Vol-Ii E1121

TENDER NO PSER:SCT:VIZ-E1121:10
VOLUME II TECHNICAL SPECIFICATION AND

SPECIAL CONDITIONS OF CONTRACT
JOB Design , Engineering, Procurement, Supply,

erection, testing, commissioning and Operation
& Maintenance of construction power system &
Temporary illumination system package
CAPACITY 2 X 520 MW
PROJECT HNPCL Thermal Power Project, VIZAG, Andhra
Pradesh
BHARAT HEAVY ELECTRICALS LIMITED

(A Govt Of India Undertaking)
POWER SECTOR – EASTERN REGION
PLOT – DJ 9/1, SECTOR II, SALT LAKE
KOLKATA – 700 091
SCOPE & TECHNICAL REQUIREMENT FOR CONSTRUCTION POWER NETWORK FOR
HNPCL/VIZAG THERMAL POWER PROJECT-2x520 MW
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CONSTRUCTION POWER
1 GENERAL
1.1 Construction Power
The customer (HNPCL) shall provide 2 no.s 33 KV line up to a suitable point up to

plant site.
To meet the construction power requirement of the project,the bidder shall construct
33 KV/11 KV substation, supplying power to 11 KV ring main system the
construction power network through 11 KV ring main system with 11kV/415 V
substation & LT Kiosks.
BHEL will supply two 33KV/11 KV Oil Filled Power Transformer as free issue items.All
other items including required number of 11 KV/415 V transformers and LT Kiosks will
be supplied by the bidder.
The bidder shall design the entire electrical system,supply,erection ,testing

,commissioning ,putting the system into service of all the required items including
required number of 11 KV/415 V Transformer ,LT Kiosks as specified subsequently in
the Specification and tender
The 33 kV substation shall be designed to receive two nos. of 33KV lines at site and
shall meet full construction power requirement of the plant during construction stage.
The typical peak requirement is expected to be in the range of 5 - 7 MVA. The
suggested tentative location for the facilities for which the construction power will be
provided is shown in the General Layout plan drawing (Annexure-V). However these
are tentative locations these locations would be finalized on the basis of location of
33kv line to be provided by the customer(HNPCL). The bidder shall maintain overall
power factor at 33 KV level in the range of 0.85 to 0.90.
KINDLY REFER TO ANNEXURE –IV FOR THE REC CODES/ STANDARDS TO WHICH THE
MATERIALS & EQUIPMENTS USED IN THE CONSTRUCTION POWER NETWORK MUST
CONFORM.
The necessary capacitor along with associated equipments as required maintaining

various voltage levels (i.e. 415V, 11KV, 33KV) shall be in the scope of bidder.
Necessary HT cable, two poles/ four pole structures with switches, fuses, LAs, LT
transformers (tentatively 17 nos. each of at least 500 KVA), 415V switchboards,
power and control cables, etc. as required for 11KV ring main system & for further
distribution of construction power at 415 V requirements at various locations shall be
in bidder's scope.
This 11 KV ring main along with LT substation including transformers (minimum

500KVA each unless otherwise mentioned.), 415V switchboards etc. complete in all
respect shall be provided by the bidder for requirement near the following locations
(16 points):
Batching Plant area

Ash Pond
BHEL-Colony Complex
Fabrication yard – 2 points
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Boiler & ESP area (by mechanical vendors) – 2 points.

TG Area (TG vendor) – 2 points.
CHP control room area
Water treatment plant area
Track hopper Area
Other vendor Area
Switchyard area
Temporary Illumination
BHEL Site Offices/Bunk House etc
1.1 The scope of construction power shall be as defined under scope of work and
services.
1.2 The power shall be drawn through cables / overhead lines forming a ring main with
number of isolating points. All the equipments used in construction power shall ensure
full safety to the working personnel and no live parts which are accessible shall be
exposed. The Bidder shall clearly bring out the construction power requirement in a
phased manner.
1.3 A number of 415V substations shall be created by taping 11KV ring main through drop
out fuses, isolators, lightning arrestors & suitably rated 11/0.433kV ONAN
transformers. The transformer secondary connections shall be through armoured
cables to 415V distribution boards, which shall be suitable for outdoor installation with
rain protection cover provided over the boards.
2 BRIEF SCOPE OF SUPPLY & SERVICES
The bidder’s scope shall include
1) design, engineering, development of all necessary drawings / schemes, obtaining all

necessary statutory approvals, procurement and supply of all necessary equipment / items
for the system on FOR/Site delivery basis in complete (except 2 nos. 33/11kV transformers
and 10 nos. 30 m high Lighting Mast which shall be provided by BHEL as free issue item), all
civil foundation for equipments/items as required for transformers, panels, protecting
equipments, Tower, Pole etc and 33/11 kV substation building, 11/415V sub-station covered
under the scope of work and including supply of all civil materials etc. Preparation of
necessary Civil drawings is also in the scope of the bidder as applicable, installation
including, testing & commissioning and putting into service, the total construction power
network consisting of 33/11 KV transformers, 33 kV substation, 11 kV ring-main system,
11KV/415V step down transformers, LT distribution boards (440 V), with all necessary rail
poles, wires, insulators, hardwares, isolators, circuit breakers, protection panels, metering
equipment, HT/LT cables, conductors etc. general illumination system during construction ,
tower lighting (approximately 10 nos. lighting mast), temporary pole lighting, temporary
lights at different floors/ areas till the permanent illumination system is established (IS or
any other standard to be referred to),at the Lumpsum Price quoted by the bidder and
accepted by BHEL under SCH 2 (Sl. No. 1.1) & SCH 3 (Sl.No - '1.2.1 )
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2) Providing approximately 6 portable lighting towers with DG back-up on hiring basis for
initial period till the construction power network is established/ permanent illumination
system is established at the rate quoted & accepted under SCH-3 ( Sl.No-- '1.2.2.1 & Sl.No-
- '1.2.2.2 )
3) Providing 1 (one) no. of portable DG set having capacity 60-65 KVA as per BOQ (VOL-III , PRICE
SCHEDULE ) under schedule SCH-3 (Sl.No-- '1.2.3 & 1.2.4)
4) Subsequently Operation and maintenance of total construction power network consisting

