WERNER RADIO (8480 Otterup KENWOO WERNER RADIY 8450 Otterup SERVICE MANUAL T$-4405 PS-50,PS-430,5P-430,MB-430,V5- AT~440, YA-B86/CN. YX-BBS/SH HF TRANCEIVER CONTENTS - SPECIFICATIONS... . 2 PACKING... : . 88 CIRCUIT DESCRIPTION 4 ADJUSTMENT. seen BB SEMICONDUCTORS. soe 27— LEVEL DIAGRAM : sone 101 PARTS LIST eins 35 BLOCK DIAGRAM... frou 108 PC BOARD SCHEMATIC DIAGRAM OPTION SWITCH UNIT one oes 68 Ps-50 penne 108 FILTER UNIT 70,71 PS-430.... serves 108 PLL UNIT 72,78 vst nant AF UNIT... 74,75 $P-430.. eens 11 CONTROL UNIT 76,77 MB-430 vcsusinnnntininnieenenenes 194 DISPLAY UNIT ssn 76,77 AT-4ao 114 FINAL UNIT. 78 YK-B8S/SN ssnanseennnnes 14 IFEUNTT ssnssese 78, 73 YK-B8CICN... a 8 AT UNIT. ~80 SCHEMATIC DIAGRAM 113 DISASSEMBLY a1o‘SPECIFICATIONS (RECEIVER) Sensitivity: Moos ——~L" | 100 ~ 150KH2 | 180 ~ s00KH | 0.5 ~ 16MHe | 1.6 ~ aoMne SSB.0W,FSK | Less than ess than Less then Less than (siN0a) 2.5pV edo | Mav cabal AV (12d9) | 0.2594 = 12680 Less than Less than Less then Less than AMISINTODB! | a5nv rede | 13. (22041 | adn (3206 | 2 Sav (BEd I Less than FA 11248 SINAD) - ov aw Squelch sensitivity: Threshold} Mogs —~ a" | 100 ~ 150KHe | 190 ~ sookHe | 0.5 ~ 1L6MHe | 1.6 ~ some {ess than ‘ees than Less than Less than SSBOWAMISK | 2oyv c26deur | ow (200841 | 204 (26dBe) | 2n¥ (Od RD Less than i - 0.329V |~ 106 Image ratio: 5048 or more (100KH2 ~ 1.6MtH21 7038 o1 more [1.6 ~ SOMH2) 8048 or mara IFM 3rd image ratio) IF rejection: 50dB oF more I100KH2 ~ 1-8hiHe) 70dB oF more {7,642 ~ 30M) Selectivity: Free wan oe ~ 80a8 SB.GW.FSK | Move than 2uHe Loss than 4 ake AM More than ake Less than 18kHe f= 5036 FM More than 12k Loss than bie (508 IF SHIFT variable range: £0.92 oF mere RIT/XIT variable range: Audio output power: ‘Audio output impedance (FREQUENCY STABILITY) Frequency accuracy: (RIT/XIT OFF) Frequency stability: a TkHz of more BW of mate (with 88 load, 10% cistortion! 4 ~ T0@ {Speaker and headphone) More than 10 x 10" More than 410 x 10% {10°C to 50°C) SeMie Note: Circuit and ratings subject to cnange without natice due to developments in technology.e CIRCUIT DESCRIPTION 1 Fig. 2 PLL frequency configuration ‘As shown in figure 2, all received frequencies excluding the local oscilator frequency fio are generated in the PLL circuit ‘The frequencies generated in these loops ara expressed as follows: om fvcos _ 412 J voos: "9s = 47 feos = 3) taro 1 4 ster & fucos = vos: Neo A frcot = 7a99 F510 foro fucos 4 aa veoa: Meer 4 2 fucos = gag fa om 4 fueoe + M008 4 oo veo: So 20 _ 4 M 450 M fucoa _ feos fucos fer ~ 1800 50 20” ® fueor — fio ~ fo + HCO? veo: 10 4 N 18 fveor = SS fem + fo + few — MO? 6 2 10 Based on these formulas, the frequencies fyco, fuer, end feast are expressed as follows: _* ) + jaaoo00 +1) “fe + flo nn. 7 J fer = feos = 3) foro a ficou kK fean = 309° = 1440000 '*7° Formula 1 may now be rewritten as follows: we (% OM L 244) ™~ ‘72 ~ 180000 * s6oo000 ~ a * 1) fs10 10 Note that fo is not included in formula 10. That is, 8 received frequency is determined by the reference frequen- cy foro and frequency division data | to N. Further analysis of formula 10 shows the following it Basically, frequency division data | to N contain no er ror because they are controlled by the microproces- or according to the operating frequency The accuracy of the operating frequency is equal to that of the reference frequency, because all requen- cies other than fgrp in formula 10 are determined by the microprocessor ii) The operating frequency does not chenge even it k or fo changes.TS-4408 CIRCUIT DESCRIPTION 800, J= 7244, K = 19800, L fy = 0.388 fero When fy=30 Me (USB mode! in formula ‘foro have the following relations: 10 fev and 1800, J = 7244, K = 19800, L=3239, M 0.833 fara « a “fv .12 Since the precision of the reference crystal oscillator used in the TS-440 is 10 ppm (~ 10 to 50°C) and the receiver system has the characteristics shown in items i} and i), the total accuracy is stable at any point from 30 kHz to 30 Ma ‘cussed. For receive modes other than SSB, and in transmit mode, operating frequency is determined by the reference frequency and frequency division data. In CW receive mode, fuco is shifted down 800 Hz and used a fycos. In AM or FM receive mode, fear generation is stopped. In FM recelve mode, trer is modulated by adding ‘audio signals to VCOS from the microphone. FSK (RTTY) is transmitted in LSB mode and uses AFSK by edding audio sig- nals externally The type of frequency displayod differs, depending on the mode, as shown in Table 1 The maximum amount of frequency shift is only +/~ 300 Hz (see formula 12}. The characteristic shown in item Mose Displayed feguency i} enables variable band functions such as IF shift to be m= USB, LSB, FSK | Cavier point frequency plemented, using the microprocessor. The microprocessor ow Transmission carrier frequency iso is used to set carrier points by adjusting feas, and to set AM. FM IF fier center feavency and adjust the amount of IF shift. ‘So far received frequencies in the SSB mede have been dis Table 1 Displayed frequencies 3. Receiver Circuit Description L se aed13-4405 CIRCUIT DESCRIPTION ‘Signals from the ANT pin are fed into the RAT pin of the RE ‘nt vie the tansmitireceive switching relay. The signals then goto the 10 APFs through the approx. 