, till' ('a..-{' irou: the chassis I,par. 361.

121 S,,·ill\: the front pane-l irom the chassis Ipar 37,i.

131 L'nsoldor all the wires that extend from thf' -wir ch contact lugs, and tag the leads. ,41 Helllo\'(' the Phillips head machine screw aud lockwasher that hold the knob on the ~Ila:ft. and re-move the knob.

15 I H'-'Illo"" the hexagonal nut and lock"",ber from the switch bushing. and remrvr- til{' switch from tile panel.

j 61 Hl'1lI0"(_' the jumper wire from the switch lugs.

b. Replncemcnt.

I J 1 Connect the jumper to the switch lugs.

Section II.

TM657-30

41. Test Equipment Required for Alinement The following test equipment is required for the ali,wll1('nt of Frequency :,hift Converter C\,~2i8 GIL

TBI02 . TI03,

28

Ficurc 20. Front panel tilled 071 cha[;,\i,~'.

:-' ,_i-,,)

TAGO 1132-,-\, :\'a::

~ ..

'---~ '--~.-~=.-._..., ....... -..,...,...~- ----------------

(21 Position the switch on the panel, See that the tab is in the hole on the panel.

(3) Replace the knob and lockwasher. Tighten the hexagonal nut to secure the knob in plare.

(41 Solder r 1](' wires in place on the switch cant art lugs.

39. Receptacle Removal and Replacement

a. Removat.

1 J I Tusolder the wires from the PRIC\'TER or the 2T5 YOL TS D. C. receptacle and tag the wires.

121 Tn-crcw the threaded ring, using the special wrench in Tool Equipment TE-1l3, and remove the' receptacle.

v. Heplocr mcnt.

I J 1 Insert t he receptacle. Be sure to replace the rubber ga,kct and index the receptacle so t l,at the locating pin for the plug is at the top.

121 Insert and tighten the threaded ring,

131 Connor-t and solder the wires to the re('eptuci('.

40. Rectifier Diodes CRIOI and CRI02

a. Iiemoial.

III J;CIllO\'C the case from the chassis (par. 36). 121 I.' nsoldor and remove the defective diode from the resistor board (fig. 20 TBlOl) ,

1.31 RClllOYC excess solder and clean the lugs on the resistor board.

b. R eplo cem en t.

I. J I Place the diode in the exact position formally occupied by the defective diode,

12) Solder the diode in place. Hold the diode lead with pliers to keep the heat from flowing up the lead to the diode,

ALINEMENT

lIP!!\

Ter-hnienl manual

RF ~ign:d CcUt'r:ltor AX /rR~1-25F Electronic Muhimr tor T~05/r FITqUf'n{'~' ~l{'!i'r .\.\" /l'~:\1-26

TM 1I-55S1E TM 11-5511 TM 11-5057

29

42. Alinement Procedures for 11 01 and Zl 01

Tlu- .10(I<,d screws for the alinoment of the tuned circuits of TIOI and ZIOI are accessible on the top of (he inciividual components (fig. 17). Connect t he equipment as shown in figure 2l.

a. Turn the' frequency-shift convertor and the signal g,'nerntol" on, and allow them at least 10 minutes to warm lip.

b. Connect tl,(' output of th« ,i~nal gen('ralOr to t lu- I::\PCT J"<'C'c'ptadc' dlDl, of thc' converter. S('t the signal generator for an output >ignal of 4~.'i k c I unmodulato.L at I.()()() microvolt-.

(" Connect the fn_'qu('llcy met er betwee-n plate I pin 51 and ground of IF amplifier YIO.;. Sc·t the frequency rueter control- for mcasurmg tiJ(' 29.300- cps intermediate frequency.

d. Adjust the frequency of the ~ignal genc'fator until the int ermodiute frequ('Il("Y i, 29.300 =5 cp-. Xote the exact signal generator dirt! fc·ndinf; required for the particular crystal I YI01, ill the converter, and use this dial rr-ading \ approximately 455 kc J for the alinenu-nt. This reading may also be used for other tests ! pars. 27d, 28. and 29).

e. Remove oscillator tube \"102 from its socket.

f. Connect Electronic :-'luliimetc!' T:'-.50.'i.T bctween the chassis and the cat hodc I pin i, of tho mixer (\'1031 for an ac measurement. Increase the signal generator output temporarily if necessary to

Rf SIGNAL GENERATOR AN/URII-25F

obtain a first indication, but do not apply more than l.0 volt.

g. Loosen the locking nuts on the adjusting screws and aline TI01 and Z101 for maximum deflection on thr- mult imeter, with a 1,OOO-microvolt signal applied. Tighten the locking nuts after aligning the adjusting screws.

h. Rcpluco oscillator tube \'102 in its socket. The frequency should read 29 .. 300 cps when the tube warms up, or should not haw drifted more than =];'j Cl"·

43. Alinement Procedure for 11 03

The discriminator may be alined by applying a 29,300-cp:5 signal to the grid of \"105, or by using t he 4.i5-kc 'approximately) signal applied tc J101 during the alignment of 1'101 and Z101 (par. 421. ,rill, either method. 29,3OO-cps IF mUH be checked accuratoly with a frequency meter. Maintain the IF as close to 29,300 cps as possible, not exceeding a deviation of ::o:l.i cps. See that the pointer of the DISCRDIIXA TOR meter is at zero when the power is off. This ulincmcnt adjusts the discriminaror to the circuit constants for the proper operation of the discriminator.

