Mounting instruction for 4WD Off-Road Buggy

Leopard 4 Competition, Item N°. 67000

We congratulate you on buying this FG Competition model. Please check the contents of the construction set,
respectively of the bags. The individual bags have been thoroughly packed by us and their weight and content
has been checked. When purchasing the individual bags, please check their weight and their closure by staples
which must not have been removed or opened and closed several times. It is possible that the weight of an in- FG Modellsport GmbH
dividual bag deviates by 5 grams. In case of claims due to missing parts, you always need to present the label Spanningerstr. 2
indicating the weight at your specialized dealer. By checking the weight of the bag, you may exclude that larger 73650 Winterbach-Germany
parts or several parts are missing. Phone: +49 7181 9677-0
Fax: +49 7181 9677-20
info@fg-modellsport.de
Weight of the individual bags/ boxes: www.fg-modellsport.de
E.67000_e_011210
Item N°. 67000
Bag A = 0,158 kg
Bag B = 1,265 kg
Bag C = 0,791 kg
Bag D = 0,685 kg
Bag E = 0,743 kg
Bag F = 0,887 kg
Bag G = 0,210 kg
Bag H = 0,442 kg
Bag I = 0,388 kg
Bag J = 0,078 kg
Bag K = 0,332 kg
Bag L = 0,362 kg
Bag M = 0,303 kg
Bag N = 0,029 kg
Bag O = 0,390 - 0,400 kg
Bag Q = 0,382 kg
The RCS, accumulators and battery charger are not included in the
delivery volume.

Please thoroughly keep this construction manual for spare parts orders!
The handling with fuels requires circumspective and ca- Comments regarding the construction manual:
reful handling. Imperatively observe the security advices.
Before starting the assembly please see through this construction manu-
- Refuel only if the engine is switched off! al. This way you will get an overview of the whole execution.
- Take off the body. Please check by means of the parts or bag list if the construction kit is com-
- Thoroughly clean the area around the fuels nipple. plete and also check the weight of the individual bags for the positions.
- Remove the fuel filler cap and carefully fill in the fuel mixture. Only this way you may be sure that all parts which you need for the as-
- Smoking or any kind of open fire is not admitted. sembly are available. If a part is missing, please immediately contact your
- Fuels might contain solvent-like substances. Avoid contact with skin and specialized dealer.
eyes. Wear gloves for refueling. Do not inhale fuel vapors.
- Do not spill any fuel. If you have spilled fuel immediately clean the engi-
ne and the model. Table of contents
- Make sure that no fuel will get into the soils (environmental protection).
Use an appropriate mat. Position 1-3: Front and rear differential gear
- Do not refuel in enclosed rooms. Fuel vapors accumulate at the soil (risk Position 4-8: Belt drive, belt tensioner
of explosion).
- Transport and store fuels only in admitted and labeled canisters. Keep Position 9: CFRP chassis stiffening, ABS splash guards
fuel out of the range of children. Position 10-13: Rear axle
- The operator is responsible for any damages caused to third persons in
the operating range of the model, respectively of the engine, if they are Position 14: Shock absorbers
injured or in case of property damage.
Position 15: Shock mount, spoiler mount, rear damper protection
- The model must only be passed on to persons who are familiar with this
model and its operation, always provide the operating manual. Position 16-21: Engine, air filter, gear, fuel tank
- Persons with implanted heart pacemakers must not work on running en-
Position 22-25: Starter rope ,roll bar, tuning pipe
gines and on live parts of the ignition system when the engine is being
started. Position 26-32: Servos, receiver box, servo saver
- The engine must neither be started nor operated in enclosed rooms (wi-
thout sufficient ventilation). Position 33-35: Wishbones, stabilizer, front uprights
- When starting the engine, avoid inhaling the exhausts. Position 36-37: Front axle plate, front bumper
- The model must neither be started nor operated without air filter or wi-
thout exhaust system. Position 38-39: Throttle rods
- Before every start perform a functional check of the safety-relevant parts. Position 40-45: Hydraulic brake system
- The throttle rods must always return automatically to the idle position.
- Any cleaning, maintenance and repair works must only be performed
with the engine being switched off. The engine and silencers are getting
very hot. In particular do not touch the silencer.

Warranty conditions for engines:

FG Modellsport assumes no liability for defects if the engine has been modified by installation of parts of foreign
origin or if engine parts for tuning purposes were worked on or were modified and the damage stands in causal
interrelationship with the modification. Further the liability for defects of power-increased engines is excluded. In
this case also the compensation liability is excluded.
 Position 1 Adjusting screw for self-
Parts are in locking differential
bag C Screw buffer plates to
the alum. differential hou- Plastic toothed
sing using M4x8 counter- Front left plastic belt wheel front
sunk screws. spacer disk 42 teeth
Screw
M4x40 Alum. Right alum.
differential spacer disk
housing

Ball diff.
driving axle

Ball diff. dri-

ving axle

Ball bearing
15x28x7

O-ring O-ring
large small
Screw
M4x40
Alum. differential gear 4-fold self-locking

Inserting of the diff.

bevel gear wheels or
of the complete pack-
Diff. bevel gear Steel age becomes much
self-locking Buffer bush easier if you use the
plate 8x12x5 FG mounting tool Item
N°. 08505.

Pressure Friction
disk Needle
disk bearing
Adjusting 1. Insert diff. bevel gears B and self-locking bevel gears together with
Axial bearing screw for self- friction disks and buffer plates in the alum. differential housing as shown
5x12x4 locking diff. in position 1. Now lubricate both ball diff. driving axles and diff. bevel
Diff. bevel wheel axle slightly with some grease and impress them into the alum.
gear B
differential housing. The borings of the differential housing must be in
Shim ring
Spacer 5x17x0,1 true alignment with the borings of the diff. bevel gears. If you notice a
disk misalignment of the borings, take the complete package out of the diffe-
rential housing and replace the diff. bevel gears one tooth offset. Then
Diff. bevel mount the complete package back into the diff. housing.
wheel axle 2. Press out the diff. bevel wheel axle slightly and push a spacer disk
between diff. bevel gear B and alum. diff. housing. Mount the second
spacer disk in the same way.
Front drive Position 2 3. Press out the diff. bevel wheel axle approx. to the half. Now mount 1x
Parts are in axial bearing, then both pressure disks with cone against each other to
bag C
the centre and finally the second axial bearing. Impress the diff. bevel
wheel axle completely back into the alum. diff. housing. Turn the ball diff.
driving axles and check the differential gear on smooth running. Too
much tooth clearance can be balanced with the enclosed shim rings
5x17x0,1, fix them between alum. diff. housing and spacer disks.
4. Mount the spacer disks to the alum. diff. housing using M4x8 coun-
tersunk screws, use screw retention lacquer.
5. Apply some multi-purpose grease (f.e. Item N°. 06501) on the diffe-
Guide pulley rential bevel gears and insert the o-ring small and large in the provided
16mm groove of the alum. differential housing.
Bearing 6. Press the front left plastic spacer disk, the front plastic toothed belt
shaft 6x50 wheel 42 teeth and right alum. spacer disk on the alum. diff. housing as
described in position 1. Fix the complete unit with the M4x40 counter-
8. Impress the bearing shafts sunk screws, use high-strength screw retention lacquer.
6x50mm into the guide pulley 7. Screw the adjusting screws for the self-locking differential equally into
16mm and centric into the too- the right alum. spacer disk until they touch the pressure disks, use
thed belt wheel 12 teeth. medium screw retention lacquer.
Bearing shaft
6x50

Toothed belt
wheel 12 teeth
Hint: The barrier effect of a self-locking differential gear is caused by the torque which is generated when the bevel gears press on the friction
disk respectively the spacer disk and are slowed down by the higher friction. This differential gear can be additionally locked mechanically
through the adjusting screws in the right alum. spacer disk, therefore screw them in in clockwise direction. To lock this differential mechanically,
turn in both adjusting screws symmetrically in clockwise direction. You achieve a lower barrier effect if you unscrew them anticlockwise.

All metric screws need to be secured with thread lock fluid.

 Ball diff.
driving axle Diff. bevel gear B
Ball bearing Position 3
15x28x7
Parts are in
Diff. bevel gear A bag B

Shim rings
8x20x0,1
Shim ring
Bronze 5x17x0,1
bush Steel gearwheel
Needle bea- 48 teeth
ring f. Diff.
Screw Rear plastic tooth
M4x40 wheel 42 teeth

Rear differential Alum. differential

housing Right alum.
spacer disk
O-rings
Diff. bevel
wheel axle

Rear drive
Right alum.
Steel gearwheel 48 spacer disk
teeth
1. Insert the diff. bevel gears A and B in the alum. diff. housing as des-
Ball bearing cribed in position 3.
Alum. differential 15x28x7 2. Lubricate the ball diff. driving axles slightly with some grease and
housing
push it in the diff. housing.
3. Mount the diff. bevel gear axle. If the bevel gear axle respectively the
driving axles can only be pushed in severely or if it cannot be pushed in
at any position, you have to dismantle the bevel gearwheels again. Then
Ball diff. driving insert them again.
axle
4. If the gearwheels have too much clearance, correct it using the enclo-
sed shim rings. Please make sure that the gearwheel clearance had not
been set too close.
5. Lubricate the diff. bevel gears slightly with multipurpose grease, e.g. Item
Screw N°. 06501.
M4x40 Rear plastic tooth 6. Press the parts on the alum. diff. housing as described in position 3
wheel 42 teeth
and in the given sequence: O-ring large, O-ring small, steel gearwheel
Slope to the inside 48 teeth, rear plastic gear disk 42 teeth, right alum. spacer disk. Fasten
the complete unit using the M4x40 countersunk screws (use the screw
retention high-strength).
Inserting of the diff.
bevel gear wheels or of
the complete package
becomes much easier
if you use the FG
mounting tool Item N°.
08505.

Position 4
Parts are in Left alum.
bag B+C front axle
housing

1. Press the front differential gear, 16mm Ball bearing

6x16x6
guide pulley, toothed belt wheel 12 teeth into
the left alum. front axle housing as described
in position 4.
2. Now place the toothed belt as illustrated
on the front differential gear, 16mm guide
pulley, toothed belt wheel 12 teeth as shown
in position 4.
Toothed belt wheel
12 teeth
Front differential
Guide pulley mounted
16mm Toothed belt
1. Press the right alum. front axle 1. Place the toothed belt on the rear differential gear as
housing on the front differential Position 5 Front pictured in position 6.
gear, guide pulley 16mm, toothed Parts are in differential 2. Press the left and right alum. rear axle mounts on
bag C gear
belt wheel 12 t (as pictured in the ball bearing of the rear differential gear as shown in
position 4). position 6.
2. Place the complete alum. front 3. Place the left and right alum. rear axle mounts on
axle housing on the alum. chassis the alum. chassis and fix them using M5x14 counter-
and fix it using M4x14 counter- sunk screws.
Alum. front
sunk screws. axle hou- 4. Lay the bottom part of the belt channel on the bot-
sing left tom part of the toothed belt as described in position 6.
Now press the top part into the bottom part of the belt
Alum. chassis
channel. Push the complete belt channel into the ope-
Alum. front ning of the alum. front axle housing. Make sure the
axle hou-
sing right toothed belt is running smoothly.