20 dB attenuator cit- cult, the first stage of the first IF trap circuit, and the low ‘pass filters (which pass only 500 kHz or less}. The signal then .90es through the second stage of the first IF trap circuit, and is mixed with the VCO signal and converted into the first IF signal of 45.05 MH2 inthe first mixer, consisting of Q3 and Q4 {28K 125-5), The VCO circuit consists of 021 to O24 (25C2668Y! and oscillates in four bands from 48.08 MHz to 75.05 MHz. Oscillator frequencies are controlled by DC signals from the PLL unit, ‘The frst IF signal of 45.05 MHz is passed through the MCF (1), which is used in both receive and transmit, and is am- plified by the first IF amplifier 05 {3SK74L|. In the second ‘mixer, consisting of Q6 and Q7 |2SK128), the frst IF signal is mixed with the heterodyne oscilator signal (36.22 MHz) ‘om the PLL citcuit, amplified by Q12 (25C2668V) to ob- tain the second IF signal (8.83 MH2!. The second IF signal of 8.83 MHz goes through the gate of the noise blanker. In ‘modes other than FM, the signal then goes through the MCF {£2} and is fed into the IF unit through butfer amplifiers OB and Q9 12SC2668Y). 1) Selectivity circuit Figute 4 is 2 solectiviy reuit diagram. In auto mode, the ‘aparopriate bandwidth filter is automatically selected accord- ing to mode. When an optional fiter is used, two fiters are availble, Tables 2 and 3 shows the various combinations ‘When the optional 8.83 M2 Titer is connectod, the second IF signal is then fed from the IF unit into the optional filter. Inthe third mixer, consisting of Q1 and Q2 [3SK73GRI, the second IF signal is mixed with 8.375 MHz signal generated by IF unit's heterodyne oscilator circuit, consisting of O53 and 054 (2SC2458Y), and converted into the third IF signal {455 kHz). The third IF signal is then amplified by 5 {35K73GR). A diode switch is used to route the signal 10 sither the FM or SSB circuits. In. SSB mode, the third IF signal goes through the SSB cer- ‘mic filter XFS, In AM mode, the third F signal goes through ‘the AM ceramic filter (KFA). In either mode, the third IF sig- ralis then amplified by Q7 and Q8 (3SK73GR) and detected, InFM mode, the third IF signal goes through the FM ceramic fiter FS). The signal is then sent to the FM IF, IC2 (MC 3367} for amplification and detection. 1C2 also contains an FM noise squelch circuit. ‘The detected $$8/AM signal is passed through the notch ci cult, consisting of hybrid IC IC1 (BX6124) and squelch gate 012 {25C2459BL). The signal then goes through the AF volume control and is amplified to the appropriate level by AF amplifier IC7 (UPC2002V). of bandwidth available when optional fiters are used. in FM mode, the selectivity switch does not operate and a single edicated FM filter is used. Optional fiters operate only in receive and are separate from the fiters used in transmit. AUTO SELECTIVITY CONTROL. a ote | Tt i is405 CIRCUIT DESCRIPTION Filter selective ‘AUTO MODE MANUAL MODE WimiOUr OPTION [OPTION INSTALLED. WITHOUT OPTION | OPTION NSTALLED Moog |SeamHe | 455uHe | Same | so5mi fsetsct|a.eamete [ a5sx | @eaMne | a65KHe sse_{ Trough | CFT xr |_ oF 5 wo rx xF2 FH cw [Through | _ FI xF2 [ert mm XP Cal aw | Through | ¢F2 | Trough | cr2_| m2_| Through | cet | Through | cFY FS<_| Through | CF? xF2 Ft w__| Through [ofa | throvan | cF2 FM_| Through = Through XP: YK-88S or YI-@8SN. XP1: YK-88S or YK-888N, XF2: YK-B8C or YK-B8CN XF2: YKCBBC or YI-BBCN Table 2 Table 3 Tem Ratha item _ Rating ‘Center frequency fa "a5 08 nino Center eavency fo a5 we [Center aquency devotion [oa wre at 38 Ba bandyndih 2 eH or more Fal impedance 2.5 1913 oF Table 6 MCF (L72-0260-05) (RF unit F2) Pose panda 9.6 kis or more at 3 8 20 08 sand 7.5 bso oss Aserunton bandh [328 ir or ess ah 10 8 Irsoton ss Tl or bss | Ripple [07 a or ose Guarteed atarcaton | 95 WB o move ieTionTn T20 of ortess forte 455kHe 10h CGurantoes atruation [20.48 or more wih 2) Wi Input apd ovine gecsnoe [20H Firal maedance 2 idl 10 oi choracerte Table & Coramic fier (L72-0355-05) (IF UNIT CF2) ' “Table 4 MCF (L71-0259.05) (AF UNIT F1) Trem Rang em Ratng Conte heaven fo 2830 HDS whe ] eaeateerene SLL ass anew [2:1 Kr oF ore a1 S08 Ge ser ED ‘Aweruatn ponds [212 ror les at 18 8 50 dH bande Ea 2S : = Finale 3B or hs Guseniend atlensaion [80 68 or more wihin fo eo win 465 ea __| ' new na Insevion 18 008 os | ae ro eres Guatanleed attenuation [85 dB or move 2 oat Table 7 Coramic filter (L72-0315-05) (F unit CF3) Tom ata Cone emency fa Pao anea02 Hea 6 6 eB bandvain oud [4 1~1.9 he tom Ting 60 a8 bande aS ss [ana ar a Bas 7 omareed aeration] 60 dB or more terusion curio | 00 wer or mare a9 fat O.1—1 MHz ‘Guaranteed attenuation 35 @ or more at 9.285 MHz Sou 00700 KH [408 or mor “ 45 68 oy move at 8.74 We Tole wih barat, [2 dar ss 6000 rer 6 dB bss Temoerre FE tere= rere reo and espa pelos [3508 [input and output impedance | 2 kit ‘Max, voltage IDC 50 _v ihin _}Te4usAD * TS-4405, comcurr pescarPTion 8. Thansmter Creut Desripion18-4408 CIRCUIT DESCRIPTION ‘waves changing from continuous waves to relatively low duty Pulses. Q1 is driven by this voltage waveform to control Q2, Which is connected to the collector af 04 in series and mo tor drive voltage is generated. 