Q. Connect the frequency meter between the plate (pin 5) of the IF amplifier (Y105) and the chassis.

FREQUEIICY SHIfT CONVERTER CV-218/GR

~

TO 27.5 VO!. TS DC POWER SOURCE

T11657- 31

30

Figure ~1. Test setup jor alincrnent .

TAGO n32·A, AUg.

b. Turn trimmer capacitors C1l3 and C1l4 (fig. 16) until the rotors are set at approximately midcapacity.

c. Connect the signal generator to J 101 and increase the output to 1,000 microvolts. With the SERVICE switch in the NOR or MARK HOLD position. adjust either one of the trimmers to bring the pointer of the DISCRIMINATOR meter to

zero.

d. Turn the SERVICE switch to REV. If the

TAOO IIJI-A, A ....

pointer of the meter should not read ze:o, and if it is one division to the left, adjust any trimmer until the pointer reads one-half division to the left; then turn the SERVICE switch to NOR and see whether the pointer now reads zero. If the pointer is slightly off, repeat the adjustment procedure ~ntll the pointer does read zero, or within plus or minus onehalf division, with the SERVICE switch in any of its three positions. If the pointer cannot be set near or on zero, trouble is indicated in the discriminator circuit.

31

FINAL TESTING

CHAPTER 4

r. Adjust the signa! generator output to 200 microvolts.

c/. Connect tIll' ar vtvm to measure the grid voltai!ol'~ of di:::erilllinatof drive tube \"108 (pins) and 31. The \T,Jta~l'" must be within 6 to 10 volt-

(\;lllH.'Ct the de vtvm to un-asuro the voltage- 1",tll'c'(11 nnninnls I of LI03 and L104 and ground.

i. A.dju:-:t tln- fr('<jut'lH'Y of tile signal gom-rat or 11i "rdain h llaIaIH'{'d ('lIIHliti{lll of tiu- di-criunnator -t3dl.

The "oltau," u t tC'I'licinab 1 of 1.103 and 1.104 ~l!ullld ht' ci():-:l' tu zrr». or 110t more than ±1":> volts irom zero. T!I(' IF :-1Jl)1l1d not he outside t lu- range of Zg,;)(JO C'!" =,80 C·p-.

l.. C!::m!!(' the . ..:i~:i:d !!l'lHTatOl' fr('qlH'nry to ,:)00 (']):-- Li:.:ilf'i' t l.ar: t l.« lrl'qul'IH'Y at balance an(1 l;lu::<:rl t IH' dr- \"ult:l1.!:l' at t cnuinal- 1 of LI03 and 1.](14. TLe ,ult,,~,· at 1.103 t tcrminal I I should Ill' -]0 tl\ · .. -1X voh- de. The volt.ugc at L104 i tcnuill:~i 1 j . ..:l:olild hl· -It) tu -18 volts de.

I, ('htll~{, tl)!' :,i~IHd generator frequency to .)00 "l l,~ IlJ\\Tl" t hall t iu- i],t'qUPIlCY at balance' and mcasun- t i« 1;(' \"o!t:q!('~ at till' ~:.1l11l' points {It abover. Til, , .' ''It,,~e, ::, U03 <tCJ'lllinal I I should be +10 to --18 Yoit, dr. TIl!' volt ag« at L104 t tcrminal 11 :--ll(luld lw -J(J r o -18 volts de.

44. Purpose of Final Testing

The tests outlined in t his chapter an' dc',i~n('d to measure the performunr-r- ('apahility of a n'j »iired converter. Equipment that HW('t;;.: the minimum standard" stated in the t,.,r" will iurui-l: ,ati,illl'tory oporution equivnient to t har of 11('\\' ('qUipllH'Ilt.

45. Test Equipment Required for Finaf Testing

In addition to t ln- t(,:,t t'(jUiPlll('!it li:-:ll'd in par.1- graph 23, the fullowing ir_Ull:' at!' l'('quirt'd for final t ost ing :

11"11'

Radio Tran,"1I1~r!!':' \III<!lli:tlu~ '1,\1 11-;5b:'!O-20;")-1O

~ID-2();l;( ;H

RadIO _t{"('!'j\'P! H-;~!)2,·rl:H T\1 11-S5S

Trki.'"pf'wril!'l Trs t :-;1'1 T:,--6':JS,TC ~"(' nOH'

46. Test Connections

B-OIllC test connect ion- for final t(,,;:ting an' :--:)10\\'11 in tile figures a('companying {lit' t e-t ~jl[1.ragl'npl!:'. The general t cst conru-ct ion- are the :--:illl(' a~ for troubleshooting (fig. ]''ii.