Screw
M4x14
Toothed belt

Position 6
Parts are in
bag B
Alum. rear axle
mount left Top part
belt channel

5. Fix the belt channel from

Mount the closed side of the lower belt chan- underneath to the alum. chassis
Toothed belt nel facing upwards. The teeth of the toothed using the 4,2x16 countersunk
belt are not allowed to touch each other. screws.

Rear Bottom part

differential belt channel
gear

Screw
Screw Position 7 M4x14
4,2x16 1. Impress the plastic bearing
Alum. rear Parts are in
axle mount Alum. chassis bag B seat with inbound collar (pay
Screw Disk Ø4,3
right attention to fitting position) in
M5x14 Mounting posi-
tion toothed belt the left and right belt pulley
wheel 40 teeth housing as described in posi-
Hint: The position of the front bearing seat is made for tion 7.
the front plastic toothed belt wheel with 42 teeth. The Mounting position
position of the rear bearing seat is made for the front for toothed belt
Position 8 wheel 42 teeth
Parts are in plastic toothed belt wheel with 40 teeth. Belt pulley
bag B housing left
2. Push the bearing shaft for the belt pulley hou-
sing centrically in the 3 ball bearings 10x19x7.
3. Press the rear axle cover 3. Impress the bearing shaft which is equipped with Ball bearing
between the alum. rear axle 10x19x7
ball bearings in the bearing seat of the left and
mounts and fix it with alum. right belt pulley housing and fix it with M4x14
connecting brace, M4x20 pan- pan-head screws and Ø4,3 disks. Bearing shaft
head screw and Ø4,3 disk. Alum. for belt pulley
connection housing
brace

Collar

Plastic bearing seat

Alum. rear
axle mount Belt pulley
left Rear axle cover housing right

1. Place the mounted belt pulley housing on toothed

belt and belt channel as described in position 8 and fix
it on the alum. chassis using the 4,2x16 countersunk
screws. For this purpose, slightly move the belt.
2. When the assembly is performed, turn the belt in run-
ning direction. Make sure the belt is easily rotatable.
Screw
M4x20 Alum. rear
Disk Ø4,3 axle mount Screw Alum. chassis
right 4,2x16

All metric screws need to be secured with thread lock fluid.

1. Press the M4x12 pan head screws from underneath into the
Position 9 Alum. rear
alum. chassis and fix the le/ri ABS splash guard using Ø4,3 disks Parts are in axle mount
and stop nuts M4. Do not fasten the front left ABS splash guard. bag A+B right
2. Press the body bolts from the inside into the ABS
splash guard and fix with some superglue, then
clip on the body clip. Alum. rear
axle mount
left

Alum. adju-
sting key 2°
Impress
guide bushes

Alum. wish-
bone fixing
2°, left
Guide bush
with collar
Screw
Screw Stop M5x14
M4x12 nut M4
Do not fasten the front Disk Ø4,3
left ABS splash guard.
Screw
M4x12
Alum. chassis
ABS splash guard
Screw
Insert bush for M4x10
chassis stiffening

CFRP chas-
sis stiffening
Screw
M4x10
4. Impress the guide bushes with col-
3. Press the insert bushes for the chassis stiffening lar into the le/ri alum. wishbone
from the top into the CFRP chassis stiffenings, then Body bolt fixings 2° and mount them together
mount them from below to the alum. chassis using M4x10 with alum. adjusting key 2° and
countersunk screws. Left and right CFRP chassis stiffenings are dif- Body clip M5x14 countersunk screws to the left
ferent, pay attention to the borings. and right rear axle mounts.

All metric screws need to be secured with thread lock fluid.

3. Fix the rear lower alum. wishbones with wishbone pins
6x85mm to the alum. wishbone fixings 2° left/right, groove
and thread must face backwards. Make sure the mounted
wishbones can be moved easily up and down.

2. Screw the headless pin

M5x20 centrically using screw
Guide bush retention from the top into the
with collar rear lower alum. wishbones.
Headless
pin M5x20
Rear lower
alum. wish-
bone

Impress
x85

guide bushes
in 6

1. Press the guide bushes

ne p

with collar from the inside Position 10

Parts are in
hbo

and outside into the rear bag B+D

Wis

lower alum. wishbones. Ball

joint
7mm
Hint: To withdraw the rear
Steel ball
lower wishbone pins 7mm
6x85mm screw an M4 Headless Steel ball
pin M4x14 Ø7 x 5mm
screw into the tap hole Screw
of the wishbone pins M3x20
Alum. Headless
6x85mm and pull them out. collet pin M4x4 Stabilizer
5mm 5mm

4. Screw the 7mm ball joints on the M4x14 headless pins until they are in contact and until they are 90° twisted. Impress a steel ball 7mm and
steel ball Ø7x5mm each one side of the ball joints 7mm.
5. Press the ball joints 7mm with the side of the steel ball Ø7x5mm on each side of the 5mm stabilizer and fix them using the 5mm alum. retai-
ning collar (collar facing the ball joint) and the headless pin M4x4.
6. Mount the ball joints 7mm with the side of the steel ball 7mm to the rear lower alum. wishbones (with the collar of the steel ball facing bak-
kwards) using M3x20 pan head screws. Impress the 5mm stabilizer into the alum. rear axle mounts.
Alum. square
wheel driver Alum. Securing
9,5mm/M6 upright disk Ø5
left

Wheel nut
Headless
Headless pin M3x3 Rear lower
pin M6x6 alum. wish-
bone
Position 12
Parts are in
Adjusting clips bag D
Wishbone
pin 6x65

Ball driving
axle Distance
Balls disk Ball diff.
for driving axle
driving Ball driving
shaft shaft

1. Press the ball driving axles of the premounted ball driving set
(position 11) into the alum. uprights equipped with ball bearings and
Alum. joint Protection bellow fix the alum. square wheel driver 9,5mm/M6 (shoulder facing the ball
ball Ø10x13
bearing) on the areas of the ball driving axles (use high-strength
Adjusting screw
ri./le. M7x110 Securing
screw retention).
Ball joint Headless
pin M4x4 disk Ø5 2. Push the alum. uprights and wishbone pins 6x65mm into the rear
10mm M7
lower alum. wishbones as shown in position 12. Secure the wishbo-
Alum. ball ne pins with Ø5 securing disks.
Screw retaining
M5x25 Screw 3. Press each one adjusting clip front and rear between the alum.
2,9x13 collar Wishbone
Ø10x15 pin 6x63 uprights and rear lower alum. wishbones on the wishbone pins,
Screw secure the alum. uprights with M3x3 headless pins. Check the alum.
2,9x13 uprights on free movement.
4. Screw the ball joints 10mm M7 on the adjusting screws ri/le M7x110mm, impress alum. joint ball Ø10x13 and alum. ball retaining collar
Ø10x15 each one side of the ball joint 10mm M7, then screw the 2,9x13 pan head screws into the ball joints 10mm M7 and adjust the ball clea-
rance (position 12).
5. Mount the wishbone pins 6x63mm (with the side of the alum. ball retaining collar Ø10x15, collar in driving direction) through the premounted
upper wishbones, now mount the alum. rear axle mounts ri/le into the lower inside boring and secure them using Ø5 securing disks and M4x4
headless pin.
6. Fix the premounted upper wishbones through the alum. joint ball Ø10x13 (collar facing the alum. upright) using M5x25 pan head screws to the
alum. uprights le/ri.
Slightly lubricate the Mounting of the ball driving shafts
Position 11 ball driving shaft Stick the distance disks into the round recess of the ball
Parts are in
bag D driving axles as well as in the ball diff. axle using some
multipurpose grease. Mount the protection bellows to the
ball driving shafts according to the illustration. Slightly gre-
ase the ball area when mounting the protection bellow.
Ball diff. axle Apply some lubricating grease on the ball holes of the dri-
Protection bellow ving shafts and impress the balls. The balls will be held by
Apply lubri-
cating grease the lubricating grease and this way the driving shaft can be
mounted more easily. Now push the complete ball driving
Ball driving shaft into the differential axle and driving axle. Push the
axle protection bellows over the ball diff. axles and driving
Balls for axles.
Distance driving shaft
disks

Position 13
Parts are in
bag D
hbo-
per wis
rear up 72 mm
Adjust x.
appro
nes to
Use high-strength
screw retention

Adjusting clips

All metric screws need to be secured with thread lock fluid.

 Plastic bush Position 14b Stop nut
Position 14 Ø5/Ø7x6,5
Position 14a M3
Parts are in Parts are in
Parts are bag E
in bag E bag E
Upper alum. Disk
shock absor- Plastic guiding Ø3,2
ber seal disk
Threaded
piston rod,
short + long Threaded
piston rod,
Volume short + long
O-ring control
Pliers Item N°. Ø22x1,5 Plastic damper
06854 Ø20 piston
Plastic
adjusting
ring Lower alum.
shock absor-
ber seal, pre-
Gasket Ø4,5 mounted

O-ring Plastic
Ø24x1,5 bush
Lower alum. Ø4,5/Ø7x4
shock absor-
ber seal

Lower shock Lower alum.

fastening, shock absor-
reinforced ber seal
O-ring
Ø20x1,5

1. Press plastic bush Ø5/Ø7x6,5 into the upper alum. shock absorber seals as shown in position 14 and insert the o-ring Ø22x1,5 in the groove.
2. Insert o-ring Ø24x1,5 in the groove of the plastic adjusting rings.
3. Mount the o-ring Ø20x1,5 into the groove of the lower alum. shock absorber seals.
4. Screw the lower reinforced shock fastenings on the thread of the threaded piston rods short and long until the thread can not be seen anymo-
re. Make sure you do not damage the piston rod. Therefore we recommend to use the pliers Item N°. 06854.
5. Impress the plastic bushes Ø4,5/Ø7x4 and gaskets Ø4,5 into the lower alum. shock absorber seals, then press the volume control Ø20 on the
plastic guiding disks and impress into the lower alum. shock absorber seals (see position 14a).
6. Push the threaded piston rods short and long carefully and with some shock absorber oil through the premounted alum. shock absorber seals
as shown in position 14b, then mount the plastic damper piston with disk Ø3,2 and stop nut M3. Do not tighten the stop nuts M3 too firm, make
sure the plastic damper pistons can still be moved.