of 33/11 KV transformers, 33 kV substation, 11 kV ring-main system, 11KV/415V step down
transformers, LT distribution boards (440 V), with all necessary rail poles, wires, insulators,
hardwares, isolators, circuit breakers, protection panels, metering equipment, HT/LT cables,
conductors etc. general illumination system during construction , tower lighting
(approximately 10 nos. lighting mast), temporary pole lighting, temporary lights at different
floors/ areas till the permanent illumination system is established (IS or any other standard
to be referred to).
For regular day to day as well as breakdown maintenance of the entire system for initial
period of 30 months from the date of completion of construction power system as described
above on round the clock basis, necessary provision for experienced supervisor, licensed
electrician, helper, T&Ps etc.,replacement /rectification of item & components to restore the
system for making the system operational (except the items as specified under SCH-4
against Sl.No. 1.3.2.1 to Sl.No. 1.3.2.3 ) is to be made by the contractor within the lumpsum
Price quoted by the bidder and accepted by BHEL under SCH 4 (Sl. No. 1.3.1) (The date of
completion of Power system shall be as certified by BHEL site engineer)
5) The bidder scope also includes obtaining necessary approvals from statutory authorities
before
6) During extension, if any, as required for the project and granted by BHEL, separate rate
for Operation and maintenance is to be quoted as per the Vol-III, Rate schedule. (SCH-5)
7) During the maintenance period, the contractor shall also provide all necessary spares
including transformer oil etc for the system, as required, on actual reimbursement
basis/BHEL supplied items as free issue.
8) The scope mentioned above is a brief guidance and not exhaustive. For detail scope SCC
of tender document shall be referred.
MANDATORY SPARE(To be supplied by bidder):
Description of item Quantity
Pin type Insulator 50 NOS
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Disc Type Insulator 50 NOS
AB Switch 1 LOT
Lighting Arrestor 3 NOS
Fuses (For each type/rating /size ; 10% of the total 1 LOT
Quantity supplied )
HT cable joining Kit (For each type/rating /size ; 1 LOT
10% of the total Quantity supplied )
Cable lug(For each type/rating /size ; 10% of the total 1 LOT
Quantity supplied )
33/11 kV SUB-STATION
The sub-station shall consists of all CT, PT, protection panels, relays, isolators , breakers,
metering equipment. etc required for sub-station complete in all respect. The panels,
metering etc shall be housed in a building which will be in the scope of bidder.
3 LT DISTRIBUTION BOARDS
3.1 In general, these shall meet the requirements covered in LT switchgear. However, the
board shall be provided with outer enclosure so that access to individual compartments,
bus-bar and cable alley shall be available only after the outer door is opened.
3.2 The distribution boards shall be provided with the following :
Pad locking arrangement with hinged door

Sloped canopy to prevent ingress of rain water
Caution notice
Earthing
4 CABLES
Cables shall be armoured and suitable for direct underground buried installation. Cable
armour shall be suitable for carrying system earth fault current. HT cables shall be XLPE
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insulated type.
5 EARTHING SYSTEM
5.1 Earthing of all substation equipment and overhead line shall be carried out as per
IS:3043. Earthing system shall consist of number of earth electrodes interconnected.
Earth electrodes shall be of 40mm dia. galvanised steel pipe, buried in earth pit.
5.2 Number of earth electrodes for LT substation shall be decided considering soil resistivity.
However, each LT substation shall have minimum two earth electrodes for neutral
earthing, two earth electrodes for body earthing and two earth electrodes for lightning
arrestor earthing.
5.3 All non-current carrying metal parts shall be connected to earth system at two points,
each of 100% rating. Metallic supports, fencing, etc. shall also be connected to earth
system.
5.4 Size of earthing conductor shall be selected considering fault current, duration of fault
and corrosion rate. Earthing conductor shall be of galvanised steel strip/wires.
5.5 Overhead lines shall be earthed by continuous galvanised steel overhead earth wire
fastened to each pole and connected with earth at minimum three points in every km
length. Cross section of earth wire shall not be less than 25 sq.mm.
6 INSTALLATION
6.1 The electrical installation shall generally be carried out as per Indian electricity rules and
acts.
6.2 Cable shall be laid underground wherever crossing through road, so that movement of
crane, vehicle etc. is not affected. Line shall be adequately designed for worst
combination of dead loads, short circuit forces, wind loads, seismic forces etc.
6.3 The HT/LT substation area shall be graded and sloped to prevent any stagnation of rain
water. Surface shall be covered with ballast of 15 to 20 mm size.
6.4 The HT/LT substation shall be enclosed by barbed wire fencing on mild steel angle iron
posts to a height of not less than 2500mm with suitable gates for entrance.
6.5 All cable connection parts within the switchgear shall be shrouded with insulating
materials.
6.6 The extension boards provided for hand held equipments shall have 3 wire systems i.e.
phase, neutral & earth as per IE rules. The plug & socket arrangement provided shall be
of industrial type with switch provided for proper isolation at the time of insertion or
withdrawal of plugs.
6.7 The flexible cable used shall have heavy duty insulation.
6.8 All equipment used for construction activities shall be fed from separate
switching/isolating devices.
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6.9 All the working areas shall be adequately illuminated for safe working with proper
fittings/fixtures. The wire shall be laid with proper fixing without any hindrance to
personnel or vehicular movement. Further other common working areas such as the area
between ESP & chimney, between various CT areas, pathways, open store yards etc.
shall be identified by the contractor jointly with site Engineer and illuminated adequately
during construction stage.
7 OPERATION AND MAINTENANCE
Scope is to Operate and maintain the entire network including the sub stations as complete
system and the temporary Illumination system in various site work fronts. This part shall also
include the operation & maintenance of the electrical installations of BHEL Office sheds, store sheds
(open/covered), storage yard, lighting poles/towers, etc.
7.1 Operation & Maintenance of the complete system