47. Current Drain Check

a. "'ith the PO'YEH switch in the (lFF position. connect till' de power supply (,,,hie to the converter Decroaso t he voltage and turn the converter on.

b. IIl(,I'('a,,(' the output voltage to 30 volts. Ohserve the current drawn on an all11111'Il'r. The tubes slrouk! light agel the ('UlTdJ! drawn 1):,-" rh(, ('OYlvert or should he approximately 2_2;; alll1"Tl'S at 30 volt s.

c. If ahnormal supplv current or he:1ting of parts is observed. rlisconnoot the PO\"C'I' to the converter and find the t rouhlo with rr-si-tanc« 1ll('''''UI'l'Illl'llts r par. 241,

32

48, Frequency-Shift Sensitivity Test

rz. Cornu-r-r tilt, ('CjUiPlll(,Ilt <i:-: shown in figure J;).

L. Turn the PO\YER swirr-l, to OX and allow t ln<'qllipnwnt to warm tip for 10 minutes (with normal power :,upply \·oltaf.!:l' of 2i.;> volts appliod i

(' Adju . ...:t thi. r'n'(llll'!l(':' (If the ~i;!n!ll gt'nerator to ok:~in 29.:300 =;~-('j\.", IF, u:-, ilidieatc'd i)y t li« fr«(!lll'IH'Y 1111..'1(').

.i. H('du('(' t11\.' de ,"'uppl:-.- \'olt:l!!(_' t o 22 volr- for T ui- test.

Adjust the ~ign:d (!('llt.'ra:o!" output to 200 llli('ro\"oJr:--:.

i. Connect an ohnuncu-r to urminul- 13 and C of PHIXTER n'(,l'pUIl'!" ,1103.

(l. SIO\yly ('l:an~(' th« frt-quenr-v (if the :::ignal gC!lcrator above and helm\' the 29.3-kc mirifrequcncv and note the ohmmct or l'l':iding. Tiu- frequencvshif'r :-:f'J1:,iti"ity i~ :;;ati"':ia('tor:- if the relay annar un- ll1ak(,:-:, a mark cont act before the decrease from 29.300 ('ps exceeds IOU l'J", and II space contact before tile increase irom 29.300 CJ" oxccods 100 cps.

50. Signal Input Meter ~est

(' T.« 1 I to· ,anll' procedure given in paragraph 49rr and r,.

I,. Adjust the de ,upply to 30 volts for this t est . c. Ad) ust the frequency of the signal generator as dl'f'('rilH'ct ill parugraph 42r1_

d. Yal')' the input signal level to the converter from 200 uricrovolts to 1 volt. The pointer should move about 0 at 200 microvolts input and should not read off-scale as thc input signal is raised to 1 volt.

l., Connect tl.c ohmmeter to tvrmina ls A and C of PHI:'\TEH rereptuek .J103 and rl'jwat step gabon.

.\"1/11 WitJ) 111(' ;-;EHYICE -witvf a" thr- :\OR po-nion. ;t mark ('OnT:H'1 is intlic.nr-d L~' an ohrruuctr-r 1'(·:t:ling of

10 S ohm- lu-tween tr-mun.ri . ..; Hand C of PHIXTLH 1'f'I'f'l't,l("k .1103 .• md an open c-irt-ui t re-ading br-iwr-r-n 1('1'mina!s A and C. A ~p:lI'f' -ont.u-t i:< indieatr-d h.\· an ohrumr-u-r reading of 5 to [l ohms lH'twI'f'Il terminal . ..; .\ and C of J103 '\nd an O]'{'11 vin-nit rr-a.Iinc Iv-r wcr-n terminal- B and C.

51. DISCRIMINATOR Meter Test

II. Follow the same procedure given in paragraph 50" and i:

I,. Adjust the signal generator to obtain an input siunal of 10,000 microvolts, and maintain this signal lew 1 throughout the test.

C. Set the frequency control of the signal genera-

49. Gain Test

a. Connect t lu- equipment as shown in figure ].';.

h. Turn the PO\YEH switch to OX and let t he equipment warm up for 10 minutes with normal power supply voltage of 27,5 volts de i par. 48 I.

T.-\cn 1132-:\ :\uc:

TAGO 1132-A, A!l~.

tor to obtain a DISCRIMINATOR meter reading of approximately plus or minus four scale divisions.

d. Adjust the de supply voltage between 22 and 30 volts to a value which gives maximum deflection on the DISCRDIIXA TOH lllcteL:\Iaintain this voltage during the test,

e. Adjust the signal generator frequency to obtain a balanced condition oi the discriminator (pur. 43dl,

[, Adjust t he signal generator to a frcquencv 42;; cps below the frequency obtained in e above.

g. With tho SEHYICE switch in the :\OH position, note the DISCRDIIXA TOn meter reading. The reading should be between +3 and +5 divisions.

h. Turn the ~EHYICE switch to till' HEY positiOIL Tho reading should be between minus three and minus fin' division-.

i. Adjust the -ignal gl'nerator to a il'l'qucncy 42:, eyrll's above till' irequL'ne)- obtained in e above.

j. '''itlt the SERYICE switch in the XOH po-ition, the reading should he between minus three and minus five divisions.

I,. Wit h the SERYICE switch in the HEY }!o,.ition, the reading should be betveen plus three and plus fi ve _di\'isioni'.

52. Neutral Output Test

(I- Connect the equipment as shown in figure 21.