7. Screw the plastic adjusting

Position 14c rings with some oil on the alum. Position 14d
Parts are in Shock absorber
Upper alum. bag E shock absorber housing short and Parts are in
shock absor- long, mounted bag E
ber seal long as shown in position 14c.
8. Fix the assembled alum. shock
absorber seals with short piston Shock absorber
rod into the short shock absorber Plastic short, mounted
housing. adjusting
ring
Fix the assembled alum. shock
absorber seals with long piston
Shock absor-
ber oil 1000 rod into the long shock absorber
housing. Damper
pressure
9. Fill the shock absorbers with spring
shock absorber oil up to the top orange
Plastic adju- 2,4x40
and move the piston rod carefully
sting ring
several times in and out so that Plastic spring
the air bubbles in the oil come guide
upwards. As soon as no air bub-
Alum. shock bles appear anymore, pull the
absorber piston rod completely out and lock
housing
short + long the shock absorbers with the
upper alum. shock absorber seals. Damper
pressure
10. Mount the orange damper spring red
2,4x105
Lower alum. pressure spring 2,4x40, the plastic
shock absor- spring guide and red damper pres-
ber seal, pre-
mounted, sure spring 2,4x105 on the long Damper
short + long pressure
rear shock absorbers and secure spring
them with the alum. spring plates orange
2,4x105
as shown in position 14d. Fix the
orange damper pressure spring
2,4x105 on the short front shock
absorbers and secure it using the
alum. spring plates.

Alum. spring
plate
1. Fix the rear alum. damper plate Body clip Adjusting part
to the le/ri alum. rear axle mounts Position 15 spoiler mount
using M4x18 pan head screws Parts are in
and disks Ø4,3 ( Mount the cut- bag B,E+M
out of the alum. shock mount in
driving direction).
Rear alum. Plas
2. Mount the rear assembled lower damper Ø10xtic brace
plate 80
shock absorbers to the rear lower
alum. wishbones (medium threa- Screw
ded hole) using M4x20 pan head Spoiler 4,2x32
mount
screws. Screw M5x25 pan head
screws in the outer threaded holes Disk Ø5,3
of the alum. damper plate rear, Stop nut
Screw M5
then fix the shock absorbers at the M5x10
top using disks Ø5,3 and stop Screw
M4x14
nuts M5.
3. Mount the rear CFRP damper Rear shock Screw
protection to the le/ri alum. rear absorber M5x25
mounted
axle mount using M4x18 pan head
screws and disks Ø4,3 on both
sides of the rear CFRP damper Mount for
protection. pull start
4. Fix the spoiler mount at the rear
alum. damper plate using M4x14
cylinder head screws, mount the
plastic brace Ø10x80mm and the
adjusting parts spoiler mount in
between using 4,2x32 pan head
screws as shown in position 15.
Clip the body clips on the adju-
sting parts spoiler mount. Screw
M4x20
5. Assemble the mount for the pull
start to the rear alum. damper
plate using M5x10 pan head Rear CFRP Screw
screws as shown in position 15. damper pro- M4x18
tection Disk Ø4,3

Position 16 1. Mount the small alum. engine mount to the engine using
Parts are in M5x40 pan head screws and counter with M5 stop nuts.
bag H
For this purpose the original screws of the engine have to
Engine be removed.
2. Apply screw retention lacquer on the four headless pins
M5x20 and screw them into the engine housing until they
poke out of the housing approx. 9mm.
3. Press the engine flange for the engine quick fastening
(with the cutout facing the cylinder) on the housing or
respectively the headless pins and fix it using M5 stop
nuts.
4. Fix the carrier for the clutch shoes to the engine using
an M6x14 hexagon screw with pressed on disk.
Stop
nut M5 Hint: If the FG piston stop pin Item N°. 08542 is used, the
assembling of the clutch shoe carrier will be considerably
Engine flan-
ge for engine simplified.
quick
fastening
Alum. engine
Carrier for mount small
clutch shoes

Headless
Screw for carrier pin M5x20 Screw
M6x14 with disk M5x40
Stop
nut M5

All metric screws need to be secured with thread lock fluid.

 1. Insert the o-ring
Position 17 for the air filter adap- Screw
Parts are in ter in the basic body 4,2x13 Filter cover
bag H+J and fix it to the air fil-
Foam filter
Air filter ter adapter using
Engine adapter 4,2x13 countersunk
screws.

O-ring for
air filter
adapter Screw Screw
4,2x13 4,2x16
Basic
body
Screw
M5x16
2. Press the oiled foam filter on the basic body and fix it with the filter
cover and a 4,2x16 countersunk screw.
3. Mount the manifold to the engine using M5x16 pan head screws and
Silencer gasket silencer gasket.
Clutch
shoes
Disk Hint: The enclosed foam filter is ready-to-use and oiled. If at a later point
6x15x1
Clutch spring of time a filter is required which is ready-to-use, please proceed as fol-
n lows: in order to oil the foam filter place the filter together with some FG
ctio
ng dire filter oil for foam filter Item N°. 06441 in a plastic bag and press together
Manifold vi
Dri
Shaft washer to rub it in.
Set screw for clutch shoes

4. Kupplungsfeder in die Kupplungsbacken einhängen und Kupplungsbacken nach Abbildung aufeinander schieben (werksseitig vormontiert).
5. Place the shaft washers on the set screws for the clutch shoes and push them from the side with the arrows (running direction of the engine)
into the clutch shoes, then fix it on the clutch shoe carrier using 6x15x1 disks.
Hint: If the FG piston stop pin Item N°. 08542 is used, the assembling of the clutch will be considerably simplified.
Optional accessory
2. Impress the tuning clutch bell with 1. Pull the pre-filter for
Position 18 Pre-filter
two set screws 10x16x1 in the alum. for intake the intake air filter over
gear plate as shown in position 18, Parts are in air filter
bag I the completely moun-
now mount set screw 10x16x1 and ted air filter, pull it
steel gearwheel 18 teeth on the flats together with the lace
of the tuning clutch bell using M5x5 and fix it with a tie.
headless pins, secure with M6x10
pan head screw.
3. Assemble the alum. gear plate at
the alum. gear flange-engine mount 9. Fix the gearwheel
using M4x14 cylinder head screws. cover to the alum.
Screw M5x14 pan head screw into gearflange-engine
the alum. gear flange-engine mount, mount using an
but do not tighten yet. M4x10 pan head
Steel gearwheel screw and Ø4,3 disk.
4. Press the tuning gear shaft at the
Engine flange 14 teeth
side with the longer shaft flats flush for engine Gearwheel
Screw cover
into the alum. gearwheel adapter and quick M6x16
fastening
secure with M6x6 headless pins and Screw
M6x10 pan head screws. M4x10
5. Mount steel gearwheel 46 teeth to Disk Ø4,3
the alum. gearwheel adapter using
M5x10 pan head screws. Screw Headless
M5x14 pin M5x5
6. Press the tuning gear shaft through
the ball bearings of the alum. gear Tuning gear
plate and alum. gear flange-engine shaft
mount. Alum. longer
7. Press the steel gearwheel 14 teeth gear flange shaft flats
engine mount
on the tuning gear shaft as shown in Alum.
Alum.
position 18 and fix it using M5x5 gear gearwheel
headless pins on the flats of the plate adapter
Tuning Headless pin
tuning gear shaft, secure with M6x16 clutch bell M6x6
countersunk screw. Use high-strength
screw retention.
8. Plug the complete gear unit on the
engine flange for engine quick faste- Set screw Set screw
10x16x1 10x16x1
ning. Screw
M4x14
Screw
M4x14
Steel
gearwheel Screw
Steel 46 teeth M5x10
gearwheel
18 teeth
Headless
pin M5x5
Screw Screw
M6x10 M6x10
1. Insert the premounted engine in the alum. chassis as illustrated in position 13 and fix it
using an M4x25 pan head screw and disk Ø4,3 through the left alum. rear axle mount, also Position 19
fix it with the alum. connecting brace at the alum. gear flange-engine mount. Just apply the Parts are in
M4x25 pan head screw, do not tighten yet (see also position 20). bag H+K
2. Mount the pre-assembled engine in the alum. chassis using M4x14 countersunk screws
and engine fixing disks.
3. Fix the tank on the lower tank mount using M4x6 countersunk screws as shwon in posi-
tion 19, use medium screw retention.
4. Mount the pre-assembled tank with lower tank mount
on the alum. chassis using 4,2x16 countersunk screws.

Screw
M4x25
Disk
Ø4,3
Tank complete

nt
nk mou
Lower ta

Engine
fixing disk

Screw
M4x14
Screw
Screw 4,2x16
Screw
4,2x16 M4x6

Position 20
Parts are in
bag I

Screw
M5x14

1. Tighten the M4x25 pan

2. Tighten the M5x14 pan head screw after tightening
head screw at the alum.
the engine fixing screws.
gear flange-engine mount.

Screw
M4x25
Disk
Ø4,3
Alum. gear flan- Alum. con- Alum. rear
ge-engine mount nencting axle mount
brace left

All metric screws need to be secured with thread lock fluid.

 Install fuel hoses as illustrated and
Position 21
shorten if necessary. Parts are in
bag K

Return
hose
Venting hose

Position 22
Parts are in Intake hose
bag B
Clip the rope star-
ter in the holder

Plastic Position 23
brace short Parts are in
bag M

Plug pro- Alum.

tection damper
plate rear

1. Screw M4x20 headless pins centric into

the short roll bar and screw the alum.
distances Ø10x70mm on top, then mount
the complete roll bar through the CFRP
chassis stiffening to the alum. chassis Roll bar
short
using M4x25 countersunk screws.
2. Screw M5x30 headless pins centric into ssis
cha
the plastic braces Ø10x60 as shown in lum.
A
position 23, then screw on the long plastic
braces.
3. Fix the body mounts from the bottom at
Screw
the long plastic braces into the front boring 4,2x22
using 4,2x22 countersunk screws and
press the body clips on. Mount the long
Headless pin
pre-assembled plastic braces to the rear Screw M5x30
alum. damper plate and to the short front 4,2x22 Plastic brace
roll bar using 4,2x22 and 4,2x32 pan head Screw Ø10x60
M4x25
screws as shown in position 23. Plastic
4. Fix the short plastic brace to the long brace long Screw
plastic brace using 4,2x22 pan head 4,2x22
screws as illustrated in position 23. Alum. Screw
distance 4,2x32 Body
5. Assemble the plug protection at the long Ø10x70 mount
plastic braces using 4,2x13 countersunk Body clip
Screw
screws. 4,2x13

Headless pin
M4x20
 Position 24
Parts are in
bag O

Manifold

Hose clamp

Exhaust hose

FG Steel-Power
Tuning pipe

Heat one end of the exhaust hose slightly

with a lighter and press it on the FG Steel-
Power Tuning pipe as shown in position 24,
then fix it using a hose clamp. FG Steel-Power
Tuning pipe
Heat up the exhaust hose once again and
press it with the second hose clamp on the
manifold, then fasten it.