7.1.1 Operation & Maintenance
The contractor has to maintain the system after satisfactory commissioning & readiness for
continuous operation by him. It should be noted that the construction activities of the project
would be dependent on the availability of this system. Hence the consistent and continuous
availability of the system is of paramount importance. Contractor shall, therefore, endeavor to
ensure highest availability of the system.
(i) Operation
1. The contractor shall operate and maintain the system in three-shift operation for
uninterrupted operation as per the instruction of BHEL Engineer-in-charge The
Supervisor should possess supervisory license for 11KV grade overhead line &
switchgears. Electricians should have valid license for handling 11 KV HT overhead line
and sub-station. The entire system is to be manned all through the 365 days in a year
(till this contract completion) including weekly off, national & state holidays.
2. Various parameters of the system e.g. recording of loads on individual substations,
transformer’s oil temperature and oil level in transformers, healthiness of the system are
to be recorded on day to day basis.
3. During this period, various reports have to be generated and records to be maintained
as per the requirements of BHEL. The engineer will specify the formats for these at site.
4. Sub-contractors of customer and BHEL will draw power from LT distribution boards at
various locations. Contractor shall co-ordinate and assists them in terminating the cables
and other work related to drawl of construction power by these agencies.
5. While operating the system, contractor shall intimate BHEL engineer immediately on
noticing any abnormalities, which requires immediate attention.
6. All work, including any preventive and breakdown maintenance work in the system shall
be taken up only after obtaining necessary permit / clearance from BHEL engineer.
7. BHEL reserves right to terminate the contract any time without assigning reasons.
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(ii) Maintenance of 33/11KV sub-station, 11 KV Overhead line, 11KV/415V substations, 415-volt

distribution system, Electrical maintenance of BHEL office/Store etc. and temporary
Illumination sys in various areas.
1. The contractor shall submit maintenance plan for 1600/1250/500/315 KVA sub-station
including transformer, associated accessories and transmission lines in accordance with
current Indian electricity rules and shall get it approved from BHEL site engineer.
1.1 The contractor shall be provided as free issue /reimbursed with all spares required for
preventive maintenance and break down maintenance of all equipments under the
scope of work. The contractor shall preserve the spares till the same is fully
consumed or till the contract is valid. BHEL shall provide, as free issue,/reimburse
the spares required for the preventive and breakdown maintenance of equipments
provided by BHEL.
1.2 Planned and preventive maintenance
The main activities to be carried out during the planned and preventive maintenance are
generally as under:
i. General inspection and cleanliness of the entire system.
ii. Insulation resistance measurement, testing of oil samples for breakdown

values. In case, the IR value / BDV is less than the required; the contractor
shall inform BHEL.
iii. Topping up of oil in the transformers. BHEL shall provide oil for this purpose
as free issue. Required filtration alongwith deployment of Oil Filtering m/c, to
achieve desired BDV, is excluded from the scope. However, necessary
assistance for this is included in the scope.
iv. Noting down the defects noticed in the system in the period between
shutdowns. These shall be brought to the notice of BHEL engineer. These
shall be attended to during the forthcoming planned shutdown and got
verified from BHEL.
1.3 Planned Shut Downs
These substations, depending on the site conditions, will be taken for planned shutdown in a
phased manner. Detailed plans of shutdown of these sub-stations for regular maintenance shall
be drawn in consultation with BHEL.
1.4 Breakdown Maintenance
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The contractor shall attend the breakdown of the system most expeditiously and bring the
system back to normalcy at the earliest, as per instructions of BHEL. Contractor shall have to
deploy additional resources for rectifying the faults within the shortest possible time. Contractor
may note that no compensation shall be payable for deployment of such additional resources.
Contractor shall provide all resources [labour, T&P, consumables, spares etc.] required for
preventive and breakdown maintenance of entire system.
1.5 Maintenance of Electrical Installations of BHEL Stores sheds & yards / Office sheds etc.
and Temporary area Illumination
1.5.1 Contractor shall be responsible for maintenance of electrical installation in BHEL office
sheds, site cabins, storage yard, stores sheds (semi closed & closed) & lighting masts and
Temporary area Illumination. The nature of works to be carried out will be such as trouble
shooting, attending the fault / repairing / replacement of defective parts / devices.
1.5.2 Regular tree / grass cutting for the overhead lines & cleaning of sub-station premises is
also included in the scope of work.
8 WORKING PROCEDURES
8.1 Adequate safety equipments shall be provided to all the workers, like hand gloves, head
gear, etc. Meggers & testers shall be provided in sufficient quantity.
8.2 Only ITI qualified workers shall be allowed to handle the electrical or electrically operated
equipments.
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ANNEXURE-I TO VOL-II
SPECIFICATION FOR MATERIALS & EQUIPMENTS FOR THE POWER
DISTRIBUTION SYSTEM OF 2X520 MW HNPCL/ VIZAG THERMAL POWER PROJECT
REC SPECIFICATIONS FOR MATERIALS & EQUIPMENTS

FOR THE POWER DISTRIBUTION SYSTEM
REC Specifications for Materials/Equipment
1. Support for Over Head Lines/Distribution Transformers Centrers
1. 15/1979 PCC Poles Length/Working Loads For 11 KV without earth wire

(Solid 1) 7.5 Mt/140; 200 Kg and LT Lines with horizontal
Rectangular configurations
Poles
2) 8.0 Mt/140; 200 Kg For 11 KV lines with earth
wire and LT lines with vertical
configuration
3) 9.00 Mt/140; 200 Kg For DTCs/special locations
on 11 KV/LV lines
2. 24/1983 i) PCC 1) 9.0 Mt/300; 400 Kg At tangent locations of 33 KV
(R-1987) (Virendeel lines
poles) 2) 9.5 Mt/200; 300 & 400 Special locations of 33 KV
Kg lines such as road crossings
ii) PCC 1) 9.0/200; 300; 400 Kg At tangent locations of 33 KV
(Solid lines
Rectangular 2) 9.5 /200; 300; 400 Kg Special locations of 33 KV
Poles) lines such as road crossings
Note : The earthing shall be provided by using 8 Swg GI wire embeded in concrete during
manufacture and the ends of wire left projecting from the pole to a length of 50 mm
at 250 mm from top and 150 mm below ground level.
3. 47/1987 PCC Spun 1) 7.5 Mt/140 & 200 Kgs 11 KV & LT Lines
Concrete Poles 2) 8.0 Mt/140 & 200 Kgs
Hollow Circular
3) 9.0 Mt/200 Kg 1) Special location of 11 KV
and LT lines
(Road crossings)
2) 33 KV lines in wind
pressure zone of 50 Kg M2
4) 9.0 Mt/300 Kg 33 KV lines with W.P. of 75
kg/M2
5) 9.0 Mt/400 Kg 33 KV lines with W.P. of
100 Kg/M2
6) 9.5 Mt/200, 300 & For special locations of 33
400 Kg KV lines
4) 41/1985 Rectangular 1)7.5 Mt/140kg Shall be used at tangent

Hallow 2)7.50 Mt/200 kg locations of 11KV and
Steel Poles 3)8.00/140 kg LT lines in wind pressure
4)8.00/200 kg zone upto 100 kg/M2
1) The planting depth shall be 1.5 Mt.

