TD02607011E.

fm Page 1 Wednesday, November 12, 2008 4:35 PM

Metal-Enclosed Medium Voltage Power Factor Correction

and Harmonic Filter Systems
Technical Data TD02607011E
Effective November 2008
Supersedes August 2005

Metal-Enclosed Medium Voltage Power Factor

Correction System

Contents Product Description

Medium Voltage Power Factor Correction Eaton’s Cutler-HammerT metal-enclosed medium voltage capacitors,
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 systems and harmonic filters are designed for indoor or outdoor
Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 commercial, industrial and utility power systems requiring motor start
Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 support, power factor correction, harmonic filtering, IEEE 519 compli-
Univar XV (2.4 kV to 4.8 kV) ance, and increased system capacity. Fixed motor start capacitors are
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 available to assist in motor starting applications. Engineered designs
Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 are available with a host of options and accessories to fit the require-
ments and desired configurations of virtually any installation. Single-
Features, Benefits and Functions . . . . . . . . . . . . . . . . . . . . . .3
stage and multi-stage, tuned or de-tuned filter banks can be supplied.
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Metal-enclosed medium voltage capacitor banks are designed for
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 industrial, commercial and utility power systems involving motors,
Univar MV (6.6 kV to 13.8 kV) feeder circuits, and transmission and distribution lines where power
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 factor improvement is required.
Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Features, Benefits and Functions . . . . . . . . . . . . . . . . . . . . . .7
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Autovar MV (2.4 kV to 14.4 kV)
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Features, Benefits and Functions . . . . . . . . . . . . . . . . . . . . . .9
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TD02607011E.fm Page 2 Wednesday, November 12, 2008 4:35 PM

Advantages
Eaton’s purchase of the Commonwealth Sprague capacitor systems
business, with its over 70 years of market experience, provides a
combination that allows the end user to obtain a world-class solution
to fill their power factor needs. Quality and reliability are of paramount
importance to not only the Eaton engineering team, but are also the
backbone of all Eaton products and services. This commitment to
quality means the customer can have a great deal of confidence with
the medium voltage capacitor or harmonic filter solution from Eaton’s
electrical business.

Safety and Aesthetics are Just Two Compelling Reasons to Utilize Metal-
Enclosed PFC Systems
Application Description
Utility Customers
Metal-enclosed power factor correction systems are fully assembled,
tested and ready for installation. Very little field assembly is required.
Installation and maintenance costs for metal-enclosed systems are
low compared to pole and rack mounted capacitor banks. Metal-
enclosed systems and harmonic filters are less vulnerable to wildlife
and airborne contaminants that can cause tracking and faults. In addi-
tion, metal-enclosed systems significantly reduce the risks and the
associated liability involving untrained personnel. All live parts are
contained in a grounded, key interlocked enclosure and no internal
hardware is accessible. Metal-enclosed systems are aesthetically
pleasing due to their low profile, and can be painted to match the
surrounding architecture. These are just some of the reasons more
and more utilities are utilizing metal-enclosed capacitor and harmonic
filter systems.
Industrial Customers
Large industrial power users can utilize the benefits associated with
medium voltage power factor correction and harmonic filtering.
Medium voltage solutions usually support the scale and scope of
larger services. Medium voltage applications can be found in the fol-
lowing types of industries as examples: automotives, pulp and paper,
plastics, petrochemical, and heavy manufacturing. Individual fixed
capacitors provide power factor correction directly at the cause of the
problem, such as a large horsepower MV motor. Medium voltage sys-
tems allow large industrials to correct power factor at or close to the
point of common coupling (PCC), where the utility electrical system
meets theirs. This allows correction for an entire facility, instead of
having to correct at multiple locations. The Cutler-Hammer NEMAT
3R design also allows the system to be placed outdoors, saving valu-
able manufacturing floor space. The savings can be enormous, in
materials, installation costs and floor space. In short, medium voltage
solutions provide a cost-effective alternative to many local low volt-
age power factor correction units, while protecting the customer’s
entire electrical distribution system.
Benefits
Ease of Installation
Eaton makes installation easy. All systems are completely assembled
in the factory, with all equipment pre-wired and pre-tested for easy
on-site installation. Only shipping splits must be connected in the
field. Splice kits connect bus systems, and control wiring is easily
connected at each enclosure. Current limiting fuses, contactor
assemblies, and the incoming switch assembly can be removed from
the enclosure if needed. Line terminals are completely accessible
from the front of the system.
Personnel Safety
Positive mechanical isolating switch with visible disconnect com-
pletely grounds and isolates the unit from the line connectors. A
screened barrier protects personnel from live parts. All medium volt-
age doors are mechanically interlocked with the disconnect switch.
Key interlocks are provided standard on all enclosure doors, and can
be coordinated with upstream disconnect devices. The low voltage
control section has a separate door-in-door design, and is segregated
from the medium voltage sections so that an operator can work in
that section safely.
Ease of Maintenance
All components are front-accessible, facilitating routine inspection or
parts replacement. A viewing window is standard on all compartment
doors.
Flexibility
Systems are expandable. The customer can add stages in the future
by connecting the phase bus in the field via splice kits. Structures can
be bolted together in the field.