Headless
pin M5x5

Fixing wire
for silencer

Position 25 Screw M4x10

Parts are in Disk Ø4,3
bag O
Alum.
distance
Ø8x37,5
1. Fix the alum. distance Ø8x37,5 to the alum. chassis using M4x14
countersunk screw. Bend the fixing wire for the FG Steel-Power
Tuning pipe as illustrated in position 25 and fasten it at the alum.
distance Ø8x37,5 using M4x10 pan head screw and disk Ø4,3.
2. Bend the second fixing wire for the FG Steel-Power Tuning pipe as
illustrated in position 25 and fix it at the alum. chassis in the front left
side by using M4x14 pan head screw, disk Ø4,3 and stop nut M4.
Clamp the fixing wire using an M5x5 headless pin. Adjust and fix the
Tuning pipe with both fixing wires in a way that the pipe does not
touch other parts.
Alum. chassis

Headless
pin M5x5

Fixing wire
for silencer

Screw M4x14
Disk Ø4,3
Stop nut M4

All metric screws need to be secured with thread lock fluid.

 2. Mount distance bolts Ø8x28mm to the right ABS
Position 26 splash guard using 4,2x13 pan head screws and
Parts are in Throttle/brake
bag L servo disks Ø4,3 as shown in position 26.
3. Fix the small plastic servo mount to the alum.
Alum. servo chassis using 4,2x16 countersunk screws. Mount
mount the throttle/brake servo and brake servo into the
Screw Steering servo small plastic servo mounts using the enclosed
M3x16 fixing rubber bushings and screws as shown in
Disk Ø3,2
position 26.
4. Fix the alum. servo mount to the alum. chassis
using M4x10 countersunk screws. Mount the stee-
Steering servo
Alum. chassis ring servos into the alum. servo mounts using the
enclosed fixing rubber bushings, M3x16 pan head
screws and disks Ø3,2 as shown in position 26.
Brake
servo 5. Assemble the receiver battery to the alum. bat-
Dist tery brace using insulating tape as illustrated in
Ø8x anzbolz
28 en position 27.
Plas 6. Fix the aerial mount at the top part of the recei-
mountic servo
t sma
ll
ver box using a 2,9x19 pan head screw as shown
in position 28. Press the aerial tubing into the aerial
Disk ABS splash mount and clamp it using a 2,9x9,5 pan head
Screw guard
Ø4,3 4,2x16 screw.
Screw 7. Press the bottom part of the receiver box on the
M4x10 Screw
Screw Screw M4x10 distance bolts Ø8x28mm. Connect the servo cable,
4,2x13 4,2x13 battery cable a.s.o. to the receiver and check on
function.
Screw Screw
4,2x16 4,2x16 8. To lead the cables through you have to drill a
Adjustable body
mount hole of approx. Ø8mm at a suitable place of the
receiver box top.
Screw 9. Store receiver and the rest of the cables in the
2,9x9,5 1. Mount the adjustable body mounts on the alum. chassis receiver box, push thew aerial cable of the receiver
using 4,2x16 countersunk screws. Mount 2,9x9,5 pan head into the aerial tubing.
O-ring screws in the second boring from the top of the adjustable
Ø6x3
body mounts, press the o-rings Ø6x3 on and secure the 10. Place an o-ring between the receiver box bot-
tom and receiver box top for sealing.
Body clip alum. battery holding brace with body clips.
11. Screw the receiver box on the distance bolts
Ø8x28mm using 4,2x16 pan head screws.
Hint: Cover the bottom part of the receiver box with some foam in order to protect the
receiver against vibrations.

Before you start mounting the remote control components, please

also thoroughly read the enclosed RC manual and deal with trans- Aerial tubing
Position 28
mitter, receiver and servos. Charge the receiver and transmitter bat- Parts are in
teries and check the parts on their function. bag L

Position 27
Parts are in
bag L Screw
2,9x19

Screw
Receiver box 2,9x9,5
Aerial mount
Screw
4,2x16

Alum. bat-
tery holding
brace Due to the constricted space
conditions we recommend to
use the FG Mini Racing pack
ry
te

06543/01 for the receiver/

at
rb

servo power supply. Additio-

ive
ce

nally the FG receiver cable

Re

Item N°. 06547/02 or FG recei-

ver cable with switch FG/JR
Item N°. 06551 is required.

All metric screws need to be secured with thread lock fluid.

 Screw Adjust track rod to
Alum. joint ball M4x16
Adjusting screw approx. 71 mm
ri./le. M7x110
Alum.
joint
ball
Ball joint
10mm M7 Track rod
mounted
Ball joint Servo saver
10mm M7 Screw Stop Screw mounted
2,9x13 nut M4 M3x25
Position 30
Screw Parts are in
2,9x13 bag L
2. Screw ball joints 7mm on the track
rods ri/le M4x56mm and impress
1. Screw the ball joints 10mm M7 on the adjusting screws Ball joint
7mm steel balls 7mm into the ball joints.
ri/le M7x110mm as shown in position 30 and impress the Steel ball 3. Screw M3x25 pan head screws

Steering rods
alum. joint balls in the ball joints 10mm M7, screw 2,9x13 7mm
from the bottom into the inner

mounted
pan head screws into the ball joints 10mm M7 and adjust Disk Ø3,2 borings of the mounted servo saver
the ball clearance. Fix the mounted track rods to the pre- as shown in position 30. Fix the stee-
assembled servo saver (collar of the alum. joint ball must Stop ring rods to the mounted servo saver
face the mounted servo saver, see illustration) using M4x16 nut M3
(the collar of the steel ball 7mm must
cylinder head screws and stop nuts M4. face the servo saver) using disks
Steering rods
ri./le., M4x56 Ø3,2 and stop nuts M3 on the M3x25
pan head screws
Ball joint
7mm
Position 29
Parts are in Tension sleeve Steel ball
bag L for servo saver 7mm

1. Impress the tension sleeve for servo saver from the top through alum. servo saver part B and servo
Servo
saver saver part A as shown in position 29.
Part A 2. Mount the servo saver spring with nut M10 for servo saver on the thread of the tension sleeve
Alum. servo for servo saver as shown in position 29 and check servo saver on smooth running.
saver, Part B
3. Lubricate the servo saver axle slightly and press it from the bottom into the tension sleeve as
shown in position 29.
4. Fix the alum. servo saver strap at the servo saver axle using an M5x16 countersunk screw.

Position 31
Parts are in
Servo bag L
saver
spring

Nut M10 for Servo saver

servo saver mounted

Servo saver
axle

Alum. servo
saver strap Alum. servo
saver strap

Screw
M5x16
1. Switch the remote control
on and set the trimming of the
steering to mid-position.
Alum. chassis
Position 32
Parts are in
bag L
Screw
M4x10
Screw M3x18
Steering rods Disk Ø3,2
Mount the pre-assembled servo saver
mounted Stop nut M3 with alum. servo saver strap on the alum.
chassis as illustrated in position 31 using
M4x10 countersunk screws.
Servo arm
2. First mount an assembled steering rod (collar of the ball
must face towards the servo arm) to the servo arm using
M3x18 pan head screw, disk Ø3,2 and stop nut M3 as shown
in position 32. Press the servo arm on the toothing of the stee-
ring servo as illustrated in position 32 and fix it with enclosed
screw. The servo arm should be mounted in 90° position to the
steering servo, it may be necessary to shorten it depending on
the version. Now fix the second assembled steering rod to the
second servo arm in the same way, both steering rods must
have the identical length, make sure you are able to press the
servo arm easily and without any resistance on the toothing of
the steering servo.
 1. Secure the impressed ball
Position 33 bushes in the front lower alum.
Parts are in wishbones with M3x6 pan head
bag F
screws.
2. Press the guide bushes with
collar into the front lower alum.
wishbones.
3. Screw the M5x16 headless
pins centric from below into the
front lower alum. wishbones as
shown in position 33 (use screw
retention).
Stabilizer Alum. front
4mm front axle housing
Place the front lower alum. wishbones in the alum.
Screw front axle housing as shown in position 33 and impress
M4x16
the wishbone pins 6x106mm (threaded hole must face for-
06
6x1 wards) into the alum. front axle housing and front lower alum. wishbones. Make
e pin sure the wishbones can be moved easily up and down.
n
hbo
Stabilizer Wis 4. Screw ball joints 7mm on the M4x14 headless pins until they are in contact and 90°
Headless
mount front pin M5x16 distorted. Impress each one steel ball 7mm and steel ball Ø7x5mm, Ø4 in one side of
Guide bush
with collar the ball joints 7mm.
5. Press the ball joint 7mm (steel ball side Ø7x5mm, Ø4) on each one end of the front
Steel ball 7mm
stabilizer 4mm and fasten with collet 4mm and headless pin M3x3.
Screw M3x18 Front lower 6. Mount the ball joint 7mm (steel ball side 7mm) to the front lower alum. wishbones
Ball joint 7mm alum.
wishbone (collar of the steel ball must face forwards) using M3x18 pan head screws.
Headless pin M4x14 7. Impress the front stabilizer mount with front stabilizer 4mm into the alum. front axle
Steel ball Ø7 x5mm, Ø4 carrier as shown in position 33 and fix with M4x16 pan head screws.
Collet 4mm Hint: To remove the front lower wishbone pins 6x106mm screw an M4 screw into the
threaded hole of the wishbone pin 6x106mm and pull it out.
Headless pin Screw
M3x6 Ball bush
M3x3
Mount the alum. steering lever to the front alum. Alu-Achsschenkel Front right
uprights right/left using M4x12 cylinder head screws as Position 34 vorne links alum. uprights
Ball bearing
shown in position 34. Fix the plastic steering stop shor- Parts are in 15x28x7
tened to the alum. steering levers using 4,2x22 pan bag F
head screws. Ball bearing
17x26x7
Hint: Always mount the Position 35
taper disks with the thinner Screw
Parts are in 4,2x22
side facing the ball bag F
bush.
Screw M4x12
Alum. stee-
ring lever
1. Screw the wishbone Tipp: The front alum. uprights on the right and left
thread rods M10/M8x108 side are the same, according to the position of alum.
Plastic stee-
into the front upper ring stop steering lever and plastic steering stops they have to
plastic wishbone, then shortened be built differently.
screw the ball joints for
M8 on the wishbone thre- 2. Press the wishbone pins 6x87mm through the pre-assembled front upper
ad rods M10/M8x108mm plastic wishbones into the alum. front axle housing as shown in position 35 and
and impress the alum. joint secure with Ø5 securing disks.
ball Ø5/10x15mm into the 3. Press each four adjusting clips in the front between alum. front axle housing
ball joints for M8. and front upper plastic wishbones on the wishbone pins 6x87mm.
Securing 4. Screw M5x25 headless pins from the top into the front upper plastic wishbo-
Adjusting disk Ø5
clips Alum. front nes.
axle housing
5. Mount ball diff. driving axle, protection bellow, distance disk and
7 balls for driving shaft on the cardan joint for front axle in the same
6x8 Headless
Tra

ne pin way as the ball driving shafts at the rear axle (see mounting instruc-
ck

hbo pin M5x20

Wis Ball tion, position 11) and impress into the front differential.
ro
d

Balls for diff.