2) The factor of safety for design of the poles shall not be less than 1.5 as per
provisions of IE Rules.
The maximum weight of the different varieties of poles shall be as under
Sl Length Working Load Combined weight of two Maximum weight of

No sections (Excluding nuts & individual poles
bolts)
1. 7.5 Mt 140 Kg 55 – 65 Kg 45 Kg
2. 7.5 Mt 200 Kg 70 – 80 Kg 50 Kg
3. 8.0 Mt 140 Kg 60 – 70 Kg 50 Kg
4. 9.0 Mt 200 Kg 90 – 100 Kg 60 Kg
2. Conductors for Overhead Lines
S. Specification Conductor Size Application

No. Number
1 1/1971 i) AAC 1) 7/2.21 mm (25 mm2 Al. Area) For use on LT lines
2) 7/3.10 mm (50 mm2 Al. Area) -do-
ii) ACSR 1) 7/2.11 mm (20 mm2 Al. Area) For use on LT and
11 KV lines
2) 7/2.59 mm (30 mm2 Al. Area) -do-
3) 7/3.35 mm (50 mm2 Al. Area) -do-
1) 7/3.35 mm (50 mm2 Al. Area) For use of 33 KV
lines
2) 7/4.09 mm (80 mm2 Al. Area) -do-
3) 6/4.72 mm + 7/1.57 (100 mm2 -do-
Al. Area)
2 33/1984 All 1) 3/2.50 mm (14 mm2 Al. Area) For street lights
(R-1991) Aluminum only.
Alloy 2) 7/2.00 mm (20 mm2 Al. Area) For 11 KV & LT
Stranded 3) 7/2.50 mm (30 mm2 Al. Area) Lines
Conducto
4) 7/3.15 mm (50 mm2 Al. Area)
r(AAAC)
1) 7/3.15 mm (50 mm2 Al. Area) For 33 KV Lines
2) 7/3.81 mm (80 mm2 Al. Area)
3) 7/4.26 mm (100 mm2 Al. Area)
The Aluminum Alloy Stranded Conductors have lower resistance resulting in superior
electrical performance of lines i.e. lower voltage drop and reduced power losses. Because
of lesser weighty, spans can be increased which means lesser supports. These are
corrosion resistant and hence suitable in coastal areas. Another advantage is elimination of
theft of conductors.
3. Aerial Bunched Cables (ABC System) for LT Over Head Lines
In ABC System, the insulated Aluminum Alloy Conductors (3 or 4 numbers as required) are
twisted around high strength aluminium alloy bearer wire which carries the main weight and
also serves as the earth-cum-neutral wire. The phase conductors are not under tension.
The advantages of system are: 1) The system is very safe and LT faults are practically
eliminated, interruptions of supply are minimized and the life of the transformers is
increased. 2) The problem of tree cutting is minimized. 3) Due to reduction of height of
poles, elimination of insulators and associated hardware. The sizes specified are:
A) For Phase and Street Lighting :
Sl Nominal No of Diameter of Approximate Mass Maximum DC

No Sectional Strands compacted Kg/.Km Resistance at
Area conductor 200 C/KM
1. 16 mm2 1 4.4 42 1.91
2. 25 7 5.5 65 1.20
3. 35 7 6.8 95 0.868
4. 50 7 7.9 127 0.641
B) Messenger Wire
1. 25 mm2 55 1.830
2. 25 mm2 7 6.8
C) Composition and Designation of Finished Cables
S. Designation Complete Bunched Cables

No. Overall dia Approx Total mass
(mm) (Approx Kg/Km
1. 3 x 16 + 25 mm2 19 250
2. 3 x 16 + 16 + 25 19 310
3. 3 + 25 + 25 22 330
4. 3 x 25+ 16 + 25 22 390
5. 3 x 35 + 16 + 25 24 430
6. 3 x 35 + 16 + 25 24 490
7. 3 x 50 + 35 32 580
8. 3 x 50 + 16 + 35 32 640
First Part : Phase conductors

Second Part : Street light phase
Third Part : Bare messenger wire
D) ABC for 11 KV OH Lines
64/1993 Aerial Bunched The specification covers XLPE insulated 11 KV Aerial

Cables for 11 Bunched Cables for OH lines. Nominal size of the
KV Lines conductors are 35 mm2 and 70 mm2. Nominal section
area of messenger wire 70 mm2
Designation Complete Bunched Cable
Overall dia Total mass
(Appx.) mm (Appx.) Kg/Km
3 x 35 + 70 53 1450
3 x 70 + 70 59 1900
3. Distribution Transformers (3 Phase & Single Phase)
Specification Item Ratings

i) 2/1971 Outdoor type 3 phase DT 11 KV/433-250 V for 16,25,63 & 100 KVA
upto and including 100 KVA 10.450 KV/433-250 V for 100 KVA only
(Conventional Type)
ii) 11/1976 Outdoor type 3 phase sealed 11 KV/433-250 V for 16, 25, 63 & 100 KVA
(R-1988) distribution transformer upto 10.450 KV/433-250 V for 100 KVA only
and including 100 KVA (wherever specified)
iii) 23/1983 Outdoor type 3 phase 11 KV/433-250 V for 16,25,63 & 100 KVA
Completely Self Protected 10.450 KV/433-250 V for 100 KVA only
(CSP) upto and including (wherever specified)
100 KVA These transformers have built in LT Circuit
breakers, 11 KV fuses and 11 KV LA
iv) 56/1988 Outdoor type 3 phase Fail- 11 KV/433-250 V for 16,25,63 & 100 KVA
Safe Distribution 10.450 KV/433-250 V for 100 KVA only
Transformers (wherever specified)
These transformers have built in LTCB which is controlled by special electronic