'f the motor tums to fast, the SWR value will be smaller than the motor stop value because of the inertia of the mo. tor. As 9 result, the motor will continue to operate even if tea b/g TEBy Fr Ice oa ficswa DO the motor stop signal is sent snd the SWR value will con- tinue to be greater than the motor stop value. causing the ‘motor stop signe! to turn off. That is, the motor will not stop, and it willbe difficult to obtain a match. If the motor speed is to0 slow. it wil take 3 long time to satity a matching con: ition. The TS-440 tharetore controls the motor spied ac cording to changes in SWR, 0s pat tone veo Fig. 7 Antenna tuner circuit The antenna coupler is a T type. Six relays RL100 to RL105 {re used to change taps within the range 3.6 MHz to 30 MHz 2) Cooling fan circuit ‘The final unit contains the temperature-sensitive thatmistor TH1 thermally coupled with final transistor Q4. When tem perature on the surface of 4 reaches approx. 50°C, the fan Start comparator Q98 operates iH ievell, causing QB to turn fn to operate the fan. During operation of the fan, tempera ture protection comparator Q9A is at a Level, so the tem parature protection circuit does not operate When temperature on the surface of 4 goes down to 45°C, the cooling fan turns off 8 temperature protection operation inal temperature protection circuit When the tomperature of tha final transistor Q4 rises up 0 approx. 80°C, the temperature protection comparator 9A tums on {H levell, G1 in the fier unit aiso turns on, ‘and a minus DC voltage is supplied to the ALC line, reduc ing the transmitter output to zero, (The TS-440 does not return to 6 receive state.| When the temperature of the final transistor Qa falls to approx. 70°C, the protection Circuits tums off allowing the transmitter to operate again. * SWR protection circuit When antenna VSWR is bad. or the raflected wave is too large, because the auto anterna is tuning for example. LA2 and L43 detect the state and its output is rectified, The rectified signal is then amplified by Q2 to control the ALC voltage s0 thet drive power is reduced. As a result, load (on the final unit is reduces ‘+ SWR automatic arithmetic circuit ‘The TS-440 uses the automatic arithmetie circuit in the AT-250. The forward wave voltage Vsr and reflected wave voltage Van from the fiter unit ate fed into the ana: {og arithmetic circuit of the switch unit, and used to set the voltage level of IC8 pin 2 15 V+ Vsy/Vse). Output val tage from the pin 2 is shifted by ICS to mave the needle in the SWR meter. ICS contains a level shifmeter amplifier and an auto tuner VA convertor. IC7 contains 6 square wave generator and 8 voltage comparator. IC8 contains an integration circuit.18-4405 CIRCUIT DESCRIPTION FULL BREAK-IN at EWING e. LU u u LI on ot J xevine ou E er ee a J e* l at 1 J J contRo. our SEMI BREAKIN. VOX re J SEEN 1rd L contro. our Cy LI 1 LI L__ GI? our Fig. 9-3 FULL/SEMI BREAKIN timing chor The above t keying signals. ‘When an input from the CW key és supplied to point A as ‘shown in the above figure during full break-in operation, the one-shot multivibrator anc gate circuits generate con ‘ro! (ull and delayed Keying (ul) signals, After the fun ‘Gamental timing ‘signal, RL (12V) for reception and ‘Yansmission rises, the keying wave also rises, and when the key is off, RL falls according 10 the preset time constant, ‘Semi-break-in operation is synchronized to VOX, When a signal is supplied to point A. the VOX delay time multi- vibrator determines the VOX time constant. The input sig fal is converted to 2 keying {somi) signal by the gate cireut. These keying semiful and contol semiful signals are Converted to appropriate break-in VOX mode signals us charts show the timing for standby and ing the slide switch, The control signal is checked by the ‘microcomputer to see whether transmission is to be per formed. The control signal is then used to switch CAL in the IF assembly unit and generate RL (12 V), TXB {trans- mit B+) (8.8 V) is generated, synchronized to RL, The receive control signal AXB receive B+) (8.8 Vi tums envott, synchronized to tha inverted TX signal, thats, RL. RL me re SL ar Fig. 10 STANDBY keying timing chartCIRCUIT DESCRIPTION Cane) a pp e Fig. 12 PLL eicuit block di oars PLL4 consists of 1C1 (MN6147) and its associated loop eireuit. VCO4, 03 (2SC2668), is locked at a frequency ‘of aproximately 91 MHz, which differs depending on the ‘operational made, The 9 MHz reference frequency is ap- plied to pin 3 of IC1, where the signal is divided by 1800 to generated the § kHz signal for frequency comparison The output