Ground the units together,

b, Turn the equipment on, and allow 10 minutes for warmup, Adjust the de power supply voltage to 26 volts,

c. With a signal level of 1,000 microvolts, find the frequency at balance (par. 43d) .

d. Set the output level and frequency of the signal generator, and the SERVICE switch, as required in the test chart below, To obtain the external mark-hold function, ground pin D of PRINTER receptacle J 103,

The IF (cps) column in the chart gives the signal generator frequency anove and below the frequency described in paragraph 43d,

N ote. A mark output is indicated by a closed circuit between terminals B-C of JI03. A space output is indicated by a closed circuit between terminals A-C of JJ03_

33

tion the display and increase or decrease its length to permit reading the per cent distortion on the calibrated scale.

k, The distortion limits are 10 percent at 60 wpm and 15 percent at 100 wpm, with no noise in the signal.

I. Hepcat the procedure given in i above with Distortion Test Set TS-383 '(~R. S,'t for the charactr-r I! at a speed of 60 wpm and ,,·itll no distortion.

Signal f::_jpallevel

Frequenev shift -1-

____ (O_"_;) i 1F_(_,""_) __ 8102 position C\,-278/GR OutPllt

- ------il

I

Mark l.(k)() uv

Mark 1,000 uv

Mark 1.000 uv

Mark 1,000 uv

Space 1,(1)() uv

Space 1.000 uv

Space UDO uv

Space 1,000 uv

Space 1 volt

Mark 1 volt

Xone Xone

Space 1 volt

Space 1 volt

None Xone

Xone None

300 300 1.000 1.000 300

300 1,000 1,000 1.000 1.000 Xone

850 850 Xone Xone

-150

-150

-500

-500

+150 +150 +500 +500 +500 -500 NODe +425 +425 None None

XOR REV XOR REV XOR REV XOR REV

MARK HOLD MARK HOLD MARK HOLD XOR

REV

KOR

REV

55. Changing Speed of Test Set TS-65S/UG To change the spl'cd of Tost Set Ti'--658 TG to 100 wpm 1600 opiu r , install gear set :Ko. 1138.15.

Sote. Do not turn tlu- rotor -onntercloc'kwise with tlH'

brushes down. Do not bend t he hrushes.

n. OpC'1l tile ('a~(' and l'('llIOY(' the case coyer.

b. Open t h« cover ahu\·1.' till' comtuutnt or.

c. LOO~('II tiu- hl'xag:OIlal llPaci locking screw on t he brush rotor and tun: t l.c brush holder to raise the brushes to " horizontal position ; tighten the locknut.

d. Remove t]l,,-' four Jll~lclliI1e screws from th« hottom of the cu-r: lift the' ('hassis out of till' case.

e. Remove the rhumb-crew gear set holder that holds tile ~qtl:n(' f!t";tr ~t_'t:-'- 011 th~' mounting p(l~t,

Mark

Space Mark Space Space Mark Space Mark Mark Mark Mark :Mark1 Mark' Mark' Mark1

1 With external mark hold.

53. Amplitude Limiting Test

a. Follow the procedure given in paragraph 49a and b.

b. Adjust the output of the signal generator for an output signal of 200 microvolts, and the supply voltage of 26 volts.

c. Observe the db readings at the control grids ,pins I and 3) of discriminator driver n08. with the vtvm,

d. When the signal voltage is increased to 250,000 microvolts. the voltages at the contrci grids should vary rot more than 2 db.

54. Bias Distortion Test

When a frequency-shift keyed signal generator is not available, the distortion may be measured at 850 cycles frequency shift by using a correctly alined Radio Transmitter Modulator MD-203/GR to produce the frequency-shifted signals and Radio Receiver R--392/URR to receive the fsk signals. Because of the lengthy adjustments required to change the test sets (TS--658/UG and TS--383/GR) from 60 wpm to 100 wpm or vice versa, the TS--658/VG is used at 100 wpm and the TS--383/GR is used at 60 wpm.

a. Connect the equipment as shown in the test circuit (fig. 22).

b. Turn' the converter POWER switch to ON. .Adjust the supply voltage to 27.5 volts de and allow 10 minutes for the equipment to warm up. Connect a separate de supply and a rheostat for the

34

loop current through Teletypewriter Test Set TS--917/GM to the printer connector on the converter.

c. Adjust the oscillator tuning to any frequency within the range of the modulator (TM 11-5820- 205-35). The output of the modulator has the same frequency as the input (without frequency shift I. Set the signal level at I volt.

d. Adjust the variable resistor (rheostat) to give a loop current of 20 milliamperes.

e. Set the MCS BAND SELECTOR switch (modulator) for the signal generator frequency used (1.5 to 3 me).

f. Set the TS--658/l.'G for 100 wpm, and for reversals.

g. Tune the receiver to the FSK signal from the modulator. Vary the tuning so that the SIGNAL INPUT meter on the converter reads maximum and the DISCRIMINATOR meter reads on or ncar zero.

h. Rotate the SERVICE switch from NOR to REV and back to NOR. The discriminator circuit is properly balanced when the pointer of the DISCRIMINA TOR meter stays on or near zero plus or minus one-half division, with the SERYICE switch in either the NOR, MARK HOLD, or REY position. Leave the switch in the NOR position.

i. Set the TS--658/VG for the character R at a speed of 100 wpm, and set the distortion at zero .

j. Adjust Teletypewriter Test Set TS--917/Gl\f controls for the most· steady scope display. Posi-

TAGO i132-A, Aug,

TAGO IJ32-A, Aug.

f. Turn the motor worm gear until the set SCft'W, in the fiber gear on the brush rotor shaft, is facing the fuses.

g. Loosen the set screw in the fiber gear and remove the fiber [.':car.

h. Loosen th" ,,·t screw in the motor worm gear; remove the motor worm gear,

i. Install the iron worm gear of gear set No. 11385.5 on the motor shaft (with huh in) and aline the center of the gear with the center of the shaft of the hrush rotor. Tighten the set screw.

j. Install the fiber gear (with hub out! on the brush rotor shaft. Mesh the gears carefully and tighten the sot screw.