device to provide fool-proof protection against excessive overloads, system faults and low
oil level. A signal light will indicate that the transformer is being overloaded so that
necessary action can be taken to either relieve load or to augment the transformers
capacity. However, pending this action, transformer will not get damaged. Another special
feature is the provision of automatic closing of the circuit breaker. This will result in
automatic restoration of supply following temporary faults. Even in case of tripping due to
excessive overloading, supply will be automatically restored after a short interval to allow for
Specification Item Rating
No.
v) 30/1983 Outdoor type 3 phase 11 11 KV/433-250 V for 25,63 & 100 KVA
KV/433 – 250 V Cast ratings
Resin Dry Type DT upto
and including 100 KVA
vi) 70/1993 Amorphous Metal Core Amorphous metal core transformers offer
Transformers substantially lower no load losses compared
to CRGO. Initial cost is about 35% higher,
but considering the savings in energy,
additional cost will be recovered in few years.
KVA Rating No Load loss No Load loss
AMDT CRGO
25 25 watts 100 watts
cooling of oil by 50C. The work load of maintenance staff will be resulted and ensure more
reliable power supply to consumers.
These transformers have the advantage of being practically maintenance free.

These have better short circuit withstand capability and longer life compared to conventional
transformers.
vii) 49/1987 Single Phase Resin 11/ √3 / 0-250 V KV (Phase to Neutral)

Encapsulated Dry Type 11 KV/0-250 V (Phase to Phase)
distribution transformers
10 KVA & 16 KVA
viii) 50/1987 Single Phase Oil filled 11/√3 / 0-250 V KV (Phase to neutral)
distribution transformers 11 KV/0-250 V (Phase to Phase)
ix) 7/1984 3 Phase 33/11 KV Step Standard ratings shall be 630, 1600,
down Power transformer 3150 KVA and 5000 KVA
x) 17/1981 On load tap changer for For 3150 KVA and 5000 KVA
33/11 KV transformer transformers + 5% to – 15% @ 2.5% on
HV side
4. Insulators
Specification No Item Brief Particulars

i) 3/1971 Porcelain Insulators and The specification includes pin/strain
(R-1988) insulator fittings for 11 KV insulators and the associate ed fittings.
overhead power lines The revised specification incorporates
(OH) dimension of 11 KV pin insulators
ii) 4/1972 Porcelain Insulators and The specification covers porcelain
insulator fittings for 11 KV insulators (Pin/Shackle) and fittings for
overhead power lines 415/240 V lines
(OH) for 415 V/240 V OH
lines
iii) 13/1979 Porcelain Insulators and The specification covers porcelain

insulator fittings for 11 KV insulators and insulators fittings for 33 KV
overhead power lines OH lines
(OH)
for 33 OH lines
iv) 21/1981 Guy strain insulators for The specification covers porcelain
OH lines guy strain insulator for use on 415/240 V,
11000 V and 33000 V OH lines
5. Energy Meters
1. 5/1974 Single/Three phase whole Single Phase meters 2.5 – 5 Amps and
current AC electricity 10 – 20 Amps
meters (240 volts) 3 Phase meters 10, 30, 50 Amps ratings
Voltage rating
Single Phase = 240 Volts
3 phase = 3 x 240 V
Some of the recommendations in the specification are as follows:

1) 2 sealing screws for 1 phase meters and 3 sealing screws in case of 3 phase meters
2) The sealing screws shall have two independent sealing holes
3) The sealing screws used shall be fixed upside down
4) The maximum power loss in potential coil shall be 1.5 watts
5) 8 mm clearance between window glass and disc
6) The current/potential coils shall be made of enameled copper wire
7) All electrically alive screws shall be electroplated.
6. Lightning Arresters
Specification No. Item Features

i) 10/1976 11 KV LA Voltage rating = 9 KV
Normal discharge current = 5 KA
ii) 16/1981 33 KV LA Voltage rating = 30 KV
Normal discharge current = 10 KA
iii) 55/1987 11 KV and 33 KV The metal oxide LA has gapless

Metal Oxide LA constructions. MOLA have higher life
expectancy/higher energy handling capacity
1) Voltage ratings : 9 KV/30 KV
2) Discharge current : 5 KA/10 KA ratings
7. Circuit Breaker
Specification No. Items Ratings
i) 8/1975 11 KV Oil Circuit 3 Pole, 50 HZ, 11 KV OBC for both

Breaker indoor/outdoor instruments
1) The rated voltage : 12 KV
2) Normal current : 400 A
3) SC breaking current : 8 & 12.5 KA
4)Standard DC voltage : 24 V
5) CT Ratio 50 – 25/5, 200-100/5 A and
300 – 150 A/5A
6) VT : 11 KV/110 Volts
ii) 18/1981 LT Circuit Breaker The specification for current setting/ minimum
(R-1983) breaking unit for Transformer are
Current Breaking current
16 KVA 22 A 2.5 KA
25 KVA 35 2.5 KA
63 KVA 90 3.0 KA
100 KVA 140 5.0 KA
iii) 22/1983 11 KV Vacuum 1) The rated voltage : 12 KV
Circuit Breaker 2) Normal current : 400 A
3) SC breaking current : 8 & 12.5 KA
4) DC Voltage : 24 V
5) PT Ratio : 11000/11
6) CT Ratio : 50-25/5A, 200 –
100/5 A and 300-150 A/5A
Metering on Incoming/Outgoing feeders
Protection =
i) O/C = 2 Relays
ii) E/P = 1 Relay
iv) 12/1979 33 KV Vacuum/SF 6 3 Phase, 50 Hz, Outdoor installation in 33/11
(R-1993) Circuit Breakers KV S/S of 2 x 5 MVA capacity
1) Rated Voltage : 36 V
2) Normal Current : 630 A
3) SC Breaking Current : 12.5 KA
(750 MVA)
4) CT Ratio : 200/100/5 A
5) PT : 11 KV/100 V
v) 20/1981 11 KV CB for 3 Phase, 50 Hz, 11 KV Vacuum /SF 6 CB
(R-1993) Controlling Both for indoor and outdoor use. To control 11
Capacitors KV shunt capacitors Bank of 1200 KVAR, 2400
KVAR & 3600 KVAR at 33/11 KV S/S.
1) The rated voltage : 12 KV
2) Rated Current : 400 A
3) Bus bar rating (indoor type) : 800 A
4) Standard rating for capacitive breaking
current = 300 Amps
5) Breaking capacity : 12.5 KA
6) Rated voltage for operating devices :
24 V DC/240 V AC
7) CT Ratio : 300 –150/5A (for 2400 and 3600
KVAR Bank)
8) Metering and protection shall be provided
7. Cables
Specification Item Size Type Use