of VCO4 is supplied to IC1 pin 16 via butfer ‘amplifier Q4 (25.2668). In IC1, the output is divided by ‘an appropriate division ratio {18200 or so} which differs depending on the mode. The phase of the signal is com Pred with that of the 6 kHz reference signal by the phase Comparator and the VCO4 oscillation frequency is locked. Frequency division data is sent from the digital unit [DAO 10 DAS and CK3) ‘The output from PLLA goes through buffer amplifier O5 {28C2668) and is divided by 20 in IC2 {MS4459L). The ‘signal is further divided by ten in the catrier circuit of C3 (SN74LS90N) and then fed into the IF unit as the carrier signal via the LPF, and buffer Q7 {25C2468) and 8 (2SC1959). In AM or FM receive mode, switching circuit 6 (28C.2458) operates when an SFT signal is sent, and 28 a result, IC3, Q7, and QB are stopped to cut carrier signals. ‘The PLL4 output signal also goes through the LPF and buffer amplifier Q9 (25C2458) and is fed into the mixer inthe main loop, where the signal is used to form the dig- ital VFO signal. As a result, the operating frequency does not change aven if the carrier frecuency Prhevee ee OE vom Fier point adjustment. In SSB, CW, or FSK reception mode, the may be shifted +/— 1 kHz or more and the carrier Point can be adjusted in the range from - 400 Hzto +350 He, PLUS. PLL consists of IC4 (MN6147) and its associated loop components. VCO3, 012 {2SC2668), ie locked in the range of 99 MHz to 103.995 MHz. The 9 MHz reference frequency signal is supplied to pin 3 of C4, where the sig ral is divided by 1800 to generate the 5 kHz signal for {frequency comparison. The output of VCO3 goes through buffer amplifier Q13 (282668) and is applied to ICA pin 16. In IC4, the output is divided by L and the phase of ‘the signal is compared with that of the 5 kHz reference signal by the frequency comparator, and VCO3 oscillation frequency is lacked (in 5 kHz steps). The division ratio, Lis supplied by the microprocessor. in the digital unit, (DAO to DA3 and CK2). Lis in 1000 steps (19800 to 20799) corresponding to 0.00 kHz to 9.99 kHz. In CW receive. in order to obtain 800 H2 beat signals in the oper: ation frequency display, the Lis shifted ~ 80 (19720 to 20719} and when RIT/XIT operates, the L is changed s0 ‘that fuco is shifted +/— 1.2 kHz oF mote. in AM or FM mode, the Lis shifted by 10 steps to change fyco by 100 He steps, Output from PLL 3 goes through butt amplifier 014.18-4405 CIRCUIT DESCRIPTION Dulses and U/D signals from two clock signals which are 90° ut of phase with each other, and sends the pulses and sig. nals to the 7800. A clock pulse interrupts the 7800 and 6 UMD signal causes the 7800 to perform a count up or down ‘operation for each step. If fast rotation occurs, the 7800 Processes several steps of PLL data at one time. Voltages from the RIT and IF shift VRs are converted from {analog to digital by the A/D convertor IC (4052) and fed into ‘the 7800. The voltages are used to drive the display and are feflected in the PLL data, The digital contro cicuit contains two 8255's for extended VO. The 8255 in contro unit A is an outputonly element and ‘the 8256 in control unit B is an inputonly element for key ‘can and static data. The output 8255 emits VS-1 signals, PLL dota for the 6147, clock signals, and 1 MHz LED data, ‘The input 8255 receives key scan data such as panel switch data and DIP switch data for CAR compensation. It also receives static data which cannot be entered as a portion key. scan data, ‘The 7800 outputs four bits of band and mode information (11 bands in the frequency range from 30 kHz to 30 MH2}, Each time the 8251, used as the interface to a personal com. Duter, receives one byte of data, the 7800 is interrupted and reads the data from the 8251. The 7800 analyzes any com. mand in the data. In response to the command, the 7800 controls setting or writes data to the 8251 as required. The £8261 serially sends one byte of data including a stat bit, syn cchronizing to a 4800 He clock signal. Fig. 13. Controt circuit block diageamTS-4405 CIRCUIT DESCRIPTION a. 1. Encoder ‘The TS-440S uses an optical encorder. Two different clock : ‘signals from the encoder are 90°, out of phase with each Y ‘ther. This phase difference is not adjustable but depends ‘on the precision of the module. The two clock signals are uP078006 Converted into clock pulses (250 pulsesirotation x 4) and U/D. signals indicating the direction of rotation by the 4011 and 4030 and fed into the 7800. Figure 15 is a timing chart for clock pulse and the U/D signal transmitted to the 7800. ag Fig. 14 Encoder circuit 7 eT FT & f_n__n ve eT ee Imma conus ce pwr stone Fig. 18 Encoder waveform timing chart7 18-4405 CIRCUIT DESCRIPTION 2. Digital display FIP digit and segment signale are driven by the 6300 but (in 28) and a clock signel from its SCK pin (pin 26) at ap- decimal point and red character signals are driven by a tran rox. 1 ms intervals. After the 7800 has sent 8 bits of data sistor. 