driving driving 6. Impress the cardan joint driving shafts in the pre-
Front upper shaft axle Screw
M4x20 assembled alum. uprights left and right and mount alum.
plastic
wishbone Nut M4 square wheel driver 9,5mm/M6 (offset facing the bearing)
Distance Front lower
disk alum. wishbone with M6x6 headless pins on the flats of the cardan joints
Alum. for front axle. Use high-strength screw retention.
Screw steering
4,2x22 lever Plastic 7. Fix the le/ri alum. uprights to the lower alum. wishbones
Protection
bellow Screw steering with two disks Ø5,3 between taper disk and alum.
Wishbone M4x12 stop
thread rod Cardan Screw shortened uprights by using M5x25 countersunk screws.
M10/M8x108 joint for M5x25
front axle Taper 8. Mount the alum. le/ri uprights to the assembled upper
disk Front alum. plastic wishbones with a disk Ø5,3 between alum. joint
Disk
Ø5,3 upright ball Ø5/10x15mm and alum. uprights using M5x25 pan
Alum. Ball
joint ball joint Alum. Headless head screws.
Ø5/10x15mm for M8 square pin M6x6
wheel driver 9. Mount the track rods (collar of the alum. joint ball must
Screw 9,5mm/M6 face the alum. steering lever) into the second thread hole
M5x25 Screw
Ø5,3 Wheel nut
from the top using two M4 nuts.

All metric screws need to be secured with thread lock fluid.

1. Mount the support for body mount with body clip to the adjustable body mount 54mm and Position 36
fix it to the reinforcing plate for front axle as shown in position 36. Parts are in
bag G
2. Fix the front alum. damper plate to the reinforcing plate for front axle using M5x14 counter-
sunk screws (see position 36).
3. Mount the assembled reinforcing plate for front axle on the alum. front axle housings using
M4x10 pan head screws.
4. Now fix the reinforcing plate for front axle to the servo saver axle using M5x16 pan head
screw and disk Ø5,3.
Adjustable body
Position 37 mount 54mm,
Parts are in support for body Screw
mount,
bag E+G body clip M4x14
Front Disk Screw
alum. Ø5,3 M5x16
damper
plate Screw

Fro
Screw 4,2x16
M5x14

nt b
um
per
Screw
M4x8
Disk Ø4,3
Front damper
protection right
Screw
M4x10
Reinforcing
Front Screw plate for front
alum. M4x10 axle
damper
plate 5. Mount the front bumper to the alum. chassis using M4x8
Screw pan head screws and Ø4,3 disks, also fix the bumper at the
Mount M5x25
alum. front axle housings using M4x14 pan head screws.
the front Disk Ø5,3
assembled Stop nut Mount the throttle rods to the carburetor arm using
shock absor- M5
collets and M3x3 headless pins. Leave a slight clea-
bers at the bottom rance between collets and carburetor arm. Pay atten-
Ad shbo
wi

with M4x22 pan

jus ne

tion that the carburetor arm is free movable.

t th to

head screws and

e f app

le/ri damper protection

ron ro

into the outer thread Front

t u x. 6

lower alum.
pp

holes to the front lower

wishbone
er 1mm

alum. wishbones as
Front damper
illustrated in position 37. protection
Fix the le/ri damper left
protection at the inner thread holes
to the front lower alum. wishbones.
Screw M5x25 pan head screws
into the second thread hole Screw Carburetor
M4x22 arm
from the outside of the front Collet
alum. damper plate, then fasten
the top of the shock absorbers with Ø5,3 disks and
stop nuts M5. Headless
pin M3x3
Throttle rods
1. Mount the distance bush Ø5x20 to the Position 39
Parts are in
servo arm using an M3x10 pan head screw bag N Position 38
as shown in position 39. Screw nut M3 on Parts are in
the headless pin M3x20 and turn it into the bag N
distance bush Ø5x20 until approx. 12mm are
left visible, now counter with M3 nut.
2. Push the collet, pressure spring, push rod
grommet and collet on the throttle rods, the-
reby press the push rod grommet on the ds
headless pin M3x20 and secure with an M3 Throttle ro
stop nut. Fix the collets with M3x3 headless Headless pin
pins. Switch on the remote control system. M3x20
Stop nut M3
Adjust servo for throttle/brake in neutral posi- Collet
Headless pin g
tion. Now clamp the collet at the push rod M3x3 re sprin
grommet with an M3x3 headless pin. Adjust Pressu
transmitter at full throttle position and check
if the carburetor arm is set at full throttle
Collet
position, too. Nut Headless pin
Push rod M3 M3x3
Hint: Do not tighten the stop nut M3 at the grommet Distance
push rod grommet. Push rod grommet and bush Ø5x20
throttle rods must be free-moving, easy Screw
Servo
movable and mustn’t touch or jam. arm M3x10

Throttle/brake
servo
 Brake tube to the
Position 40 front wheels
Parts are in
bag Q

Front disk brake

Angle Protection
connection cap

Brake servo Servo

arm
Brake ro
ds

Main brake Collet

cylinder Collet
Pressure Push rod Stop Screw
spring grommet nut M3 M3x18

Front disk brake All metric screws need to be secured with screw
retention lacquer, pay attention to enclosed brake
Position 41 manual.
Parts are in
bag Q 1. Mount each one angle connection and one valve
T-piece each main brake cylinder as described in position 40
and 43. Do not tighten the valves too firm, otherwise
the valve seat might be damaged.
Brake tube
2. Mount the main brake cylinders on the chassis
plate for the front wheels (right driving direction)
respectively the rear wheels (left driving direction) as
shown in position 40 and 43.
3. Place the brake disks on the square wheel drivers,
then fasten the brake calipers at the uprights using
M3x30 screws. Now mount the angle connections
and the valves as described in position 42 and 45.

The brake tube at the front

4. Arrange the brake tubes as illustrated. respectively the rear axle
Pay attention to the following when you Bra must not be squeezed or
mount the brake tube: Shorten the brake ke pulled by chassis compo-
tub
tube only with a sharp knife or the FG e nents during deflecting or
cutting knife Item N°. 09449! Please steering.
make sure that the brake tubes to front Cable clamp
respectively rear axle are long enough Protective hose
and allow the full steering angle (frant Brake disk
axle) respectively spring defection. Press
the brake tubes completely into the T-
pieces respectively angle connections.
Don’t lay the brake tubes too close at hot
vehicle components as exhaust manifold
or silencer. Angle
connection

Position 42
Parts are in
bag Q
Front disk brake
Screw
Brake caliper M3x30
Rear disk brake

Brake tube to
Position 43 the rear wheels
Parts are in
bag Q

Angle con-
nection

Protection
cap

Throttle/Brake servo
Main brake
s cylinder
Servo e rod
arm Brak

g
sprin
sure
Pres

Stop
nut M3 Collet

Push rod
grommet
Collet

Screw
M3x18

Position 44
The brake tube at the front respectively the rear ax- Parts are in
le must not be squeezed or pulled by chassis com- Brak bag Q
e tub
ponents during deflecting or steering. e
Cable clamp

T-piece

Cable clamp

Cable clamp

Position 45
Parts are in 5. Install the brake rods with pressure
bag Q spring and collets as described in position
Protective hose
40 and 43. Left side in driving direction for
the rear axle, right side for the front axle.
According to the mounting height and the
size of the servos the brake rods need to
be bent slightly towards the main brake
Brake disk Angle con- cylinder. Bend the brake rods according to
nection the circumstances. Nevertheless it should
run smoothly and should not touch
anywhere.
6. Fill and bleed the brake system. For fil-
ling and bleeding please refer to the enclo-
Screw sed brake manual.
M3x30 7. Place rubber protective caps on the val-
Brake caliper ves.
8. Impress securing rings into the angle
connections and T-pieces

Rear disk brake

Exploded view for
Leopard 4 Competition, Item N°. 67000 8501/2
6743
E.67000-290710
8500/1 8500/3 6067
8491 8499/3 8496/1 8500/1
6920/8 6920/8
8491
8500/2 6067 8496/1 8500/1 8500/2
67320 Alum. 6920/8 8500/2
shock absorber 8499/3
67320/3 long, Ø24, 2pcs. 66295/100
Shock absor-
67330 Alum. 67320/11 67320/15 ber oil 1000 8500/3
shock absorber 8499/1
66258/7
short, Ø24, 2pcs. 8491
67320/5
8499/1 6067
6743
8486/3 6068 8501/2
67312 8493/5
67330/1 4fold self-locking 6068 4fold self-locking
67320/12

67320/01 67315 8381

6738/3
6734/3
67320/10

8381/1 8381
67320/8
6350/1 6350 6349
67320/9
6732/4
67320/13
67320/02

8381/3 8380/3
67320/7 8380/8 8380/1
67320/4
67330/2

8380/4 6920/6
6481/4 8380/8
67303 67302
67320/06

67320/14 6350
8380/7 8381/1 8381
8380/6

67151
/4
6734
25 /12
69
Front tire
glued
/4
6734
/12
69 5
2

60230 67284/1
6724

6925/14 66251
3

6925/10 67270
6734/4 /7
66258
6728

258 /6
6925/8 66 67284
7
67260

7155
6920/4

6925/16 66256
68253 67151
67260/7 66254
66257
0

68252 66254
6924/18 67260/1 6012
6013
67240
6728

6926/16
66245 6929/14
66255 6734/3 6920/10 6912/16 6734/5
7

67260/5 8514/8 6920/14 924/16

6 68327/1
6928/3 6912/16 7154/1
6069/2 6732/5
7100
6922/14 7102/5 6924/25
7080/3 69241 6914/9 68423/1
66250
66245
4412 66268 6013
6920/14 6930/20 4493/3 68323 66244/1
6732/5 6932/16
6734/5 68266 6916/22 7475/2 6738/3 67241
6926/25 7080/2
6738/4 68325/1
6738/5 1097/1 6930/16 6932/12
6914/13
6727