No.
i) 26/1983 PVC 2.5 mm2 Twin core Single Phase S/C upto 2 KW
(R-1987) Insulator (unarmoured) CL
LT Cables 3 Phase S/C 3 HP
4.0 mm2 Twin core Single Phase S/C 2 & 4 KW
(unarmoured) 3 Phase S/C 3 HP – 5 HP
6.0 mm2 4 Core 3 Phase S/C 5 HP – 10 HP
(unarmoured)
(unarmoured)
16.0 mm2 4 Core 25 KVA DT
10.0 mm2 (unarmoured)
Single core
(Unarmoured)
70 mm2 3 Core 63 KVA DT
(armoured) or
4 Core
50 mm2 (unarmoured)
Single Core 63 KVA DT
(unarmoured)
120 mm2 3 Core 100 KVA DT

(armoured) or
4 Core
95 mm2 (unarmoured)
Single Core
(unarmoured)
ii) 27/1983 PVC These cables are especially intended for use in coastal areas.
Insulated LT
Service Cab Size Type Use
2
les with 2.5 mm Twin core Single Phase S/C upto 2 KW
Embedded (unarmoured) 3 Phase S/C upto 3 HP
bearer wire 4.0 mm2 Twin core 1 Phase S/C 2 KW- 4 KW
(unarmoured) 3 Phase 3 HP – 5 HP
6.0 mm2 4 Core 3 Phase S/C 5 HP - 10 HP
(unarmoured)
(unarmoured)
iii) 63/1993 11 KV cross A) Transformer Cables
linked Poly 33/11 KV 3- Core Cables 3 Single Core
Ethylene Al. Transformer (KVA) (nominal area of Cables
Cables for cross section) (nominal area of
33/11 KV mm2 cross section) mm2
SS
1) 1600 35 25
2) 3150 120 95
3) 5000 240 100
B) Feeder Cables
1) 20 mm2 ACSR 35 25
2
2) 30 mm ACSR 70 50
3) 50 mm2 ACSR 120 95
9. Rubber Hand Gloves
9/1975 Rubber hand gloves 1) For working on live low and medium lines
and equipment
2) For operation of 11 KV and 33 KV
AB Switch operating handles
8. Rewirable Fuses
28/1973 LT Rewirable Fuses A) Single Phase S/C with load

(415 V AC) 1) Upto 2 KW = 16 A
2) 2 KW – 4 KW = 32 A
B) 3 Phase S/C
Upto 7.5 HP = 16 A
7.5 HP - 15 HP = 32 A
15 HP - 30 HP = 63 A
30 HP - 50 HP = 100 A
C) 16 KVA = 32 Amps
25 KVA = 63 Amps
63 KVA = 100 Amps
11. LT Spacers
29/1983 1) Spiral Spacers (PVC) The spacers shall be suitable with ambient air
(R-1987) 2) Composite Spacers temperature of 500 C; humidity of 100% and wind
(Poly Propylene) pressure of 150 Kg/ M2
31/1084 Earth knobs for LT Lines Cast iron earth knobs for supporting neutral cum
earth wire used for earthing of metal pares or
supporting structures of OH lines with voltage
upto 1000 V
12. Helically Formed Fittings
25/1983 Helically formed fittings For use on 11 KV & LT OH lines covering the
following -
1) Conductor dead end fitting
2) Distribution ties, side ties and double ties
3) Conductor splices
4) Guy grid dead ends
5) Tap connectors
6) Service grip dead ends
13. Fibre Glass Reinforced Plastic (FRP) Cross Arms
40/1985 Fibre glass cross arms 1) Shall be either channel or rectangular hollow
(R-1987) for 11 KV lines section with an over all length of 1150 mm
and a top width of 45 mm
2) The cross arm shall have two holes of 22 mm
dia for fixing of pin insulator
3) Centre to centre distance between two holes
shall be 1070 mm
42/1985 Fibre glass cross arms 1) Shall be either channel or rectangular hollow
(R-1987) for 33 KV lines section with an over all length of 1605 mm and a
top width of 50 mm
2) The X -cross arm shall have two holes of 26
mm dia for fixing of pin insulators
3) Centre to centre distance between two holes
shall be 1525 mm
14. Nicad Battery with Charger
34/1984 24 V Nicad Battery with 24V 110 V

(R-1987) charger 1) 33/11 KV SS 66/11 KV SS
2) 1.2 V x 20 1.2 V x 90 Cells
3) 15 AH 15 AH
The capacity at room temperature (32ºC)
1) 3 Amps for 5 hours to end voltage not less
than 1.0 V per Cell
2) 100 Amps for 0.5 Sec to end voltage not less
than 1.0 V per cell
These batteries have much longer life and less maintenance requirement compared to lead
acid batteries; besides better stability of voltage under severe cyclic loads; fast recovery on
trickle change, more compact size.
15. Capacitors
Specification Item Features of Specifications

No
i) 6/1974 415 V 3 Phase 1) 415 v, 3 Phase 50 HZ outdoor type capacitor for
Shunt Capacitors PF improvement upto and including 10 HP induction
motors
2) Ratio voltage : 415 V
3) Recommended ratings for Motor & Capacitor
3 HP 1 KVAR
5 HP 2 KVAR
7.5 HP 3 KVAR
10 HP 4 KVAR
68/1983 LT Switched The specification coves outdoor type automatically

Capacitors switched LT capacitors banks for use on the second
(415 V) side of the distribution transformers. The equipment
covered in the specification comprises (i) Capacitor
bank and
(ii) Automatic control panel