Commercial Customers
Many commercial customers are purchasing power from their utility
at higher voltages today (2.4 kV – 15 kV), and can also take advantage
of medium voltage power factor correction systems. These solutions
can meet the needs of large office complexes, hospitals and universi-
Insulated Splice Kits Allow for Simple Interconnection in the Field
ties, among others. The benefits of safety (key interlocking, no
exposed live parts, etc.), and aesthetics (low profile, can be painted to
match environment) both meet the needs of these applications
where there are large numbers of untrained personnel in proximity of
electrical equipment.

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Univar XV (5 kV Class) Features, Benefits and Functions

Standard Features
Enclosure Terminal Box
14-gauge steel finished with durable baked-on enamel. The wiring
enclosure is gasketed to create a weatherproof, dustproof seal.
Universal mounting flanges are provided for floor installation. The
elimination of knockouts permits indoor/outdoor use. Unit meets
NEMA 1, 3R and 12 requirements. Enclosure is painted ANSI 61 gray.
Features
● Viewing window.
● Top and side entry.
● Removable front cover.
Fusing
Fuses are rated 50,000 amperes symmetrical interrupting capacity.
Ratings are 165% to 250% of rated current. Fuses have visual pop-up
blown fuse indication standard.
Discharge Resistors
These reduce the residual voltage to less than 50 V residual within
five (5) minutes of de-energization.
Grounding Stud
Standard.
Power Line Terminals
Large size for easy connection.
Univar XV Fixed Medium Voltage PFC Unit
Operating Temperature
Product Description -40ºF (-40ºC) to 115ºF (+46ºC)

Capacitors for medium voltage, heavy-duty applications: Optional Features

● Univar capacitors are designed for power factor correction in ● Two or three fuses.
applications where a fixed amount of capacitance (kvar) is ● CSAT testing and labels.
required.
● 2400 V, 4160 V, 4800 V. TABLE 1. UNIVAR THREE-PHASE RATINGS
● Fast economical payback.
VOLTS HERTZ KVAR
● Individual units or multiple assemblies can be designed.
● Indoor dustproof/outdoor waterproof enclosures (NEMA 12, 2400 60 25 – 825
NEMA 3R). 4160 60 25 – 900
● Floor mounting. 4800 60 25 – 900
● 2- or 3-phase fused options for 2400 V – 4800 V.
● NEMA 3R terminal box.

Note: NECT Article 460-8 (b)(1)requires capacitors to have overcur-

rent protection in all ungrounded conductors (except if connected on
the load side of a motor overload protection device). Three-phase
capacitors fused only on two phases will not provide adequate pro-
tection if a line-to-ground fault should occur in the unfused phase.

Application Description
● Large motors.
● Motor control centers.
● Branch circuits.
● Service entrances.

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Technical Data
TABLE 2. TWO-PHASE FUSED

DIMENSION (A) APPROX. WEIGHT

KVAR 2400 VOLT 4160 VOLT 4800 VOLT INCHES (MM) LBS (KG) FIGURE NO.