66270/2 6738/3
66271
67228 68326
5

67267 66244/1
67302
66245
68324/1
67265

66270/1 66270/4
67336 6924/18
10027/7
6029/8 6078/5
4429/2 7475/2 67239
6917/6 6926/25 6933/6
6925/22
6107 6922/16
6922/25 4466 6734/5 7475/1 6932/20 6739/4 6920/10
6113
 6912/13
60100/2 6464/4 6912/16
67150 Bodyshell 66218/1
6451/3 6464/5 6465/1
7384 6451/4

6912/13
6738/5

67299/2 6926/40
5/1
67155 Model stickers 6020 648
6923/16

692
8
6926/16
7332 603 6925/10 6468
6734/4 66217

8/3
7473/2
6930/5
6402/1 7315 6920/14 66211
7118 6925/25
6926/14
7315/1 6036/5
7318 6734/4
6738/3 8/3
692 6925/10 7316/1 66216
0 67238
9/1 602 46/
1
501 672 6734/4
7317/11 6038
4/2
653 6739/3 67299/5
7318 6038 6932/14
1018/5 6930/5
6920/14
6291/3 7472
6924/10 6933/6
6920/14 6490
6734/4 6738/4
67299/1 1039 6492/1
6040/5
6932/14
6926/10
6925/14

6745
6930/5

6291/3 6930/5 6917/16

6432
6745 6917/16

6920/18 3024
6038 67251
60239/1
60238 6738/4
6912/22 6916/32
6914/19 60239 6930/30 67244/1 6916/22
6022/1 6916/32 6932/14
6916/22
6914/9 5014/5
0 6925/20
6916/16 6912/16 6621 67250
6912/13 6734/4 67244/2
6013
41 66212
67247 662 6932/14
6204/1
58/5
6916/13 662 673
6723

66207 6926/10 35
6912/16 6925/18
0

1
36/ 66208
662
6734/4
6068 6734/4
1 8489 8495
35/ 67236
662
6067/2
8486 6925/18
6066/2
8499/1 6734/4
6920/40 8499/3
672 60/5
672 9/14
692

8493/5
60/

68221 6924/20
7071/1
2

67244 67225/3 66245 67260/4

6929/20 67225/2 6929/4
67235 67225/1
67245 6069/2 6734/5 6926/25
6929/4
1097/1 6738/5
6922/14 67313
67270 27
6732/5 672
6922/14
4412
6073/5 67303
67232 6930/20
6929/4 67276
6925/20
0/3
6727 6036/5 67225