DT rating Capacitor Bank rating
25 KVA 9 KVAR 1 x 9 KVAR
iii) 35/1984 11 KV Pole 11 KV 50 HZ pole mounted switched capacitor
(R-1993) Mounted Switched comprising of (i) 11 KV Automatic capacitor switches
Capacitor and (ii) 11 KV switched capacitor bank of 600 KVAR
rating
1) Rated voltage : 12 V
2) Rated normal current : 200 A
3) The capacitor shall be self powered for the 11 KV,
no AC or DC control supply shall be required for its
operation
4) The control parameters for switching operation
shall be line current at the point of installation of
switches. The maximum value of the line current
shall be 150 A and accordingly CT of 150/5A shall be
supplied to monitor current in one of the phases for
control
5) The switch shall have adjustable values of current
at which capacitor bank shall be switched “On” and
“Off”.
ii) 19/1981 11 KV Capacitor 1) The rated output of Capacitor Bank shall be 12 KV
(R-1993) Banks for 33/11 KV (Phase to Phase) and individual capacitors shall be
SS rated for 12/13 KV
ii) Standard output of Capacitor Bank shall be 1200,
2400 and 3600 KVAR at 12 KV voltage. The bank
shall comprise of single phase units of 200 KVAR
each connected in single/double star (with floating
neutral).
69/1993 11 KV The specification covers capacitor bank, automatic
Automatically control unit, capacitor switches and auxiliary
Switched Capacitor equipment. This bank is to be installed at 33/11 KV
Banks at S/S and 66/11 KV Sub-Station. Switching “on” and “off”
capacitor banks depend on load KVAR.
PT capacity Capacitor Bank size
1x3.15 MVA PTR 2 x 600 KVAR
1x5.00 MVA PTR 1 x 600 + 1 x 1200 KVAR
16. Automatic Transformer Disconnection Switch
36/1984 Automatic To reduce no load losses in the distribution

transformer transformer and to prevent tubewell consumes
disconnection switch typing to run 3 phase motors on two phase supply,
(for 11/04 KV 3 these switches have been developed. The
phase DT upto 100 specification covers 11 KV, single core, 50 HZ
KVA rating) pole mounted for 11/0.4 KV 3 phase DT upto 100
KVA
17. Automatic Voltage Boosters/ Regulators
37/1984 11 KV 1) Standard continuous current rating : 100 A

(R-1990) AVB/Regulators 2)Standard automatic voltage regulation will be
(-) 10%); (0%) Boost only
(-) 15%); (0%) Boost only
(-) 15%); (+5%) Boost and Buck only
Equipment shall provide boost or buck in steps of
2.5% each
Equipment can be in single or 3 phase.
The equipment shall be designed to give normal
current of 11,250 V on load side’s terminals.
The percentage sensibility for automatic tap
change operation shall be 80% of step voltage on
either side of nominal voltage of 11,250 volts
18. Auto Reclosers
38/1984 11 KV 3 Phase 50 HZ, 11 KV Autorecloser for outdoor/indoor

(R-1987) Autorecloser installation
Rated voltage : 12 KV
Normal current : 400 A
SC Breaking capacity at 12 KV = 6 KA
1) The air shall be useful to control major T-oft lines
there by providing discrimination of faulty section
and ensuring uninterrupted supply to healthy
network and
2) To set up low cost unattended 33/11 KV SS
19. Line Sectionalisers
44/1987 11 KV Line 3 Phase, 11 KV 50 HZ Pole mounted automatic line

(R-1993) Sectionalisers sectionalisers for outdoor installations
(Vacuum/SF-6) - Can be voltage sensing/current sensing type
- Rated voltage: 12 KV
- Normal current : 200 Amps
- The sectionalisers work in coordination with
11 KV CB/AR controlling the main line
- Serve for purpose of load break and fault make
switches
20. Air Break Switches
43/1985 11 KV Air Break 11 KV, 50 HZ, AB switches for outdoor installation

Switches - suitable for operation under off load condition only
- for use on DTCs and tapping/sectionalizing points
Can be voltage sensing/current sensing type
- Rated voltage: 12 KV
- Normal current : 400 Amps
21. GI Wire
45/1987 GI Wire 1) Bearer wire 3.15mm for single phase service for
service cables
2) Earth of 4 mm for 3 phase services transformer
3) Continuous 4 mm earthwire for 11 KV line
4) Protective guarding at 3.15, 4 and 5 mm
crossings (Road/Railway)
22. GI Stay Wire
46/1987 GI Stay Wire 7/2.5 mm )

7/3.15 mm ) For OH lines and DTCs
7/4.0 mm )
23. Batteries for Solar Street Lightings
48/1987 12 Volts Batteries The specification is for NICAD or Lead Acid batteries
for solar street NICAD : 1.2 v/Cell x 10 cells = 12 V or
lightings Lead acid : 2 V/cell x 6 cells/12 V
NICAD or 5 Amps for 5 hrs = 25 Amps
Lead acid 6 Amps for 10 hours
24. Switch Isolators
52/1987 33 KV Switch 33 KV 50 HZ, AC switch isolators for outdoor

Isolators installations for use at 33/11 KV SS
Rated voltage = 36 V
Normal current = 630 Amps
25. Drop Out Fuse
53/1987 11 KV DO Fuse 11 KV, 50 HZ, type DO fuse cutout for installation in

Cutouts 11 KV Distribution System
Rated voltage = 12 KV
Rated normal current = 100 Amps
26. Load Break Switches
54/1987 33 KV load break 33 KV 50 HZ, AC load break switches for outdoor

switches installation for use on sectionalizing and tapping
points of 33 KV lines
Rated voltage = 36 KV
Rated normal current = 400 Amps
27. Current Transformers
59/1993 Current Transformers Two standard ratings of CTs for use at 33/11 KV
Sub-stations
300m - 150/5-5 A
200m - 100/5-5 A
100m - 50/5-5 A
50m - 25/5-5 A
28. Voltage/Potential Transformers
60/1993 Voltage/Potential The rating of the voltage transformer for use at

Transformers 33/11 KV substation is 11 KV/110 volts
29. Miniature Circuit Breakers
61/1993 Miniature Circuit The specification covers 1-pole and 3-pole LT

Breakers for Service Miniature Circuit Breaker suitable single phase
Connections and 3 phase service connection.
Single Phase MCBs Connected load Rated Current