25 25243MVF 25413MVF 25483MVF 34.44 (875) 70 (32) 1

50 50243MVF 50413MVF 50483MVF 34.44 (875) 70 (32) 1
75 75243MVF 75413MVF 75483MVF 34.44 (875) 70 (32) 1
100 100243MVF 100413MVF 100483MVF 36.19 (919) 75 (34) 1
125 125243MVF 125413MVF 125483MVF 36.19 (919) 83 (38) 1
150 150243MVF 150413MVF 150483MVF 36.19 (919) 88 (40) 1
175 175243MVF 175413MVF 175483MVF 36.19 (919) 93 (42) 1
200 200243MVF 200413MVF 200483MVF 36.19 (919) 99 (45) 1
225 225243MVF 225413MVF 225483MVF 41.94 (1065) 109 (49) 1
250 250243MVF 250413MVF 250483MVF 41.94 (1065) 109 (49) 1
275 275243MVF 275413MVF 275483MVF 41.94 (1065) 121 (55) 1
300 — 300413MVF 300483MVF 41.94 (1065) 121 (55) 1
300 300243MVF — — 36.19 (919) 172 (78) 2
325 325243MVF 325413MVF 325483MVF 36.19 (919) 177 (80) 2
350 350243MVF 350413MVF 350483MVF 36.19 (919) 182 (83) 2
375 375243MVF 375413MVF 375483MVF 36.19 (919) 188 (85) 2
400 400243MVF 400413MVF 400483MVF 36.19 (919) 194 (88) 2
425 425243MVF 425413MVF 425483MVF 41.94 (1065) 206 (93) 2
450 450243MVF 450413MVF 450483MVF 41.94 (1065) 214 (97) 2
475 475243MVF 475413MVF 475483MVF 41.94 (1065) 214 (97) 2
500 500243MVF 500413MVF 500483MVF 41.94 (1065) 214 (97) 2
525 525243MVF 525413MVF 525483MVF 41.94 (1065) 226 (103) 2
550 550243MVF 550413MVF 550483MVF 41.94 (1065) 238 (108) 2
575 — 575413MVF 575483MVF 41.94 (1065) 238 (108) 2
575 575243MVF — — 36.19 (919) 259 (118) 3
600 — 600413MVF 600483MVF 41.94 (1065) 238 (108) 2
600 600243MVF — — 36.19 (919) 265 (121) 3
625 625243MVF 625413MVF 625483MVF 41.94 (1065) 279 (127) 3
650 650243MVF 650413MVF 650483MVF 41.94 (1065) 287 (131) 3
675 675243MVF 675413MVF 675483MVF 41.94 (1065) 295 (134) 3
700 700243MVF 700413MVF 700483MVF 41.94 (1065) 295 (134) 3
725 725243MVF 725413MVF 725483MVF 41.94 (1065) 295 (134) 3
750 750243MVF 750413MVF 750483MVF 41.94 (1065) 295 (134) 3
775 775243MVF 775413MVF 775483MVF 41.94 (1065) 307 (140) 3
800 800243MVF 800413MVF 800483MVF 41.94 (1065) 319 (145) 3
825 825243MVF 825413MVF 825483MVF 41.94 (1065) 331 (151) 3
850 — 850413MVF 850483MVF 41.94 (1065) 331 (151) 3
875 — 875413MVF 875483MVF 41.94 (1065) 331 (151) 3
900 — 900413MVF 900483MVF 41.94 (1065) 331 (151) 3

Note: To be used on un-grounded Delta systems or High-Resistance Grounded systems only.

Note: Add suffix “C” for CSA label.

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Technical Data (Continued)

TABLE 3. THREE-PHASE FUSED

DIMENSION (A) APPROX. WEIGHT

KVAR 2400 VOLT 4160 VOLT 4800 VOLT INCHES (MM) LBS (KG) FIGURE NO.