37/1 Rear tire

662 7080/2 glued
0/2 5/5
6727 6912/16 66222 67228 1097/1 607 7080/3
7100
2/3 0/25 66223 6732/5
6727 692 6928/3
6479/2
6912/16 6479/1 6079/1
6912/16 68220 6077/8
38/1 6078/5
6920/10 692 6734/4
10027/7 6914/13 6933/6
6925/14 6926/25 7475/4 6107 6113
Spare parts list for Item N°. 67000 Item N°. Description Item N°. Description Item N°. Description
Leopard 4 Competition
Stand 29.07.10 06916/16 Pan-head sheet met. screw w. Torx 4,2x16, 15pcs. 08380/06 Tank gasket, 2pcs. 67236 Alum. rear axle mount right Leopard, 1pce.
06916/22 Pan-head sheet met. screw w. Torx 4,2x22, 15pcs. 08380/07 Safety ring, 2pcs. 67238 Alum. gear flange engine mount Leopard, 1pce.
Item N°. Description 06916/32 Pan-head sheet met. screw w. Torx 4,2x32, 15pcs. 08380/08 Tank cap/pressure plate w. ventilation, each 1pce. 67239 Aluminium servo saver bridge Leopard 4, 1pce.
01018/05 Alum. distance bolt Ø5x20mm, 1pce. 06917/06 Pan-head flange screw w. Torx M3x6, 10pcs. 08381 Fuel hose black 1,5m, 1pce. 67240 Alum. servo retainer, 2-parts, fixed, 2pcs.
01039 Alum. gear plate EVO/Comp., 1pce. 06917/08 Pan-head flange screw w. Torx M3x8, 10pcs. 08381/01 90° connection, 2pcs. 67241 Steering rod r./l., M4 x 56mm, 2pcs.
01097/01 Guide bush with collar, 6pcs. 06917/16 Pan-head flange screw w. Torx M6x10, 5pcs. 08381/03 Vent nipple M5, 1pce. 67243 Aluminium battery brace 87mm, 1pce.
03024 Plastic disks, 4pcs. 06920/06 Countersunk screw w. Torx M4x6, 10pcs. 08486 Alum. differential housing, 1pce. 67244 Roll cage short, 1pce.
04412 Protective bellow for dogbones, 2pcs. 06920/08 Countersunk screw w. Torx M4x8, 10pcs. 08486/03 Alum. diff.housing,fourfold,self-lock., 2010, 1pce. 67244/01 Plastic brace Ø10 x 60mm, 2pcs.
04429/02 Taper disk 5mm boring, 4pcs. 06920/10 Countersunk screw w. Torx M4x10, 10pcs. 08489 O-rings, 2 pcs. 67244/02 Plastic brace Ø10 x 80mm, 2pcs.
04466 Ball-type nipple f. alum. wishbone, 2pcs 06920/14 Countersunk screw w. Torx M4x14, 10pcs. 08491 Thrust ball bearing 5x12x4, 1pce. 67245 Aluminium distance Ø10 x 70mm, 1pce.
04493/03 O-rings f. servo saver Ø6x3, 4pcs. 06920/18 Countersunk screw w. Torx M4x18, 10pcs. 08493/05 FG ball bearing 15x28x7w. grease filling, 2pcs. 67246/01 Throttle rods Leopard 4, set
05014/05 Bolt for battery holder, 2pcs. 06920/25 Countersunk screw w. Torx M4x25, 10pcs. 08495 FG ball bearing 15x28x7w. grease filling, 2pcs. 67247 Distance bolt Ø8 x 38mm, 2pcs.
05019/01 Pressure spring 0,4x5x25mm, 2pcs. 06920/40 Countersunk screw w. Torx M4x40, 10pcs. 08496/01 Pressure disk, 2pcs. 67250 Wing mount rear Leo, 2pcs.
06012 Body bolts, 4pcs. 06922/14 Countersunk screw w. Torx M5x14, 10pcs. 08499/01 Needle bearing for differential, 2pcs. 67251 Adjustment part wing mount, 2pce.
06013 Body clips, 10pcs. 06922/16 Countersunk screw w. Torx M5x16, 10pcs. 08499/03 Steel bush 8x12x5, 2pcs. 67260 Front stabilizer 4mm, Leopard 4, set
6020 Collets 2,1 mm, 5pcs. 06922/25 Countersunk screw w. Torx M5x25, 10pcs. 08500/01 Stop plate, 2pcs. 67260/01 Steel ball Ø7 x 5mm, hole 4mm, 2pcs.
06022/01 Flexible aerial and mount, 1pce. 06923/16 Countersunk screw w. Torx M6x16, 10pcs. 08500/02 Friction disk, 2pcs. 67260/02 Steel ball Ø7 x 5mm, hole 5mm, 2pcs.
06029/08 Ball-and-socket joint for M8, 4pcs. 06924/10 Pan-head screw w. Torx M3x10, 10pcs. 08500/03 Diff. gearwheel, self-locking, 2pcs. 67260/04 Aluminium collet 5mm, 2pcs.
06036/05 FG ball bearing 10x19x7 w. grease filling, 2pcs. 06924/16 Pan-head screw w. Torx M3x16, 10pcs. 08501/02 Stop disk, 2pcs. 67260/05 Ball-and-socket joint 7mm, 4pcs.
06038 Engine mount washers, 4pcs. 06924/18 Pan-head screw w. Torx M3x18, 10pcs. 08514/08 Collet set 4mm, 4pcs. 67260/07 Guide f.front stabi 4mm Leo 4, 2pcs.
06040/05 FG ball bearing 10x22x6 w. grease filling, 2pcs. 06924/20 Pan-head screw w. Torx M3x20, 10pcs. 09438 Hydr. brake f. front a. rear axle, set 67265 Front lower alum. wishbone Leopard, 1pce.
06066/02 Diff. gearwheel A reinforced, 2pcs. 06924/25 Pan-head screw w. Torx M3x25, 10pcs. 10027/07 Ball-and-sock. joint 10mm M7, length., 4pcs. 67267 Wishbone thread rod M10/M8 x 108mm, 2pcs.
06067 Differential gearheel B, 2pcs. 06925/08 Pan-head screw w. Torx M4x8, 10pcs. 60100/02 Rear spoiler white, 1pce. 67270 Alum. chassis Leopard 4, 1pce.
06067/02 Diff. gearwheel B reinforced, 2pcs. 06925/10 Pan-head screw w. Torx M4x10, 10pcs. 60230 Front bumper Baja, 1pce. 67270/02 CFK chassis stiffening f. Leopard, 2pcs.
06068 Bevel differential gear axle, 1pce. 06925/12 Pan-head screw w. Torx M4x12, 10pcs. 60238 Plug protection, 1pce. 67270/03 Insert bush f.chassis stiffening Leopard, 4pcs.
06069/02 Ball diff. axle, 1pce. 06925/14 Pan-head screw w. Torx M4x14, 10pcs. 60239 Plastic brace long, 2pcs. 67275 Universal joint f. front axle Leopard compl., 1pce.
06073/05 Wishbone pin hardened 6x63mm, 2pcs. 06925/16 Pan-head screw w. Torx M4x16, 10pcs. 60239/01 Plastic brace short, 2pcs. 67276 Ball driving shaft rear 137mm, 1pce.
06075/05 Wishbone pin hardened 6x65mm, 2pcs. 06925/18 Pan-head screw w. Torx M4x18, 10pcs. 66207 Plastic gear disk rear 42t. 4WD, 1pce. 67284 Reinforcing plate f.fr.-axle Leopard 4, 1pce.
06077/08 Distance bush for rear upright, 2pcs. 06925/20 Pan-head screw w. Torx M4x20, 10pcs. 66208 Steel gear wheel 48t. 4WD, 1pce. 67284/01 Rubber plug, 2pcs.
06078/05 FG ball bearings 8x22x7 w. grease filling, 2pcs. 06925/22 Pan-head screw w. Torx M4x22, 10pcs. 66210 Rear axle cover 4WD, 1pce. 67287 Front aluminium damper plate, Leopard, 1pce.
06079/01 Ball driving axle, 1pce. 06925/25 Pan-head screw w. Torx M4x25, 10pcs. 66211 Gear wheel protection 4WD, 1pce. 67299 FG Steel-Power Tuning pipe Leopard 4, compl., set
06107 Alum. square wheel driver 9,5mm/M6, 2pcs. 06926/10 Pan-head screw w. Torx M5x10, 10pcs. 66212 Alum. connection rod gear 4WD, 1pce. 67299/01 FG Steel-Power Tuning pipe Leopard 4, 1pce.
06113 Wheel nuts M6, self-locking, 10pcs. 06926/16 Pan-head screw w. Torx M5x16, 10pcs. 66216 Tun. gear shaft hardened 4WD, 1pce. 67299/02 Manifold f. Tuning pipe 67299/01, black, 1pce.
06204/01 Mount for pull starter, 1pce. 06926/25 Pan-head screw w. Torx M5x25, 10pcs. 66217 Steel gear wheel 14t. narrow, 1pce. 67299/05 Aluminium distance Ø8 x 37mm, 1pce.
06291/03 Fastening wire f. Tuning pipe, 2pcs. 06926/40 Pan-head screw w. Torx M5x40, 10pcs. 66218/01 Basic body f. inlet silencer, 1pce. 67302 Damper spring orange, 2,4x105mm, 2pcs.
06349 Pendulum, 1pce. 06928/03 Headless pin w. Torx M3x3, 15pcs. 66222 Bearing shaft f. tension. pulley housing 4WD, 1pce. 67303 Damper spring red, 2,5x105mm, 2pcs.
06350 Fuel tube black, 1pce. 06929/04 Headless pin w. Torx M4x4, 15pcs. 66223 Plastic bearing seat 4WD, 2pcs. 67312 Damper spring orange, 2,4x40mm, 2pcs.
06350/01 Rubber gaskets, 2pcs. 06929/14 Headless pin w. Torx M4x14, 15pcs. 66235/01 Lower part belt channel, 530, 1pce. 67315 Plastic spring guide Ø25, 2pcs.
06402/01 Exhaust hose 21x25x50, 1pce. 06929/20 Headless pin w. Torx M4x20, 15pcs. 66236/01 Upper part belt channel, 530, 1pce. 67320 Aluminium shock absorber long, Ø24, 2pcs.
06432 Steel gearwheel 18 teeth, 1pce. 06930/05 Headless pin w. Torx M5x5, 15pcs. 66237/01 Toothed belt 15mm, 530, 1pce. 67320/01 Alum. shock abs. housing Ø24mm , long,1pce.
06451/03 Air filt. adapt.f. Zen.G230/260,CY, 1pce. 06930/16 Headless pin w. Torx M5x16, 15pcs. 66241 Receiver box 4WD, 1pce. 67320/02 Threaded piston rod Ø4,5 x 117mm, 1pce.
06451/04 O-rings f. air filter adapt.19x1,5/ 57x2,5 , 2pcs. 06930/20 Headless pin w. Torx M5x16, 15pcs. 66244/01 Ball-and-socket joint 7mm f.M4, 30mm, 8pcs. 67320/03 Lower aluminium shock absorber seal, Ø24, 1pce.
06464/04 Foam filter, 2pcs. 06930/30 Headless pin w. Torx M5x30, 15pcs. 66245 Steel ball 7mm, 4pcs. 67320/04 Upper aluminium shock absorber seal, Ø24, 1pce.
06464/05 Foam filter oiled, 2pcs. 06932/12 Socket head cap screw w. Torx M4x12, 10pcs. 66250 Alum. front axle housing left 4WD, 1pce. 67320/05 Plastic adjustable ring Ø24, 1pce.
06465/01 Filter cover, 1pce. 06932/14 Socket head cap screw w. torx M4x14, 10pcs. 66251 Alum. front axle housing right 4WD, 1pce. 67320/06 Alum. spring plate Ø24, 1pce.
06468 Preliminary filter f. inlet air filter, 1pce. 06932/16 Socket head cap screw w. torx M4x16, 10pcs. 66254 Bearing shaft, 6x50mm, 1pce. 67320/07 Plastic bush Ø4,5 / Ø7 x 4mm, 4pcs.
06479/01 Rear alum. 08 upright, left, 1pce. 06932/20 Socket head cap screw w. Torx M4x20, 10pcs. 66255 Ball bearing 6x15x5, 4pcs. 67320/08 Plastic guide disc, 4pcs.
06479/02 Rear alum. 08 upright, right, 1pce. 06933/06 Headless pin w. Torx M6x6, 15pcs. 66256 Front plastic toothed belt wheel 42t. 4WD,1pce. 67320/09 Volume compensation Ø20mm, 4pcs.
06481/04 O-ring 20x1,5mm, 4pcs. 07071/01 Stabilizer 5mm rear, 1pce. 66257 Front plastic stop disk left 4WD, 1pce. 67320/10 Plastic shock piston, 2pcs.
06485/01 Alum. eng. mount sm. 1:6/Zen. G230/260, 1pce. 07080/02 Balls f. driving shaft, 6pcs. 66258/05 Alum. stop disk right 4WD, 1pce. 67320/11 O-ring Ø22 x 1,5mm, 4pcs.
06490 Alum. gearwheel adapter, 1pce. 07080/03 Distance disks, 4pcs. 66258/06 Alum. stop disk ri. 4WD, adjustable, 1pce. 67320/12 O-ring Ø24 x 1,5mm, 4pcs.
06492/01 Steel gearwheel 46 teeth, 1pce. 07100 Adjusting clips for front axle 16pcs. 66258/07 Adjusting screw f. 30mm, 2pcs. 67320/13 Sealring Ø4,5mm, 2pcs.
06534/02 Throttle pivot post 2,1 mm, set 07102/05 Front wishbone pin hardened 6x87mm, 2pcs. 66268 Front lower wishbone pin hardened 106mm, 2pcs. 67320/14 Lower shock retaining, tightened, 4pcs.