1:. Plug the motor into a 1I0-volt 50-cycle line and check the operation while the brushes are off the ~I:gm('nt~,

I. ~Iount the spare gear sets OIl the post, with the tinuniJserC'w holder.

m. Instal! the chassis in the case and secure it with the four machin« screws.

n. Open the royer above the commutator, loosen the hexagonal head locking screw. and lower the brushes. Hold the pin against the fiber stop while tif;htening the larking screw.

35

RADIO TRANSMITTER MODULATOR MD-203/GR

11.5-3MC)

RADIO RECEIVER R-392/URR

TWISTED

TELETYPEWRITER TEST SET TS-658/UG

DISTORT! ON TEST SET TS-383/GR

RF SIGNAL GENERATOR AN/URM-25F

36

Fiour. n

FREQUENCY SHIFT CONVERTER CV-27B/GR

I I

i

DC POWER SUPPLY FOR LOOP

I . ,

~

TO 27.5 VOLTS 0 C POWER SOURCE

VARIABLE RESISTOR

TELETYPEWRITER TEST SET TS-917/GM

TM657-35

TAGO 1132-A, Au!:

r

1

RESISTOR COLOR CODE MARKING (MIL-STD RESISTORS)

AXIAL-LEAD RESISTORS (INSULATED)

RADIAL-LEAD RESISTORS (UN INSULATED)

(BODY)

lEND) TOLERANCE

MUL TIPlIERJ (OCT OR BAND)

SIGNIFICANT FIGURE

RC-COMPOSITION

RZ -COMPOSITION

ABC 0

(ENOl (BODY)

TOLER~NC[ .... : ~ . ,.' (END)

1 c/

-. I 1 '/,~,

. .: "-

, \ I SECOND

o \ n SIGNIFICANT

\ FIGURE

MULTIPLIER'" \

IDCT OR BAND) LFIRST

SIGNIFICANT FIGURE

r=

IRST SIGNIFICANT FIGURE (DOUBLE WIDTH SIGNIFIES FIXED WIRE-WOUND RESISTORS I

RU-WIRE-WOUNO

RZ-COMPOS1TiCN

RESISTOR COLOR CODE

BAND A OR BODY* BAND S OR END" I SAND C OR DOT OR BAND" SAND 0 OR END"
FIRST SECOND I RESISTANCE
COLOR SIGNIFICANT COLOR SIGNIFICANT COLOR MUL TIPLIER COLOR TOLERANCE
FIGURE FIGURE (PERCENT)
BL.ACK 0 BLACK 0 BLACK BODY !. 20
BROWN I BROWN I BROW'" 10 SILVER ±IO
"ED 2 "EO 2 I REO 100 GOLD ~5
ORANGE 3 ORANGE 3 ORANGE 1,000
Y[L.LOW • YElL.OW 4 YELLOW 10,000
GREEN 5 GREEN 5 GREEN 100,Doe
BLUE 6 BLUE 6 BLUE 1,000,000
PURPL.E 7 PURPLE 7
(VIOL.ETl (VIOLET)
GRAY e GRAY • GOLD 0.1
WHITE 9 WHITE 9 SILVER 0.01 *FOR WIRE-WOUND-TYPE RESISTORS, BAND A SHAL.L. BE DOUBLE-WIDTH.

WHEN BODY COLOR IS THE SAME AS THE DOT (OR BAND) OR [NO COLOR, THE COLORS ARE DIFFERENTIATED BY SHADE, GLOSS, OR OTHER MEANS.

EXAMPLES (BAND MARKING); EXAMPLES (BODY MARKING);

10 OHMS ::!:.20 PERCENT: BROWN BAND Ai BLACK BAND B. 10 OHMS ~20 PERCENT: BROWN' BODY. BLACK END, BLACK ~OT

BLACK BAND C. NO 8ANO D. OR BAND' BODY COLOR ON TOLERANCE ENI).

4.7 OHMS:'5 P£RCENT: YELLOW BAND Aj PURPLE 8AND 8; 3,000 OHMS tlO PERCENT: ORANGE BODY:, BLACK ENOi REO DOT

GOLD BAlfO C; GOLD BANDO. OR BAND, SILVER END. STO-ftl

Figure 23. MIL-STD rceist ov c%r rodl' marking . .."

T AGO 1I32-A, A"". 37

CAPACITOR COLOR CODE MARKING (MIL-STD CAPACITORS)

CERAMIC-GENERAL PURPOSE ICKl

INNER-ElECTR TERMINAl..