25 25243MVF3 25413MVF3 25483MVF3 34.44 (875) 72 (32) 1

50 50243MVF3 50413MVF3 50483MVF3 34.44 (875) 72 (32) 1
75 75243MVF3 75413MVF3 75483MVF3 34.44 (875) 72 (32) 1
100 100243MVF3 100413MVF3 100483MVF3 36.19 (919) 77 (34) 1
125 125243MVF3 125413MVF3 125483MVF3 36.19 (919) 85 (38) 1
150 150243MVF3 150413MVF3 150483MVF3 36.19 (919) 90 (40) 1
175 175243MVF3 175413MVF3 175483MVF3 36.19 (919) 95 (42) 1
200 200243MVF3 200413MVF3 200483MVF3 36.19 (919) 101 (45) 1
225 225243MVF3 225413MVF3 225483MVF3 41.94 (1065) 111 (49) 1
250 250243MVF3 250413MVF3 250483MVF3 41.94 (1065) 111 (49) 1
275 275243MVF3 275413MVF3 275483MVF3 41.94 (1065) 123 (55) 1
300 — 300413MVF3 300483MVF3 41.94 (1065) 123 (55) 1
300 300243MVF3 — — 36.19 (919) 176 (78) 2
325 325243MVF3 325413MVF3 325483MVF3 36.19 (919) 181 (80) 2
350 350243MVF3 350413MVF3 350483MVF3 36.19 (919) 186 (83) 2
375 375243MVF3 375413MVF3 375483MVF3 36.19 (919) 192 (85) 2
400 400243MVF3 400413MVF3 400483MVF3 36.19 (919) 198 (88) 2
425 425243MVF3 425413MVF3 425483MVF3 41.94 (1065) 210 (93) 2
450 450243MVF3 450413MVF3 450483MVF3 41.94 (1065) 218 (97) 2
475 475243MVF3 475413MVF3 475483MVF3 41.94 (1065) 218 (97) 2
500 500243MVF3 500413MVF3 500483MVF3 41.94 (1065) 218 (97) 2
525 525243MVF3 525413MVF3 525483MVF3 41.94 (1065) 230 (103) 2
550 550243MVF3 550413MVF3 550483MVF3 41.94 (1065) 242 (108) 2
575 — 575413MVF3 575483MVF3 41.94 (1065) 242 (108) 2
575 575243MVF3 — — 36.19 (919) 265 (118) 3
600 — 600413MVF3 600483MVF3 41.94 (1065) 242 (108) 2
600 600243MVF3 — — 36.19 (919) 271 (121) 3
625 625243MVF3 625413MVF3 625483MVF3 41.94 (1065) 285 (127) 3
650 650243MVF3 650413MVF3 650483MVF3 41.94 (1065) 293 (131) 3
675 675243MVF3 675413MVF3 675483MVF3 41.94 (1065) 301 (134) 3
700 700243MVF3 700413MVF3 700483MVF3 41.94 (1065) 301 (134) 3
725 725243MVF3 725413MVF3 725483MVF3 41.94 (1065) 301 (134) 3
750 750243MVF3 750413MVF3 750483MVF3 41.94 (1065) 301 (134) 3
775 775243MVF3 775413MVF3 775483MVF3 41.94 (1065) 313 (140) 3
800 800243MVF3 800413MVF3 800483MVF3 41.94 (1065) 325 (145) 3
825 825243MVF3 825413MVF3 825483MVF3 41.94 (1065) 337 (151) 3
850 — 850413MVF3 850483MVF3 41.94 (1065) 337 (151) 3
875 — 875413MVF3 875483MVF3 41.94 (1065) 337 (151) 3
900 — 900413MVF3 900483MVF3 41.94 (1065) 337 (151) 3

Note: Add suffix “C” for CSA label.

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Dimensions

FIGURE 1. FIGURE 3.

FIGURE 2.

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Univar (15 kV Class) Features, Benefits and Functions

Standard Features
Enclosure
16-gauge steel finished with durable baked-on enamel. The wiring
enclosure is gasketed to create a weatherproof, dustproof seal. Uni-
versal mounting flanges are provided for floor installation. The elimi-
nation of knockouts permits indoor/outdoor use. Unit meets NEMA 1,
3R and 12 requirements. Enclosure is painted ANSI 70 gray.
Fusing
Fuses are rated 50,000 amperes symmetrical interrupting capacity.
Ratings are 165% to 250% of rated current. Fuses have visual pop-up
blown fuse indication standard.
Discharge Resistors
These reduce the residual voltage to less than 50 V residual within
five (5) minutes of de-energization.
Grounding Stud
Standard.
Power Line Terminals
Large size for easy connection.
Operating Temperature
-40ºF (-40ºC) to 115ºF (+46ºC)
Optional Features
● CSA testing and labels.
Univar Fixed Medium Voltage PFC Unit

TABLE 4. UNIVAR THREE-PHASE RATINGS

Product Description
VOLTS HERTZ KVAR
Capacitors for medium voltage, heavy-duty applications:
6600 60 50 – 400
● Univar capacitors are designed for power factor correction in
applications where a fixed amount of capacitance (kvar) is 7200 60 50 – 400
required.
12,470 60 50 – 500
● 6600 V, 7200 V, 12,470 V or 13,800 V.
13,800 60 50 – 500
● Fast economical payback.
● Individual units or multiple assemblies can be designed.
● Indoor dustproof/outdoor waterproof enclosures (NEMA 12,
NEMA 3R).
● Floor mounting.
● All units above 4800 V are supplied with fusing on all three
phases.
● NEMA 3R terminal box.

Application Description
● Large motors.
● Motor control centers.
● Branch circuits.
● Service entrances.

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Technical Data
TABLE 5. STANDARD 3 FUSES (6600 — 13,800 VOLTS)

APPROX.
STANDARD 3 FUSES DIMENSIONS WEIGHT
(A) (B) (C) (D)
INCHES INCHES INCHES INCHES FIGURE STANDARD
KVAR 6600 VOLT 7200 VOLT 12,470 VOLT 13,800 VOLT (MM) (MM) (MM) (MM) LBS (KG) N0. DWG NO.

