Professional Documents
Culture Documents
q~ QUALITY CONTROL
PROCEDURE
Date: 1 st January 2009
Revision No : 0
Kencana Infrastructure
Cover Page
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.1CONTAOLL~D COpy NO.
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PIPING FABRICATION
PROCEDURE
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Doc Ref : QCP-03
TABLE OF CONTENTS
1.0 PURPOSE 2
2.0 SCOPE 2
3.0 REFERENCE 2
4.0 DIFINITION 2
5.0 PROCEDURE
7.0 RECORDS 10
Doc Ref : QCP-03
1.0 PURPOSE
2.0 SCOPE
This procedure covers the processes associated for the Piping Fabrication,
such as mark , cutting, Fit-up, Weld-up, Testing, Painting etc.
3.0 REFERENCE
4.0 DEFINITION
5.0 PROCEDURE
5.1 General
5.1.3 All materials shall have end caps inserts or plug fitted on
pipes, valves, fitting etc. during or after blasting and painting
activities.
5.1.8 Prior to any fit-up or welding, all material i.e. pipe, fitting,
valve etc. shall be recorded and documented as stipulated
in Material Control Procedure
5.2 FIT-UP
5.2.1 Small bore pipe can be fit-up with the use of angle bar.
Large bore pipe shall be fit-up with the use interior or
exterior line up clamps HI-LO shall be kept within tolerances
as stipulated in ASME B31.3i.e.,± 1.6 mm.
5.2.3 After marking the pipes as per the isometric drawing. The
pipe shall be checked by QC Inspector.
5.2.4 After mark-up has been checked by the piping Supervisor
and the pipe should be cut as per mark-up.
5.2.5 Fit-up tack welds are allowable and if in the root shall be as
per WPS electrode requirement and bridge tacks are also
allowable using SMAW. All tack’s using SMAW electrodes
shall be removed during the welding of the joint.
Doc Ref : QCP-03
5.2.8 The spool fit-up can now be welded as per the relevant
WPS and preheating requirements as specified in the WPS
and section 5.3 of this procedure.
5.2.9 The completely welded pipe spool shall be visual and the
dimension inspected by the QC Inspector prior to NDT.
5.4 NDT
5.4.1 All non-destructive Testing (RT, MPI, DPI, and UT) shall be
carried out after the spool has been visually accepted by the
QC Inspector and documented. NDT requirement will be
performed as per isometric drawing and NDT Procedure. All
NDT results shall be documented.
5.4.2 Weld repairs shall be carried out as per the relevant WPS and
in accordance to Client specification and welding repairs
procedure.
Doc Ref : QCP-03
Post Weld Heat Treatment (PWHT) shall be carried out as per QCP-7.
5.6.1 Following satisfactory NDT and PWHT results, pipe spools can
be released for painting.
5.6.3 Where possible all pipe spools will have it’s final coat
completed prior to erection fit-up. Pipe spools with field welds
will be spot blasted and primed and final coated in-situ.
5.7.1 All treaded pipe and pipe fitting, shall be installed with the use
an anaerobic pipe thread sealant with T.F.E. on the following
which do not required seal welding.
a) Plugs and cap for drain and vent valves.
b) Thermowell
c) Union ring threads and union bonnets of valves.
d) Instrument tubing fittings.
e) Union nut rings.
5.7.2 For service employing hydrocarbon, acid and toxic materials,
threaded connection shall be seal welded. The threads are to
be made up using no sealant and two threads maximum
exposed followed by back welding.
5.7.3 Seal welding shall be done with electrode not to exceed 3.2mm
in diameter using amperage in low range.
5.7.5 All small bore fitting shall be arranged and storage at the rack
between type threaded and non-threaded.
Doc Ref : QCP-03
5.8.1 Ensure that pipe guide, anchor, sliding shoes, stoppers are
Installed correctly where specified according to the IFC
drawings
5.8.3 For insulated piping, ensure that the load is transmitted directly
from the piping to the supporting structure through the pipe
support, and not through the insulation.
5.9.1 The out-of parallel alignment check and out-of axial alignment
check shall be performed to all flange connections between the
piping and the machinery.
P2
P1
FIGURE 1
Doc Ref : QCP-03
FIGURE 2
The measurement shall be taken at the intersecting point of the
flange radii and the bolt hole periphery nearest to the flange
centre. (Refer figure 2 for typical point)
FIGURE 3
Out-of Parallel 3/32 in. per ft. (1:125) of 1mm maximum, measured
Alignment nominal pipe diameter max. across any diameter
out of parallel alignment of
flanges measured at any
point on the flange
circumference
ii) Install and tighten all hold-down/ anchor bolts and/ or dowel.
iii) Recheck drive shafts alignment with the pipes connected and
tightened, to determine the drive shaft displacement due to forces
imposed by the pipes.
5.13 REINSTATEMENT
Pipe spool and valves that has been removed for hydrotesting shall be
reinstated. Reinstatement check of flange connection shall be as per
para 5.9 and tolerances as per para 5.10
NIL
7.0 RECORDS
NIL