VIII - PRODUCTION PROGRAMME

Annual installed capacity 1000 MT Production Details per year

Utilisation capacity 90%
Nos. of shift per day 1 Sr.No. Name of product

1 Polybutadiene Rubber

X - MANPOWER REQUIREMENT (At 90 % capacity utilisation)

Sr.No. Particulars

A Factory Staff
1 Production Manager
2 Shift Incharge
3 Supervisor
4 Peon
B Office Staff
5 Finance Manager
6 CA
7 Accountant
8 Marketing Manager
9 Field Staff
10 HR Manager
Sub Total
Benefit @ 30%
TOTAL

XI - Infrastructural Facilities ( At 90 % capacity utilisation )

Electricity: 690 KWH/MT

Fuel Requirement Per Day: 300 SM3
Water Requirement Per Day:
Cooling Water 3 M3
Process Water 600 M3
Transportation,etc:
Availability and Possibilities
of meeting these
requirements:

XII - Utilities and Overhead Costs ( At 90 % capacity utilisation )

Sr.No. Particulars
1 Electricity
2 Fuel
3 Water
Cooling Water
Process Water
4 Transportation,etc:
 5

XII - Administrative Expenses ( At 90 % capacity utilisation )

Sr.No. Particulars
1 Stationery and printing
2 Postage
3 Telephone/Telegrams/Fax
4 Legal Charges
5 Travelling
6 Miscellaneous
 Capacity Utilisation
60 percentage 70 percentage 80 percentage 90 percentage
Qty. (MT) Value Qty. (MT) Value Qty. (MT) Value Qty. (MT) Value
600 700 800 900

Annual
Salary per
Nos. Salary
Month (Rs.)
(Rs.)

2 25 000 6 00 000
2 15 000 3 60 000
2 7 000 1 68 000
2 3 000 72 000

1 25 000 3 00 000
1 25 000 3 00 000
1 10 000 1 20 000
1 25 000 3 00 000
1 10 000 1 20 000
1 15 000 1 80 000
1 60 000 25 20 000
7 56 000
32 76 000
273000

Consumption
Rate(Rs.)/MT Cost(Rs.)/MT
/MT
690 KWH 5.75 3967.5 3570750
300 SM3 6.83 2049 1844100
0
3 M3 8 24 21600
600 M3 0.5 300 270000
0
 0
0
0
5706450
475537.5

Monthly Rs. Yearly Rs.

2000 24000
300 3600
5000 60000
0
4000 48000
3000 36000
171600
 I Cost of Plant and Machinery

Sr. Name/Particular of Nos. Cost per Total

No. Machinery's with specification Required M/C Value

II Cost of Raw Material

Cost in
Sr. Name/Particular of Qty. ( Kg/ Unit cost in
Rs. Per Value
No. Raw Material Required MT) Rs. per KG
MT
1 Butadiene 1015 45 45675 4 11 07 500
2 Benzene 25.536 43 1098.048 9 88 243
3 Butane -1 3.885 0
4 Cobalt Octoate 0.25 11 2.75 2 475
5 Butadiene 1 : 2 1.202 0
6 DEAC 1.202 0
7 Methanol 2.904 20 58.08 52 272
8 Heptane 10 15 150 1 35 000
9 Toluene 23 11 253 2 27 700
4 25 13 190
35 42 766
III Working Capital Requirement

1 Raw Material 30 days stock 35 42 766

Semi-finished goods 2 days stock 2 36 184
Finished goods stocks for 7 days stock
Receivables for days
Working expenses for one month
Utilities 4 75 538
Salaries and Wages 2 73 000
TOTAL 45 27 488
Less: Credit against Purchases
Net working Capital 45 27 488
Margin for Working Capital @ 25 % 11 31 872
Total Working Capital requirement 56 59 360

IV Depriciation
Assuming straight line depreciation
Particulars Amount Percentage Year 1 Year 2
Building 2250000 10 225000 225000
Plant and Machinery 15
Computers 2400000 60 1440000 1440000
 Total Amount required for Loan
Capital cost
Land 1 60 00 000
Buildg 22 50 000
P&M
Oth. Fix Assets 25 00 000
Licencing Fees

2 07 50 000
Year 3 Year 4 Year 5
225000 225000 225000

1440000 1440000 1440000

Land area ewquirement
Specification Particulars Area in sq. ft

50 sq. ft. per person,

assuming 30 persons will
seat on one floor Building 1500
Area of 12 m X 4 m Parking 516.4032
Area of 20 m X 15 m Plant area 3227.52
Control room 3227.52
8471.4432
Total Land requirement == 8500

Area ( Sq. Ft.) Unit Cost Total Rs.

Land 10 000 1 600 1 60 00 000
Land development cost 8 500 3 25 500
Building 1 500 1 500 22 50 000
Plant and Machinery
Other Fixed Assets
Contingencies and Escalation
Preliminery and Prosperative expenses
Working Capital Margin
Other Fixed assets

Computer 8 300000 24 00 000

Furniture 1 00 000

Balance Sheet as on 31 March

2010
Sr.No. Particulars Total
Amount
Amount
A Total Funds
Owners' Equity
Liabilities
Secured Loans
Unsecured Loans
Short-term Loan
Creditors

B Fixed Assets
Land 1 60 00 000
Plant and Machienery
Building 22 50 000
Other fixed Assets 25 00 000
2 07 50 000
Current Assets
Inventories
Receivables

Profit and Loss account as on 31 March

Particulars Amount
Sales 12 80 00 000
Excise duty
Net Sales
Other Income
Expenses
Raw Material consumption 4 25 13 190
Salries and Wages
Depriciation

Cash Flows

Sales
COGS
Advertising Expense