8 V is used to increase the brightness of red charac- five times, the 7800 sends a negative enable pulse from port ters. The 7800 sends display data serially at 1 MHz, but the BS (pin 46). When @ decimal digit goes on, the 7800 sets ‘lock signals are divided by two (500 kH2) in the 4080 and ort C4 to L and when a red character goes on the 7800 ‘ed into the 6300. Figure 16 shows how the frequency divi sets port C3 to H. sion is accomplished. The 7800 sends data from its SO pin Switch unit em tet MPDE3OOC Fig. 16 Digital circuit 3. Key scan input ‘The key scan input block sends key scan signals (negative corresponding bit nthe 8255 port Ais Lto enable the switch | pulses) from its 8255 (!C53) port C in the order of CO to C7 ‘to be identified, Figure 13 shows the matrix. Key scan S6 {C6 and C7 are output only once when the POWER switch and S7 are provided forthe extended function using aves, | is tured on}. When a matrix crossing point switch ison, its 3 ey san mae | ; - = : 7 a 2 | 6 8 o_| _Fsx [3 van mv SCAN min | clear ENT 4 a ad TMH Down « [os Ae ser 75 7 uP 6 vorGe Teer ow cuock 1 [2003 | 50 2 | i007 a 7] tset oFF 2004 | asu | 20009 @ TIMER Ser crock 2 [400.5 | 01 7 [40010CIRCUIT DESCRIPTION ‘BPO7BOD Fig. 18 Reset circuit 8255(1C) 10. PLL output block ‘The PLL output block controls five PLL loops. The 500 kHe ‘step PLL loop uses an MBB7006 and the other PLL loops use MINe147s, ‘The M387006 has two dividers: one for the PLL reference frequency and the other for a swallow type counter. Frequery cy division deta for the reference frequency is sent oniy one when the TS:440 power ie switched on The MN6147 uses the PLL data format shown figure 19, Sie LS LI _y Bans7 Bone3 ll Fig. 19 MIN6147 PLL data Since the MN6147 has latches as shown in Figure 20, ony dats following 9 change is output. GO data can be any dete since itis used to transfer G2 and G7 data to the G8 latch 11. Other outputs AL output (7800 port AG} This output signal controls transmission, When transmitting this signat is "1H" ‘82 (Buzzer! output (7800 port A7) ‘This output signal makes the BZ circuit active. When this sig nal is “H", the oscillator cicuit operates, RESET output (7800 port 87) This output signal resets the two 8255s and 8251 (option) SBK output (8255 (IC2) port A6) ‘This output signal switches the RF unit to prevent noise due 10 PLL siwtching, MT output (8255 (1C2) port A7) ‘This output signal controls the AF output to prevent noise due to PLL siwtching ‘SCH output (8255 {1C2) port CO) This signal controls the sub audible tone encoder. The sub- ‘one is activated whenever a transmit frequency in NCH 90-99 has been selected, in the FM made. A legic H act vates the encoder. 12. CAR compensation DIP switch This switch is used to compensate the absolute frequency ‘characteristic of the 455 kHz filter, The characteristic con be compensated within the range of - 400 H2 to +375 He, LSB and USB can be compensated separately. When LSB .¢ Mngia7 Fig. 20 Data input terminal and programmable counter .s8. use Table 12 When all tts are off, ~ 400 Hz is supplied for compensa.CIRCUIT DESCRIPTION 13. Band information generation circuit (in the RF unit) Band information from the control unit is sent to connector 15 of the RF unit. Band information signals 80 to B3 form 2 BCD code in which 80 corresponds to LSB. Q4D W74LS145P) is used to convert data from BCD to DEC, and it generates control signals for ten of the 11 bands. Control signals for the remaining band (25.5 MHz to 30 MHz} are ‘generated in the AND circuit consisting of 067, D58, and 046. These contor signals go through the current buffer con sisting of 041 to O45 (M54561P and 2SA562Y), and are OR'ed by diodes. as required, and sent to AT unit, filter unit, CO, and ANT BPF, as shown in Figure 21 @ae as ~ Band information 7800 PBo ~ s, BsB221Bo 18-4405 B0KHe ~ OSM 000 ‘OSM = Tew (0001 1.6MHe ~ 2.52 oor 2.BMHe ~ aMHe oor anit, — 6MHe 0100 Mine — 7.5MHe 101 “7.5iA2 ~ 10. 5M o110 TO.5MHe = ont 14.5MHs — 22Mie 1000 ‘22M ~ 25.5 T0017 25. Shs ~ SOME 1010 (Ha) Table 13 oe ee mos |,18-4405 CIRCUIT DESCRIPTION 14. Mode contro! signals ‘Transmit/receive mode signals are generated by IC10 in the {0 10, the voltages of contro! pins 16 and 17 change. Dur IF unit. 1C10 is a hybrid IC containing five pairs of PNP tran. ing teception, these signals change to SSR, CWR, RYR, AMA, sistors and diodes. and FMR. During transmission, these signals change to SST, Figure 22 shows its equivalent circuit. When the mode sig CWT, RYT, AMT, and FMT. nals SSB, CWB, RYB, AMB, and FMB are applied to pins 6 i “Wy | | 8 ® | ats orcuaes Fig. 22 Mode control circuit 15, Expand function Control unit (X53-1450- 11 ) Do. ‘Shipped Diode eat 65 ‘Mode baep tone Moree Single tone 66 10H display OFF ON ° Memory protect OFF on 3 CW shit 00H 400H2 8 wa Tx No | Yes 79 wie tx No I Yos Table 14 Expand functionDut ST, 16. Semi-self test function Semi-self test is started by turning the POWER switch on with the (2) (AM) and T-F SET switches pressed. This test provides @ method of testing the TS-440 digital system in a shorter time during production or servicing, The test enables the following 1. Circuits which are difficult to test during program execu tion to be tested easily. For example, dynamic data can be ouput as static data 2. hems on which information is held only by the CPU and is not available to the user to be tested, TEST NO. LUST 15-4405 2, Approximately threshold level input b. Incorrect input due to input pin fault Operation procedure 1, POWER SW OFF 2. The power switch on while pushing switch [2] (AM) and switch T-F SET 3, The test number has starts from "0" to "'56"" and END ‘when turn the VFO knob clockwise. Operation chart shows as follow. 