Upto 0.5 KW 4 Amps
0.6 to 1 KW 8 Amps
1.1 to 2 KW 16 Amps
2.1 to 3 KW 25 Amps
3.1 to 4 KW 32 Amps
3 Phase MCBs 2.2 KW (3 HP) 6 Amps
3.7 KW (5 HP) 8 Amps
5.5 KW (7.5 HP) 16 Amps
7.5 KW (10 HP) 20 Amps
11 KW (15 HP) 32 Amps
30. Cross Linked Poly Ethylene Cables (XLPE)
63/1993 11 KV XLPE This specification covers 11 KV XLPE insulated and PVC

Cables sheathed aluminum cables for 33/11 KV sub-station
Application Size of cable (nominal
cross section) mm2
a) For 33/11 KV transformers Three Core Single
(KVA capacity) Core
1600 35 25
3150 120 95
5000 240 185
b) For 11 KV Outgoing
Feeders (Conductor size in
nominal aluminum area)
20 mm2 ACSR 35 25
(7/2.11 mm) or AAAC (7/2.0
mm)
30 mm2 ACSR 70 50
(7/2.59 mm) or AAAC (7/5.0
mm)
50 mm2 ACSR 120 95
(7/3.35 mm) or AAAC (7/3.15
mm)
31. Residual Current Operated Circuit Breaker (RCCB)
66/1993 Residual Specification covers 2 pole, and 4 pole RCCBs for use
Current in single phase and 3 phase installations/service
Operated connections respectively. Rated current shall be 30
Circuit Breaker milli amps. Rated voltage shall be 240 V for single
phase 415 C for 3 phase.
32. Remote Controlled Load Management
71/1993 Remote This specification covers design, survey, manufacture,

Controlled inspection, installation, commissioning, operation and
Load maintenance of the following load management scheme.
Management i) Remote controlled circuit breakers
ii) Master control unit at 33/11 KV S/S/
iii) Communication system
This scheme will ensure round the clock supply to the villages for domestic, commercial and
industries load whereas agricultural load can be subjected to load rostering. This will
reduce peak demand on the system and also the losses.
38. Low Cost Unattended 33/11 KV S/S
In this layout, maintenance free vacuum/SF-6 11 KV auto-reclosures are used on 11

KV feeders in the place of CBs. As 80% of the line faults are temporary nature, these 11
KV auto reclosers clear the faults in 1 or 2 trials, thus eliminating the need for an operator.
As the auto-enclosures are designed to function automatically, the provision of maintenance
staff (sub-station operators) is either fully or partially dispensed with and also there is no
need for costly civil works including control room and staff quarters, etc. Due to simple
layout , the sub-station can be set up at practically half the cost of a conventional attended
type station. The requirement of land is also considerably reduced and sub-station can be
commissioned much faster. At the discretion of SEBs, skelton maintenance staff can be
stationed at the sub-station for attending consumer’s complaints and also to carry out
required switching operations in connection with periodical load rostering. The standard lay
out of low cost unattended 33/11 KV sub-station is attached separately.
******

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TENDER NO PSER:SCT:VIZ-E1121:10

VOLUME II TECHNICAL SPECIFICATION AND

JOB Design , Engineering, Procurement, Supply,

BHARAT HEAVY ELECTRICALS LIMITED

The customer (HNPCL) shall provide 2 no.s 33 KV line up to a suitable point up to

The bidder shall design the entire electrical system,supply,erection ,testing

The necessary capacitor along with associated equipments as required maintaining

This 11 KV ring main along with LT substation including transformers (minimum

Batching Plant area

Boiler & ESP area (by mechanical vendors) – 2 points.

2 BRIEF SCOPE OF SUPPLY & SERVICES

The bidder’s scope shall include

1) design, engineering, development of all necessary drawings / schemes, obtaining all

4) Subsequently Operation and maintenance of total construction power network consisting

MANDATORY SPARE(To be supplied by bidder):

Description of item Quantity

Pin type Insulator 50 NOS

Disc Type Insulator 50 NOS

Lighting Arrestor 3 NOS

Fuses (For each type/rating /size ; 10% of the total 1 LOT

HT cable joining Kit (For each type/rating /size ; 1 LOT

10% of the total Quantity supplied )

Cable lug(For each type/rating /size ; 10% of the total 1 LOT

3.2 The distribution boards shall be provided with the following :

Pad locking arrangement with hinged door

7 OPERATION AND MAINTENANCE

7.1 Operation & Maintenance of the complete system

(ii) Maintenance of 33/11KV sub-station, 11 KV Overhead line, 11KV/415V substations, 415-volt

i. General inspection and cleanliness of the entire system.

ii. Insulation resistance measurement, testing of oil samples for breakdown

1.3 Planned Shut Downs

1.4 Breakdown Maintenance

and Temporary area Illumination

REC SPECIFICATIONS FOR MATERIALS & EQUIPMENTS

1. Support for Over Head Lines/Distribution Transformers Centrers

1. 15/1979 PCC Poles Length/Working Loads For 11 KV without earth wire

4) 41/1985 Rectangular 1)7.5 Mt/140kg Shall be used at tangent

1) The planting depth shall be 1.5 Mt.

The maximum weight of the different varieties of poles shall be as under

Sl Length Working Load Combined weight of two Maximum weight of

2. Conductors for Overhead Lines

S. Specification Conductor Size Application

3. Aerial Bunched Cables (ABC System) for LT Over Head Lines

A) For Phase and Street Lighting :

Sl Nominal No of Diameter of Approximate Mass Maximum DC

C) Composition and Designation of Finished Cables

S. Designation Complete Bunched Cables

First Part : Phase conductors

D) ABC for 11 KV OH Lines

64/1993 Aerial Bunched The specification covers XLPE insulated 11 KV Aerial

3. Distribution Transformers (3 Phase & Single Phase)

Specification Item Ratings

These transformers have built in LTCB which is controlled by special electronic

These transformers have the advantage of being practically maintenance free.

vii) 49/1987 Single Phase Resin 11/ √3 / 0-250 V KV (Phase to Neutral)

Specification No Item Brief Particulars

iii) 13/1979 Porcelain Insulators and The specification covers porcelain

Some of the recommendations in the specification are as follows:

Specification No. Item Features

iii) 55/1987 11 KV and 33 KV The metal oxide LA has gapless

Specification No. Items Ratings

i) 8/1975 11 KV Oil Circuit 3 Pole, 50 HZ, 11 KV OBC for both