~--------------------------------~

CHARACTERISTIC, /FIRST SIGNIFICANT FIGuRE

==r"'7v- .. SECOND SIG"IIFICANT FIGURE ~;-I.'_DECIMAL M~LTIPlIER

MIL 10ENTIFIER~CAPACITANCE TOLERANCE (BLACK SPOT)

NOTES:

1 SPOTS MAY BE USED ON TUBULAR CAPACITORS; CHARACTERISTIC SPOT IS LARGER AND MIL IDENTIFIER IS ON SIDE DIAMETRICALLY OPPOSITE COLOR SPOTS.

2 MtllOENTIFIER OF'DISK TYPE IS ON REVERSE SIDE; C.HARACTERISTIC SPOT IS LARGER OR SPACE BETwEEN CHARACTER!STlC AND TOLERANCE SPOTS 1$ THREE TIMES SPACE BETWEEN ADJACENT SPOTS.

~. TOLERANCE: YELLOW, + 100"1.. -20·4.

CERAMIC-TEMPERATURE COMPENSATING ICC)

CAPACITOR COLOR CODE

MULTIPLIER CHARACTERISTICI TOLERANCE 2 TEMPERATURE
51G COEFFICIENT
COLOR FIG. NUMBER CC (UUF/UF/·C)
DECIMAL OF CM CN CB CK CM CN CB
OVER IOUUF CC
ZEROS IOUUF O~ LESS
BLACK 0 , NONE A 20 20 20 20 2 ZERO
BROWN I 10 I e E e w I -30
REO 2 100 2 C H X 2 2 2 -80
ORANGE 3 1,000 3 0 J 0 30 -ISO
YELLOW 4 10,000 I 4 E P -220
GREEN 5 5 F R 5 0.5 -330
BLUE • s S -470
PURPLE 7 7 T W -750
(VIOLET)
GRAY • • , X I 0.25 +30
WHITE 9 9 10 I -330(~5001 3
GOLD 0.1 S 5 +100
SILVER 0.01 10 10 10 SECOND SIGNIFICANT F IGURE~

FIRST SIGNIFICANT FIGURE- r-DEC!MAL MULTIPLIER

TEMPERATURE ~'i ! r- CAPA.CITANC[ TOLERANCE

COEFFICIENT - - - ~ f .

I NHER - --c:::::3 ____J . ~ ~ i===l ~

ELECTRODE TERMINA~ d .

SECOND SIGNIFICANT FIGURE-,

INNER-ELECTRODE TERMINAL

NOTE:

SPOTS MAY 8E USED INsr£AOO~ BANOS; TEMPERATURE COEFFICIENT MARKING IS LARGER.

38

I. LETTERS ARE IN TYPE DESIGNATIONS GIVEN IN Mll-C SPECIFICATIONS.

2. IN PERCENT. EXCEPT IN UUF FOR CC-TYPE CAPACITORS OF W UUF OR LESS. 5. INTEIliDEO FOR USE IN CIRCUITS NOT REQUIRING COMPENSATION.

Figure-£4. MIL-STD capacitor color code markitig.<;.

STD-CI

TAGO 1132-A, Aug.

~---------- ---

1

JIOI !tNPUTI )....,0='--;'--;'111

~A,

215{ ,B: PO~~~

VOLTS DC W~213 I: b: INDICATOR

POWER ,0,

SOURCE " LIGHT

, C

B\.K P21H JIO~ -e-

~12~7.~5 "'Y"'O""L T'"'~:-;D."'r.1

1ST IF AMPL VI05

26A6

DISCR DRIVE

VI08A !l12) 26A7GT

Tl03 29.3KC (SEE NOTE 3)

--------.

TI02

I 29.3KC

.t------l,

!: .7 \ : i~11 820i ~':" l-----f

I'~ II .- Rill '\ .

, '! I I T 62K , I 1,200!

I. RI~{ I L_rl 1~·--.!J~7 I

i I 2- 14.51~' I _:_ 61

t -='=' I "'= 20 2 -- I

! - I IF AMPL 15 i

' ~ VI07 .,

~I' 2 6A6 ~ i~'

275 VOL TS DC RII2 . RIl3

I 27r 27K

Ii

• ••

DISCR. DRIVE v.cse (j/2l26A?GT

SIGNAL INPUT AMPL VI04

26A6

i RI07~

33K CI09

.C33UF

! J--{

~

I ~

CRlo21 INI98T

I

CRIOI INI9B

I SIGNAL INPU

~t-

CI08 27

RI09 -J,._'

1.5 MEG

Ll03

IE5H ~---, ~I= I

~----1

RI26 ~20K

CI~I

I'O'Uf

CI~~ .068UFI

CII91 _L' OIUF

RI27 220K

C'~OI 068UF

RI41

I

smo <lOOK

1ST AMPL 1 I

FOR 1ST I ~

CHANNEL I i itl33 t

YIiO 5 220K I

~6A6 6==- il

I~== 2

RI28 I 7

220K

•

200

CI27 12,200

1ST AMPL FOR 20 CHANNEL YIII

26A6

SERYIOE SWITCH SI02A IN ffiQID POSITION

CI 2,2

3 (\(Y~IO~I =~,(\~O~2~~~Y~10~3=~,()~10~4=='()tI0~5==3eEI06~4=. ::::3Yet'0~7=q=7ht'~08:6=:310:::'0~4=~3~{):1II~4~~6JYp_1I2.7,__. 27.5 VOLTS DC

10 3r4 3 4 3r4 31"'4 r: _ 1"' 1: r: .