4. To reset SEMLSELF TEST function, Power switch OFF. = conan 9 Stan All Fp’ ghe's ‘ALF’ one’s Segment) 2 | AIFip’sBaht’s 2 ALFip’s OFF (cgi) | Each agit ghts G1 5 | "2 . "G3 , oa ' 65 : "6B w | “Gr " ge "oo 8 ” ato “eit 5 “G2 6 “Gia | 82 ON | az OFF 18 | Mode LED at! on BAND a Po nOENF | ENP a ‘Condition wor wy oro at 8285 Porc A all H 1C2 vee 4 | 9 sxsrenceo-cont | caer" ® coes- cae 66298 Por © ata” 059) “ ey va © | Lock arr Ate,u,Ar-vS1iaUSvicheck we | [SIMPLEX] VS-1 (BUSY|check 51 Koy scanipert chek | 8 Taso) vi voice (heck 7) use), 71 JA 8 eck | few scanar som feck) 51 [1] JAM, [B].MIN,T-FSET,A=B,1001 2001 4000 (FM), ,FSR,CLEAR.1 MHz, 251 SOL 25U 50U ¢.. ENT,DOWN.U, 1004! 2090 400u eNDSW Monitor ~ — ; Display changes by TEST number ty ! | « oN ny \ i { {fot sf ft ty g st tock | ) ax Vane Poe | Ten —_ 4 1 | bows | orar | | gusy “ | | | | T rt 7 —4 4} I | | | > oH tH a ii | + _ \ » a loo | ' id oT 1 oy vm | voice \ — j58_| a ee i \ bee | feta | law) 7 2 sr jam i \ ee ee ; 2] a [ex fo | seare | ' i — t— i + | t — i {| | # | 6 , 2 | curar | anne Va | a | su) a eS 2 — poe | | a | we | ra | a IW the display changes from“ "by operate the key in chart then function working properly18-440 seMicoNDUCTORTS-4408 SEMICONDUCTOR MB8418-LP20-GRA (Control unit IC50) | Sama Fara yroren| ne ree i oot 5 cs, fo |S foe Re ee we : Wea emerge cep on ve wae ne We cain 50 nm aicay Fy] SN7ALSI36 ~T I MBM27128 (Control unit 1C52) P0760 Rates mou cm poe Date output av in Chip enable input Output enable input ¥ ern Progam input Power wpely ~ sore a Program power pay .® X decoder (sibs 26) GNO_ sNratsise semeTS-4408 SEMICONDUCTOR rly 7 31TS-4405 SEMICONDUCTOR #PC1158H2 g = gq ae io Et 1G Pin connection Function Funetion Input ALG output NFB ALC input Output Vee: (GND #PC2002V (IF unit 167)TS-4405 SEMICONDUCTOR TAC (Control unit 154) »PO7EOO (2 oso Dae (a at00) gas pe 0 By yPD8255AC-5 (Control unit IC2, 53) \ len if ie : i jem TALSI38 were ® Basic function +ve0 wh eee ‘A [Ae [6S [FO [we Funetion ofolo]ol1 [patebu Pon A oft [oo [1 [pate tus — Pon 8 1 [ele fo] + [pate sus - Pon c ol ola] 1 |o [Pon a ~ Bete bus o | [0] 1 [o [Pons = Data bus 1 [eo }o| 1] 6 [Poe Data bu 1 | 1 [© [1 fo |eontret register ~ Date bus. x |x | 1 | |» [Pate bus isin igh impedence +14 Jo |e [7 [combination is inibived shows low level (L shows high vel Hi- TS-4405 34 uPD6300C (Display unit 1C1) SEMICONDUCTOR Pin description Pin No. Symbot Pin name v0 Descrintion 7 Ors On ep on |e High dielcric-strength 140V} outout in the Pch open. S| Seament ° river 25 | nto Cowesponds 1 the output of Grs~Qsa 7 On ‘Dutout serial date the Waling edge of SCK. When the n-number 8 80 | Seria dota outout pin 0 | of wPo6300Cs are connacted in series, this can be connected to {he SI of the folowing sta a vine vin “This input can turn of all indlestor or daplays, and can dim them ® BY | Bterking ol | |v apaving random duty pulse from outside, Active low. — Transmits the connects ofthe seis shift register to the buffer 10 TH | Loten pin 1 |ragiater st tow lave, to laton the connects st the ising time. Active rising leading) e498 : ; n “This is the cata input pin. Inputs date to the shift register et the 1 St | Serial dete input pt 1 | ie ane sae a _ ‘Reads out the SI date to the shift register atthe sing edge of 2 SER | Serial cioee input vin 1 |5CK, _ Ourputs date from 80 at the sraling edge of SCR. a . ‘When CS is high, shi inhibits SCK ang LH, and when C5 is low. 13 | chip select pin 1 [When C8 is high, nie 7 Ves 6NO — [Connect 19 te GND terminal ofthe system. 15 Oo 6 o, ch open-drsin eystem, high dsletrc-svength output 7 os 18 0: [Fe Corresponds to tho . o ‘output of Oo t0 Os oo Os Sogmont oe iver Pen or * On OF | Ooo) ° vo ~ Ore 26 On Ves er 2 Ore 28 Voo | Power supply pia = [Bva10%PARTS LIST 18-4405 OPACITORS — 64 TH IH 200 LCOS ole * Captor abe 1 0 s-o0me 1 zoe a 6 feo ore 220-200 1 yon cero, tyre, 4 Voli tng Dooce ZS 2+ Shape ...round, square, etc, 57 Value 1 t 1st number | Muttiptier Stam cntit 82 Fane 10 1 t00F 3 ner + emp outa 10 2 tone = 000146 ieee | oo co [eine [aia | i | 3 0 seon'¢_| 0 | 60 Example CCABTH = —470* 60 ppm/*C nn fee] Tee ae Ta wv} F08 He [ee | #90 [108 Tow] [or nfs | te [te || eects w a 50:05 [ew iuaz 1802 | whan 125 veg Omen i209 [Lee han 125 PRT Prey (rio) (8.9) 1= Type... coramie, ele wT Watoge «eae Carson 22am tao sae iesoz foe] 37 bremsion jeeabet @ an tices 5 