06732/04 Retaining washers-spring steel 4mm, 15pcs. 07118 Hose clamps, 3pcs. 66270/01 Front alum. upright right/left 4WD, 1pce. 67320/15 Plastic bush Ø5 / Ø7 x 6,5mm, 4pcs.
06732/05 Retaining washers-spring steel 5mm, 15pcs. 07154/01 Body mount 80mm, adjustable, 1pce. 66270/02 Front alum. steering lever 4WD, 1pce. 67330 Aluminium shock absorber short, Ø24mm, 2pcs.
06734/03 Washers, steel 3.2mm, 15pcs. 07155 Body mount 54mm, adjustable, 1pce. 66270/04 Plastic steering stop, shortened, 2pcs. 67330/01 Alum. shock abs. housing Ø24mm , short, 1pce.
06734/04 Washers, steel 4.3mm, 15pcs. 07315 Clutch block carrier, 1pce. 66271 Ball bearing 17x26x7, 2pcs. 67330/02 Threaded piston rod Ø4,5 x 95mm, 1pce.
06734/05 Washers, steel 5.3mm, 15pcs. 07315/01 Screw for carrier/Zenoah, 1pce. 66295/100 Oil for shock absorber 1000, 100ml, 1pce. 67335 CFK shock absorver protect, rear, 1pce.
06738/03 Self-locking hexagon nut, M3, 15pcs. 07316/01 Tuning-clutch blocks / Zenoah, 2pcs. 67150 Body Leopard 4, 1pce. 67336 Shock absorver protect le./ri., 2pcs.
06738/04 Self-locking hexagon nut, M4, 15pcs. 07317/11 Clutch spring Ø2,7/G230/240/260/270, 1pce. 67151 ABS-splash guard le./ri. Leopard, 1pair 68220 Housing f.plastic tensioning pulley left 4WD,1pce.
06738/05 Self-locking hexagon nut, M5, 15pcs. 07318 Dowel screws f.clutch blocks/Zenoah, 2pcs. 67155 Model stickers Leopard 4, set 68221 Housing f.plastic tensioning pulley ri. 4WD,1pce.
06739/03 Hexagon nut M3, 15pcs. 07332 Silencer gasket, 2pcs. 67209/05 Mini Pin M/OR tires, Leo wheel white, glued, 2pcs. 68252 Plastic toothed belt wheel 12t. 4WD, 1pce.
06739/04 Hexagon nut M4, 15pcs. 07384 FG Zenoah engine G260RC 67209/06 Mini Pin H/OR tires, Leo wheel white, glued, 2pcs. 68253 Plastic deflection roller 16mm, 1pce.
06743 Shim rings 5x17x0,1mm, 10pcs. 07472 Tuning clutch bell hardened, 1pce. 67225 Rear lower alum. wishbone, Leopard 4, 1pce. 68266 Front upper plastic wishbone 4WD, 2pcs.
06745 Shim rings 10x16x1mm, 10pcs. 07473/02 Engine flange f. engine quick fix., 1pce. 67225/01 Alum. wishbone mount 2°, left, 1pce. 68323 Servo saver A/B, 1pce.
06912/13 Counters. sheet met. screw w. Torx 4,2x13, 20pcs. 07475/01 Alum. joint ball Ø 5/10x15mm, 2pcs. 67225/02 Alum. wishbone mount 2°, right, 1pce. 68324/01 Servo saver axle 2010, 1pce.
06912/16 Counters. sheet met. screw w. Torx 4,2x16, 20pcs. 07475/02 Alum. joint ball Ø10x10,75mm, 2pcs. 67225/03 Aluminium adjustment key 2°, 2pcs. 68325/01 Servo saver spring blue 2,4mm, 1pce.
06912/22 Counters. sheet met. screw w. Torx 4,2x22, 20pcs. 07475/04 Alum. joint ball Ø 10x13mm, 2pcs. 67227 Wishbone pin hardened 6x85mm, 2pcs. 68326 Nut M10 f. servo saver, 1pce.
06914/09 Pan-head sheet met. screw w. Torx 2,9x9,5, 15pcs. 08380 Fuel tank with snap closure, 1pce. 67228 Wishbone pin hardened 6x85mm, 2pcs. 68327/01 Tension sleeve f.servo saver 2010, 1pce.
06914/13 Pan-head sheet met. screw w. Torx 2,9x13, 15pcs. 08380/01 Tank, 1pce. 67230 Rear alum. damper plate, Leopard, 1pce. 68423/01 Alum. servo saver, part B, 1pce.
06914/19 Pan-head sheet met. screw w. Torx 2,9x19, 15pcs. 08380/03 Fastening pin f. tank cap, 1pce. 67232 Alum. ball collet ring Ø10x15mm, hole 6mm, 2pce. 69238/01 Lower tank mount, 1:5, 1pce.
06916/13 Pan-head sheet met. screw w. Torx 4,2x13, 15pcs. 08380/04 Torsion spring f. tank cap, 1pce. 67235 Alum. rear axle mount left Leopard, 1pce. 69241 Plastic servo retainer small, 1pce.
Ersatzteilliste für 7375 Schraube f. Vergaserhebel, 1 St. 7313/8 Crankshaft complete, 1 pce. 7339/8 Screws f.carb./G230/260RC,CY, 2pcs.7385/1 Cylinder 26 ccm, 1 pce.
7300/9 Zenoahmotor G230RC/04 7377/8 Choke-Welle m. Schraube, 2 St. 7313/1 Key for crankshaft, 1 pce. 7340/8 Circuit breaker/G230/260RC,CY,1pce. 7385/2 Piston 26 ccm, 1 pce.
7384 Zenoahmotor G260RC 7378/8 Choke-Klappe, 1 St. 7314 Hexagon nut, 1 pce. 7341/8 Engine housing A, 1 pce. 7385/3 Piston ring 26 ccm, 1 pce.
7301/8 Kurbelgehäuse A+B, 1 St. 7379/8 Choke-Hebel, 2 St. 7315 Clutch block carrier, 1 pce. 7342/8 Engine housing B, 1 pce. 7385/4 Gudgeon pin 26 ccm, 1 pce.
7303/8 Dichtring, 2 St. 7385/1 Zylinder 26 ccm, 1 St. 7315/1 Screw for carrier, 1 pce. 7343/8 Spark plug G230 RC,CY, 1pce. 8344/1 Coupling flange Solo/Zeno horizontal
7304/2 Kugellager, 2 St. 7385/2 Kolben 26 ccm, 1 St. 7316 Clutch blocks, 2 pcs. 7344/8 Cable bush./G230/260RC,CY, 1pce. 8345 Coupling flange Zenoah vertical
7305/8 Kurbelgehäusedichtung, 1 St. 7385/3 Kolbenring 26 ccm, 1 St. 7317/8 Clutch spring, 1 pce. 7354/8 Spacer block/G230RC,CY, 1 pce.
7306/8 Zylinder-Fußdichtung, 1 St. 7385/4 Kolbenbolzen 26 ccm, 1 St. 7318 Dowel screws f. clutch blocks, 2 pcs. 7355/8 Carburetor/G230/260RC,CY, 1pce.
7307/9 Zylinder G230/04,1St. 8344/1 Kuppl.-Flansch Zenoah liegend, 1 St. 7319/8 Cooling fan/G230/260RC,CY, 1pce. 7356/8 Air filter/G230/260RC,CY, 1pce.
7307/10 Tun.-Zylinder f. FG Zenoah02 ,1St. 8345 Kuppl.-Flansch Zenoah stehend, 1 St. 7323/8 Pull start unit/G230/260RC,CY, 1pce. 7357 Air filter foam, Zenoah,CY 2pcs.
7308/9 Kolben G230/04, 1 St. 7323/9 Starter hous./G230/260RC,CY, 1pce. 7361/8 Needle(full-speed)/ spring, 2 pcs.
7309/9 Kolbenring G230/04, 1 St. Spare parts list for 7323/10 Spring assem./G230/260RC,CY, 1pce. 7362/9 Needle(idle speed)/spring G230/04,2pcs.
7310 Kolbenbolzen, 1 St. 7300/9 Zenoah engine G230RC/04 7323/11 Rope pulley/G230/260RC,CY, 1pce. 7363 Diaphragm, 2 pcs.
7311 Kolbenbolzensicherung, 2 St. 7384 Zenoah engine G260RC 7323/12 Rope/G230/260RC,CY, 1pce. 7364 Carburetor cover, 1 pce.
7312 Nadellager kompl., 1 St. 7301/8 Crank case housing A+B, 1 pce. 7323/13 Starter handle/G230/260RC,CY, 1pce. 7365 Throttle screw /spring, 2 pcs.
7312/1 Zentrierscheiben f. Nadellager, 2 St. 7303/8 Seal ring, 2 pcs. 7323/14 Starter ratchet/G230/260RC,CY, 1pce. 7366/8 Valve, 1 pce.
7313/8 Kurbelwelle kompl., 1 St. 7304/2 Bearings, 2 pcs. 7323/15 Press. spring/G230/260RC,CY, 1pce. 7368 Leg spring, 1 pce.
7313/1 Keil für Kurbelwelle, 1 St. 7305/8 Crankshaft gasket, 1 pce. 7323/16 Screw,disks/G230/260RC,CY, 3pcs. 7370 Diaphragm set, 2 pcs.
7314 Sechskantmutter, 1 St. 7306/8 Cylinder gasket, 1 pce. 7326/8 Securing ring/G230/260RC,CY, 1pce. 7371 Plastic part with carb. nipple, 1 pce. FG Modellsport GmbH
7315 Mitnehmer f. Kuppl.-Backen, 1 St. 7307/9 Cylinder G230/04, 1 pce. 7328/2 Spark plug cap, 1pce. 7372 Metal part f. pump, 1 pce. Spanningerstr. 2
7315/1 Schraube f.Mitnehmer, 1 St. 7307/10 Tun.-Cylinder f. FG Zenoah 02, 1 pce. 7328/8 Ignition coil/G230/260RC,CY, 1 pce. 7372/1 Screws f. metal part, 4 pcs. 73650 Winterbach-Germany
7316 Kupplungsbacken, 2 St. 7308/9 Piston G230/04, 1 pce. 7330/8 Scews f.silencer M5x60/Zen.,CY,2pcs. 7373 Pump, 1 pce. Phone: +49 7181 9677-0
7317/8 Kupplungsfeder, 1 St. 7309/9 Piston ring G230/04, 1 pce. 7332 Silencer gasket /Zenoah,CY, 2pcs. 7374 Carburetor arm, 1 pce. Fax: +49 7181 9677-20
7318 Passschrauben f. K.-Backen 2 St. 7310 Gudgeon pin, 1 pce. 7334/8 Screw set engine 7375 Screw f. carburetor arm, 1 pce. info@fg-modellsport.de
7319/8 Lüfterrad/G230/260RC,CY, 1St. 7311 Gudgeon pin clips, 2 pcs. 7335 Insulator gasket/Zenoah,CY, 1pce. 7377/8 Choke shaft w. screw, 2 pcs. www.fg-modellsport.de
7323/8 Seilzugstartv. kpl./G230/260RC,CY,1St 7312 Needle bearing, 1 pce. 7336 Insulator, 1 pce. 7378/8 Choke flap, 1 pce.
7323/9 Startergehäuse/G230/260RC,CY, 1St. 7312/1 Spacer washer, 2 pcs. 7337 Carburetor gasket/Zenoah,CY, 1pce. 7379/8 Choke lever, 2 pcs.
7323/10 Federkassette /G230/260RC,CY, 1St. EL.7300-9-280906
7323/11 Seilrolle/G230/260RC,CY, 1St.
7323/12 Starterseil/G230/260RC,CY, 1St. ohne Abb.
7323/13 Startergriff/G230/260RC,CY, 1St. 7328/2
Kerzenstecker 7343/8
7323/14 Starterklinke/G230/260RC,CY, 1St.
7323/15 Druckfeder/G230/260RC,CY, 1St. 7323/13
7373
7323/16 Schraube/ Scheib./ G230/260RC,CY, 3St.
7326/8 Sicherungsring/G230/260RC,CY, 1St. 7342/8
7372/1
7328/2 Zündkerzenstecker, 1 St.
7328/8 Zündspule/ G230/260RC,CY, 1St. 7372 7307/9
7307/10 7340/8 7323/12 7323/16
7330/8 Schrauben f.Schalld.M5x60/Zen.,CY 2St. 7357 7385/1
7332 Schalldämpferdichtung /Zenoah,CY, 2St. 7371 7379/8
7356/8 7330/8
7334/8 Schraubensatz-Motor, Set 7370 7378/8 7323/10
7335 Dichtung f. Isolator /Zenoah,CY, 1St. 7377/8 7323/15
7336 Isolator, 1 St.
7337 Dichtung f. Vergaser /Zenoah,CY, 1St. 7361/8 7374/7375
7362/9 7323/14
7339/8 Vergaserschrauben/ G230/260RC,CY, 2St. 7355/8
7340/8 Aus-Schalter/ G230/260RC,CY, 1St. 7334/8
7341/8 Motorgehäuse A, 1 St. 7323/11
7342/8 Motorgehäuse B, 1 St. 7354/8 7368 7332
7337 7336 7335 7341/8
7343/8 Zündkerze/ G230 RC,CY, 1St. 7308/9
7344/8 Kabeldurchführung/ G230/260RC,CY, 1St. 7385/2
7363 7311
7354/8 Distanzstück/ G230 RC,CY, 1St. 7366/8 7367/8
7355/8 Vergaser/ G230/260RC,CY, 1St. 7309/9 7310
7339/8 7385/4
7356/8 Luftfilter/G230/260RC,CY,kompl., 1St. 7385/3 7323/9
7365 7364
7357 Luftfilter-Einsatz / Zenoah,CY, 2St. 7365/9
7361/8 Vollgasdüsennadel/ Feder, 2 St. 7306/8
7362/9 Leerlaufdüsennadel/ Feder G230/04, 2 St. 7328/8 7334/8
7315/1
7363 Membrane-Satz, 2 St. 7334/8 7344/8
7364 Vergaserdeckel, 1 St. 7315
7365 Standgasschraube/ Feder, 2 St. 7317/8 7312/1 7312
7365/9 Standgasschr./Feder G230/260RC04, 2St.
7366/8 Drosselklappenwelle m. Schraube, 2 St. 7326/8 7304/2
7367/8 Drosselklappe, 1 St. 7313/8 7314
7368 Schenkelfeder, 1 St. 7316
7370 Membrane-Satz, 2 St.
7371 Kunststoffteil m. Vergaser-Nippel, 1 St. 7303/8 7313/9 7303/8
7372 Metallteil f. Pumpe, 1 St. 8344/1 7301/8 7319/8
7318
7372/1 Schrauben für Metallteil, 4 St. 7305/8
8345 7334/8
7373 Pumpe, 1 St. 7301/8
7374 Vergaserhebel, 1 St.