------ -------._

·Fr"'I"rI· " Shift Coeverter CV-DSIGR, schematic diagram.

FiquTe!D. ..-"I..MO, "

1ST IF AMPL VI05

26A6

2D IF AMPL VI06

26A6

DISCR DRIVE

VIOBA (112) 26A7GT

ens 6,800

CII6 6,800

DISCR RECTIFIER

TRAN~II~~OH Q'41

SWED 48P2000611

_,'_,.'--_E

I-I '-

III

II

II

,

51028* t

i I

II L --,

: BANDPASS FILTER

I FLlOl

I 29.3KC

L ,

C9 I 13

SIGNAL INPUT AMPL

VI04 26A6

RIOB 5,600

CRIOI INI9S

SIGNAL INPUT I

SIOZC * t

CRIOZ 1 INI9Sf

!

CIIS 6,800

1+

·'''9'"'~''''''''·'

RI21 5,600

10

RI41 ZOO

P215 ,

,--; '(1215' ~--+-7----- 8LACK I

I

.-------.-(A H---,I~'-----WHITE I

I

H--~IH-----GREEN

, I

I @~;_'_~-I --+-i_-"';-@-P-21-,.-:-RED

JI02

SEE NOTE 2

JI03

CI26 2,2001

CI27 12,200

SERVICE SWITCH SIOZA IN~ POSITION

JRI3Z

lOOK

~

P213\..i__i)

~--------------,_----------~----~

JI03

©

D

o C

* ALL SWITCHES CORRESPOND TO POSITIONS OF SERVICE SWI TCH

Figure 15. FTeq1~ncli Skilt Converter CV-rTS/GR, schematic di4gram.

NOTES'

L H'HENRY, MH'MILLIHENRY, UH,MICROHENRY, UUF'MICRO'MICROFARAD, UF.MICROFARAD, K'I,OOO OHMS

Z.' W213,PZ13,P215 AND W215 NOT

PART OF CV-278/GR

3. TI03 IS A POTTED TRANSFORMER 4,DUIIMY PLUG PIOI MUST 8E PLUGGED IN XKIOI WHEN KEYING RELAY IS NOT USED

5. ~~0~M;I':;~~76 ~~I (;2-4 3 PIOI

IMARK HOLD! J

T

[]Q[] ~~ ~ I REVI i

~ 6. UNLESS OTHERWISE SPECIFIEO,

RESISTANCES ARE IN OHMS, CAPACITANCES ARE IN UUF

7. I WAFER SWITCHES "RE VIEWED FROM BACK. SECTION A IS NEAREST CONTROL KNOB.

111657-38

I I

~39

~

, ,

: i, I

C--, [ ,-<4'-'

~ i'"""'; :,......: :

_._i~i i l~: ~

-=- ~! l~ - ,---'--:===:_--"

~ __ --y40

! I 1

\ ) Q

lj

Te!D2-

I

J ~I

I I

I

I

>z o c~

~3 , ~ I SHIELD

!!! !!? !:::

REFERENCES

APPENDIX

Following is a list of applicable references which are available to the field and depot maintenance repairman of Frequency Shift Converter CV-378/GR:

TM 11-5815-204-10 Radio Teletypewriter Sets AN/GRC-46 and ANI VRC-29, Operator's Manual.

T:\f 11-5815--204-20 Radio Teletypewriter Sets AN/GRC-46 and ANI VRC-29, Organizational Maintenance.

TM 11-5815-204-35 Radio Teletypewriter Sets AN/GRC-46 and ANI VRC-29, Field and Depot Maintenance.

TM 11-5820-205-10 Radio Transmitter Modulator MD-203/GR, Operator's Manual.

T AGO 1112-'\, . .\.-c.

TM 11-5820-205-20 Radio Transmitter Modulator MD-203/GR, Organizational Maintenance.

TM 11-5820-205-35 Radio Transmitter Modulator MD-203/GR, Field and Depot Maintenance.

TM 11-5805-210-10 Frequency Shift Converter CV-278/GR, Operator's Manual.

TM 11-5805-210-20 Frequency Shift Converter CV-278/GR, Organizational Maintenance.

TM 11-806 Radio Transmitter T-l95/

GRC-19.

TM 11-858 Radio Receiver R-392/

URR.

INDEX

[AG 413.44 (31 Jul 59) 1

By Order of Wilber M. Brucker, Secretary of the Army:

Official:

L L. LE:\fNITZER,

t iencrnl, ['nited States Army, C hie! of Staff.

AlIlpi!! Iltk limiting tcst .

Bias distort.ion test .. Block diugrum ..

Changing speed of Test Set T:::;_658/l"G.

Checking filament and B+ circuits for shorts 24

Checking voltages at tubes: 33

Converter and case removal and r r-plavcuient . . 36 Crvstul oscilla tor '\"102. 8

Current drain cheek .