Veto ata a 8 vate wom] Eas [ume] vinon 7 = Tolerance. ra | Wattape Core [wattage] 1" aw [an | w : Taw [s0 | aw 35PARTS USTTS-4408TS-440sPARTS LIST Lesartcies non mentionnas dens le Parts No. re sont pes fours. x Now Parts Parts wtnout Parts Ne. are not supped Tele ohne Parts No. werden richt getefert. eee a Bl ma By omnes @ Ein wees ek ase jf ae Ne *| (34-2288-05 cart (45, OSMHZ) | Tel sR x| U34-2290-05, COIL (VCO s HH. 1 | es geese Jai sts | 11 R90-0180-05 | muLTi-coNP OL OIUF xa | R12-1431-05, TRIMMING POT, (SQURTBUS) | & | BEE x oi : ie 8 vg, | tue Ee me BE a» Now Parts PARTS LIST Les erucies non mentionnes dans le Petts No. re sont pas fours Toll one Parts No. werden ont galerert. No. Description Ref. No [Address ke Pe pe: emes |e ale whee wasn ie i bso -33 151987 Drape 034 37 x) sagse DIRE D6 ve) BSE DINE 239 151-3 BIBpE bao pact Diebe par | maase yape | Dae »43 | faas9 DIBDE: baa TTrSiOvE aLTAGE AL TAVLE CAP. | bas +] massa DreDE Dae ITTsioTe UALTAGE UAL TAVLE CAP. paz »| massa pine bas Trrsvore WeLTAGE UALIAVLE CAR. 049 | nage breve so Prrstare VaLTAGE YaLIAVLE car. m1 +) e058 DIBDe | ps2 453. Ne DISDE } tea mus aR TSTaR D6 ~58 tssis3 brNbe 159 | 073.08 ZENER DIODE Der ANAL rep 68 +) usio90 1Qpe | eo ve] Dep“ sin SERGE ABSARBER eo 66 1SS153 DIBDE os 2ecadsocaly — | TRANEISTAR oD 25n860"7) TRANSISTOR 03 4 25K125-5 rer 85 se740L) Fer % 7 125-5 FEY os 59 24661) TRANSISTOR o10 v1 soK122(.) FET az asc2sencyy TRANSISTOR O13 +14 gaciz2tL) FET ons 23c25 708 TRANSTSTaR ole 25c25a8 TRANSISTER 017 ~20 prevasts DIGITAL TRANSISTAR eat -25 sce66sc¥) TRANSISTER 26 BSCISSICYD TRANSISTSR 027 2sc2083 TRANSTSTAR 028 2sei92AcGR) FET 029 -31 Ssc2ehacy TRANGTSTAR 032 433 esc26n3cey TRANSISTSE. 93a bieioaes DIGITAL TRANSTSTAR 035 aScoeOs(e) TRANSISTSE 936 b9r2459(8) TRANSISTOR 03? esc2603(E) TRANSISTER 038 upcassec ACCOR ANP x23 039 2SE2403(6) TRANSISTAR oan MeALSLase TCCDECTMAL DECODER/DRIVER FED) 940 NPBLSLASN IEeDune TNE ALT) oa Nate1P TECPCH LED DRIVER) 945 25856200) TRANSESTSR oa Brcisaes DIGITAL TRANGISTIR FINAL UNIT (X45-1470-00) F aspinsGIK | CERAMIC Sa0PF 4815-4408PARTS UST‘TS-4405«2 oS = 2 v 3 2 F = § = : 3 os g < ¢ a 3 Ee ¢ 2 i < 2 S FILTER UNIT (X51-1340-00)UNIT aaa 00) Component side view oa |circuit piacRAM TS~440S Refer to Schematic diagram on page 113.RF UNIT (X44-1680-00)circuit DIAGRAM TS-4405 Refer to Schematic diagram on page 113.CONTROL UNIT (x53-1450-00) CONTROL UNIT. (X83°1450-00018/2)DISPLAY UNIT (X54-1870-00) A/4cincuIT DIAGRAM TS-4405 Refer to Schematic diagram on page 113.TS-4405. Pc soaro viewidee THIS pc soaroicmcurr oaGRAMIF UNIT (X60-1300-00) -—circuit piacram TS-4408 Rofer to Schematic diagram on page 113.Refer to Schematic diagram on page 113.18-4405 circuit DIAGRAM AT UNIT (X57-1150-00) AT UNIT (X57~1150-00)(A/2) 136 -orcuses ozs" 2sass00r) os 2scaasecy) or orciaees 100-108 | asczeeerr) IMBs644TS-4408 DISASSEMBLY18-4405 ADJUSTMENT gare © & ae ae : PREPARATION Unless otherwise specified, set the controls as follows. POWER. ON seLectivity AUTO BAND 14 AGC FAST. SLOW AP oiocnnsseunseMIN. NOTCH SW. OFF FR orn tuMAX PROC SW... OFF NOTCH. ‘CENTER F.LOCK SW. OFF SQUELCH ‘MIN. 1MH2 SW OFF [a MIN. NB SW. OFF REQUIRED TEST EQUIPMENT 1. DC Voltmeter (DC V.M) 1) Input resistance: More than IMO 2) Voltage range: 1.5 to 1000V AC/DC NOTE: A high-precision multimeter may be used. However, accurate reading can not be obtained for high- impedance circuits. 2. DC Ammeter 1) Current range: 1.58, 3A, ammeter may be used. 3, RF VTVM (RF V.M) 1) Input impedance: MO and less than 3pF, min. 2) Voltage range: 10mV to 300V 3) Frequency range: 10kHz to 100MHz or greater, 4, AF Voltmeter (AF V.M) 1) Frequency range: SOH2 to 10kHz 2) Input resistance: 1M@ or greater 3) Voltage range: 10mV to 30V 5. AF Generator (AG) 1) Frequency range: 200Hz to SkHz 2) Output: ImV or less to 1V, low distortion 6. AF Dummy Load 1) impedance: 80 2) Dissipation: SW or greater 7. Oscilloscope (SCOPE) Requires high sensitivity, and external synchronization capability 208, High-precision CAR MIN ATT SW OFF ISHIFT CENTER SEND/REC REC FUNCTION, AUTO OFF AB. A AT TUNE.» OFF RITXIT,SPLIT.....OFF VOX SW 10. "1 2. 13, - Swoep Generator (SWEEP) 1) Center frequency: SOkHz to 9OMHz 2) Frequency devietion: Maximum + 35MHz 3) Output voltage: 0.1V or greater Standard Signal Generator (SSG) 1) Frequency range: 5OkHz to SOMHz 2) Output: ~ 20dB/0,1,V to 1200B/1V 3) Output impedance: 508 44) AM and FM modulation can be possible. NOTE: Generator must be frequency stable. Frequency Counter (f. counter) 1) Minimum input voltage: S0mV 2) Frequency range: 5OMHz or greater Noise Generator Must generate ignition noise containing harmonies be- yond 30MHz RF Dummy Load 1} impedance: 1800 and 200 2) Dissipation: 150W or greater Power Meter 1) Impedance: 500 2) Dissipation: 150W cintinuous or greater 3) Frequency limits: 6OMHz or greater 8913-4408,TS-AM0S,ADJUSTMENT MICROPROCESSOR OPERATION CHECK TS-4405 ney than that previously ‘Sepiayes m2) “The “Beepe” sounds The requeney sip saps “Hold the "BAND, “The