De resistance of transforrur-r- and coils . . 30

Discriminator dr-ive stage \"lOS.... 12

DISCREllI)'"ATOR meter ~1102. 14

Discrunmu t or rueter te~t.. 51

Dual disvriminut or channels. 13

Extornul mark-hold circuit. It)

First de umolifir-r stagr-s \,110 and Yl l I 15

First IF amj Iifier \"105.... 9

Forms and records.

Gain test . ,. General ...

General in .... t.r uct ions 21

General par::,,: replacement techniques, 34

Isclat ing trouble within stage, 29

Keving rctav KIOI.... 17

Localizing troubles , .. , , ,... 26

40

53 34

54 34

55 35

47

48

49 4

Mukintr -ouuuuuv I uvusun-mr-nts on ('In'U11

Mixer \'103

output

Xeutral output test .

17 26 27

Organization of trouble .... hooting procedures. 22

Powrr ~Ul)JlI,Y circuib". " . " . ... .. . .. . . ... .. 20 PUrJIO~f' of final 1e~ting...................... 44

32

Rp('pptar'k rr-moval and replacement . Rp('l ifior diode:" en 101 and CR102. Ecmovul and rcplnvcmen t .....•..

RF amplifier "\"101. ...

25

12 33

~(,Opl' ...••••••.••••• , •••.•

Second (It- amplifier \"112., , , 16

Second IF amplifier stages \"106 and \"107 11

Service switch removal and repluvement .. ,... 38

Signal mput meter amplifier stage YI04 .. , , 10

~ignal polnritv " . , , ... " . .. . .. 18

Signal input meter test . 50

Signal substitution .. Stage gam measurements. Swinging front panel ....

14

12

3

. ,.,....... 27

28 37 3

32

32 3 16 27

System applica lions , .

25

TI03 ulincment procedure . . "........ 43

TIOI and ZIOl alinement procedure ,..... 42

T est r-onneetions .. , , ,......... 46

Tf'~t equipment required , , 23

Test equipment required for alinement........ 41 Test equipment required for final testing...... 45

Testing crystal diodes" , .. , ,. 32

T('st setup , , , , ,....... 25

14

18

T.\GO l1:t2-A, AUg.

H. V. LEE,

Major (Jeneral, United States Army, The Adjutant General.

31 25

6

52 33

VistrilHition:

Active A nny:

16

l'i'iASA (2)

})d Atomic Spt Ag('Y (5) C)'"GB (1;

Tt·(,h Stf. D.\ (1) (,X('C'I,t

CSigO (18)

Tech Stf Bd (I) {"SA Art~· Bd (1) es.\ Armor Btl (!) {"SA In! Hd u: eSA AD Bd (I)

rsa Aim & Ekt Btl (tl rSA Am Bd (1)

\"SA ATB (I) USCOXARC (5)

us ARADCOM (2)

rs ARADCOM Rgn (2) OS M.j Comd (5)

0::; Base Cumd (5)

Log Comd (5)

MDW (1)

Armies (5) except

First t's Armv (7) Corp' (2)

Di,' (2)

\"S.\TC (2)

Svc- CuU<'K(" (5)

HI" SH :-\(·11 (5) oxeopt n;.\~CS (25)

Gen DC'Jl (2) except

Atlanta GC'n Dep (none) Sig See, Gcn Del' (10)

Sig Del' (7)

Arm." Pictorial Con (2) fngl" l\Iain( Cen 0) l":H 0,..1 ~"I Comd (3) \";';.\&;.\ (15) r;;.\&~AMRO (])

l":-;A Rig I'uh .\g")' (S)

{"S.\ Sig Engr Agev (I) 1-:'.\ Corum .--\~u·Y (2)

rSA Sig Eqp f-:pt .-\gc~· (2) l·S.\ Si~ ~1,1 SI't Agvv (13) WILDIC (1)

A.FIP (1)

A~lS (1)

POItE= of Emb (0:') (2) Trans Toruun.d Comd (1) Armv Tomunal- (I)

0:' ~u)l Agt,y (1)

Yuma Test Sta (2)

rSA EI<-1 PC (I)

Sir Lah (5)

Sig Fld Maint Shops (3) Mil Dt'( (1)

l:SA Corps (Re,) (l)

:-'('('tOI' Comd. l-SA COI'P~ (Res) (1) JBrSI\1C (2)

Tnus org under 101 TOE: 1i-5 (2)

11-~ (2)

11-16 (2)

11-3i (2)

11-39 (2)

11-55 (2)

11-5i (2)

11-97 (2)

11-98 (2)

11-117 (2)

11-155 (2)

11-500 (AA-AE) (2) 11-555 (2)

11-557 (2)

11-587 (2)

11-592 (2)

11-597 (2)

15 32

39 40 35

6

2H 2B 27

4

13 8

29 7 14 33 22 23 27

30 30 32 17

29 32 25 18

.\-c: :-;tllic AG (3); nnih-:-;anH' ns Avtivc .-\nn," ('X('''111 allowance is 01H' {'Op~ v 10 ouch unit.

USAlI: Xonc.

rut' cxplunul ion of uhlnt-viutiuns used, !':iCC AU 32U-5O.

TACO lI32-A. Aug.

41

1";U_S ~MENT "fttNTING QFflC[.l960 0--551586

__ .. _-_ .. _ ... _--