fsqwoncy dspiey 2) step down, The "Boop Sounds a each hoy pase 3) star STEP ows ON ola the “UP” ey on THz LED (goon Hoes. REO: © 71-000 Oke Tho Miz eupay CC dtovances TM 3 sachs ‘The spay stops own Tom Conon Operon sek om Sontion Qpmaion chek ‘teeee [7 Foncron sw a FRED” 14,000 cme Pe rr S| rowan snc ort hoot use 1) Shak tossed de Swcimerowen aw ox | #0 5: Ups ty dos ox chara by “he "Boop sour simak “ving ho VFO nat Wow win POWER ON Stoo Re aus 2 RncTowaw s | rea apoo ae sae wy ree ae Bho the VFO cont wee ee lon coskwie SBR] So Preteens Sapey aaa] | MOOE [crane MODE ox eneas | EW =O" mee SO M.CH SWE: Chenge the chan | pears. M.CH display lights function | CW ones 2X: ASB nels i 00 through $9 order. | and displays 00-99 order. ase. Shc diy wana aan ose, ov Smeg VFO a 9099. war. ta 2 Band 1 [vrom] ‘Sw: OFF FA ra fy himesrea ow oft | rao sues se x IME STER OM: OFF | Te “ep” sound sit Lo fs wan deteting ere Sa oes Press repeatedly. ‘The Mie display JO. 0 5 [ent] | 11 Depress the [ENT Jonce. | The frequency disploy ai {uma oT “ane re soo vam seater een 7 Wows a "BAND = UP FRED: MRE Sevan bara seoment a on — owe pois aleve 140000 rad000 Biooio 0000 21.0000 cross ere : : Be Sieve 70000 248000 OOSOta as00 aso 4 Oanes WODEMEY — | PREG e.78000H “ The "amperes du teow ys000 295000 & Mery | 9) FES 1a.0000mn | Te reauony dase os vie” | uso tear tock men sean The “Beer sande 3 sey ord on Kate coves NCH ney Soe a 3 Dayna ie "WANT paea. Ch GOR Noma sion oo node DOWN” key once, Displays MHz lower frequ- ne Repeat VFO/M SW: FREQ: 14.0000MH: ly to 298. a Sw ow | ono The "Beene?" sounds sm taneously. ‘3 [Man] sw: ON ‘The frequency dpley sppesrs, MH epi Hoh and ie plays 00 ore MCR LED nt “TRIN 57 ON apnin | FREO: 14,0000 IMomery is writen skesdy) 5) VFOM Swi OW FREQ 140000 me M.CH diol nants and ai lays 00 nore ie at each keypress 7TS-4408, ‘ADAUSTMENTTs-4405 ADJUSTMENT.{LEVEL DIAGRAM ify18-4405 LEVEL DIAGRAM eee ao" Nuss way) ——— tRWOOR" eI 4 awe" * ‘ish 10, ee WW, go —JE0 aw or-na_==7 og 3} wt aa ‘sO! Lseacg @ vo | _Yzo | "0 121 Ae N98 AST BAW “b1 cae THN) te +e inn Tenis a Linn 38 “1 mainsiee avo an josio Ff p> | 72? ‘ALIO Air A880" aHse'8 nwnsee —- mH | ~ - Inn ai ~ NOILO3S XLoe @ BLOCK DIAGRAM TS-4408 108Sa,SCHEMATIC DIAGRAM/PC BOARD RAM (X43-1520-00) ————== =e) fesse cee #8 s‘SPEDIFICATIONSIPARTS LSTry eo SPECIFICATIONS Dimensions: SPECIFICATION/PARTS LIST/PC BOARD VIEW W70mm H 16mm D 35mm 209 PARTS LIST PartNo [an] Desristion Pet. Na 60403500 |N[lsivaction manwal comssimizis | |¢ 120°«2 cas ceoswrasiom | |e 47 10 1.1416 ceowwicioow | |e 10 16 on ceoawinnz2m—|E 022 Sov 2 crassinzak | |c 220P x2 e730 cooamnHai2k | | Mt 000333 689 csisereorom | |r 1 25v ca csiservonim | |T ot 36v cs 91.0131.05 © at (SP) cis £40027305 |» |Minicommector 2° Mt 1£40.037305 | |Mini connector 3? MA e1o037306 | |win constr? 9° £40087305 | |Mini connector 8° or-44e103 |s| Packing certon tinside) or4so103 | Ns Packing carton inside) T 250029.04 Protective bay x2 treo00e0s |w | ceramic ose x Nao 200646 ‘Topoing screw x 4 iz-aanaos Trim. pot Bake vrt savrairos | | ste switen s AN6562 w fic 12 tavesortra | |iC ier reaoiorae | fic ies TALK SPEED SELECTION Speed is factory set at “standard” talk speed. Three different speeds can be selected. Note: When placing the jumper, solder carefully. Sood siéseed | hans | thon St urpe 16s i ox o 2 x ° 3 x © x Symbol ©, denotes the ple In wich a umber wire is ace Pc BOARD VIEW Componant side viewnz SCHEMATIC DIAGRAMSIDE TONE UNIT (X69-1060-00)leat se | ca | Ep a rat aOR a oe oo erm em | | a i | | | [[ ¢ rte iy SaasSCHEMATIC DIAGRAM TS~4405430/SP-430 SPECiFICATIONSIPARTS LIST MB-430 OUTSIDE VIEW (MB-430 PARTS LIST N New parts Pern. [aul Dacription Ref. No Arzousaa | N [Ante 1860.401600 | Ni | Instruction menus! Ho1-445403 | | Packing contrat inside) 25007704 |_| Protective bog 25 000804 | | Protective bap 160 x 480 js900821.04 | N | Soecer x2 1509.0007.08 | | Wingboltx noeoo0e04 | | Hex screw x 6 Nrgoo0e04 | | Nut x6 Ni5-1080-46 | | Flat washer x6 w16.0060.46 | | Spring washer x 6 w22-9006-46 |_| Fiat screw x4 1N90-0909-04 | N | Hex. head serow x 6 vor.osor0¢ | _ [pes ween SP-430 SPECIFICATIONS No. |e Description [Ref. No. epi x |ezoamecr | [Tene mateo Mrut Toma ezom 88 | [Temi twreDance boone FREQUENCY RESPONSE _SeOHe wo SHH oct Faequency ssosora | | ratings 4 Fees jor- 2) H2-F590-03 | precine FheruRe 4) fio-i30r-0e | Prceine PRCTuR = H25-0029-0¢ | PROTECTIBN Bn , - wos-o705-04 | PROTECTION BAG - Nav-sooe-46 | praztER Henn TePTITE ScREW = . xsz-1150-00 | ar unit assy TRIO-KENWOOD CORPORATION Siero: Shibuya Buldng, 17-5, 2-chome Shibuya, Shope, Tokyo 150 lpen TRIO-KENWOOD COMMUNICATIONS 11 West Wain Steet Compton Calfora 902208 TRIO-KENWOOD COMMUNICATIONS WISN OF TRIO-KENWOOD ELECTRONS, Gt Rembruker st. 15, 6056 Heusenstamm West Germany TRIO-KENWOOD ELECTRONICS, NV. Lowrensesteenseg 5048-1900 Zaventem, Begum TRIO-KENWOOD (AUSTRALIA) PTY. LTD. mcormorareo a NS) 4€ Wooseork Place, Lane Cove, NSW. 2086, Austata, (© 1986-2 PRINTED IN JAPAN 861-1919-00 (T) 1501