50 50663FKED3 50723FKED3 50123FKED3 50133FKED3 4.25 (108) 45.50 (1156) 14.46 (367) 0.25 (6) 198 (90) 4 5D10243
100 100663FKED3 100723FKED3 100123FKED3 100133FKED3 4.25 (108) 45.50 (1156) 14.46 (367) 0.25 (6) 198 (90) 4 5D10243
150 150663FKED3 150723FKED3 150123FKED3 150133FKED3 4.25 (108) 45.50 (1156) 14.46 (367) 0.25 (6) 198 (90) 4 5D10243
200 200663FKED3 200723FKED3 200123FKED3 200133FKED3 5.62 (143) 45.50 (1156) 14.46 (367) 0.25 (6) 220 (100) 4 5D10243
250 250FKY66323 250FKY2323 250FKY12323 250FKY13323 5.62 (143) 48.50 (1232) 17.46 (443) 0.25 (6) 246 (112) 4 5D10243
300 300FKY66323 300FKY2323 300FKY12323 300FKY13323 5.62 (143) 53.50 (1359) 17.46 (443) 0.25 (6) 246 (112) 4 5D10243
350 350FKY66323 350FKY2323 350FKY12323 350FKY13323 5.62 (143) 53.50 (1359) 17.46 (443) 0.25 (6) 246 (112) 4 5D10243
400 400FKY66323 400FKY2323 400FKY12323 400FKY13323 5.62 (143) 57.25 (1454) 22.46 (570) 0.25 (6) 281 (128) 4 5D10243
450 — — 450FKY12323 450FKY13323 5.62 (143) 57.25 (1454) 22.46 (570) 0.25 (6) 281 (128) 4 5D10243
500 — — 500FKY12323 500FKY13323 5.62 (143) 57.25 (1454) 26.21 (666) 0.25 (6) 336 (153) 4 5D10243

Dimensions

Removable
Top Cover .250-20
Grd. Scr.
16.42 34.00
Barriers
Solderless Conn.
for A #10 Solid
to A #4 Str'd. Conn.
B

(2).500 x .625
Slots [13 x 16]
C
D

24.12
A 25.08

FIGURE 4. DRAWING NO. 5D10243

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Autovar MV with a corrosion-resistant ANSI 61 light gray enamel paint as stan-

dard. Other colors are available as an option. NEMA 3R construction
is standard, NEMA 3R stainless steel is available as an option.
Enclosure is ULT/CSA approved.
See Figure 5 for typical dimensions and elevations.
See Figure 6 for a typical single-line drawing.

Medium Voltage Metal-Enclosed PFC System

Product Description
The Autovar medium voltage automatic power factor capacitor sys-
tems are designed for power factor correction in applications where
plant power factor can be constant or changing, and an engineered
solution is required. These systems can be a fixed amount of capaci-
tance with a disconnect, a number of switched capacitance stages, or
a combination of both. The Autovar medium voltage capacitor Medium Voltage PFC Enclosure
system can switch stages of capacitance in and out automatically
based on information collected by the power factor controller on
the door-in-door control panel.

Features, Benefits and Functions

● Voltages from 2400 V – 14,400 V.
● Reactive power ratings through 15 MVar.
● Harmonic tuned, de-tuned, or multi-tuned filter designs available.
● Externally fused capacitor units standard.
● Blown fuse indication standard.
● Integral load interrupter switch, NEMA 2 hole termination pad.
Bottom Plate Incoming Cutout Provided Standard
● Delivered fully assembled, tested and ready for interconnection.
Load Interrupter Air Disconnect Switch
● Integral protection and control system.
Integral disconnect switch, externally operated, mechanically chain
● Top or bottom cable entry. driven with visible blades is available as per NEC requirements.
● Earthing switch. Disconnect switch is mechanically interlocked with the ground
switch, and with the customer’s upstream device (if applicable).
● 60 kV BIL up to 4.8 kV.
Incoming section is front-accessible only for safety, and barrier
● 95 kV BIL from 7.2 kV to 14.4 kV. isolate live connections from the user.
● Up to 12 automatic switched capacitor stages.
● Warning labels.
● Removable air filters without opening enclosure doors.
● Blocking timers to prevent re-closing of a capacitor stage in less
than 200 seconds.
● Meets the following requirements:
– ANSI
– IEEE
– NEC
– NESC
– CSA (when specified)
● Main incoming fuses are rated 50 kAIR to provide main bus
protection, as well as back-up protection for the capacitor systems.
● 4-inch base channel is standard.

Standard Features — Autovar MV

Enclosure
Free-standing, 11-gauge steel construction with 3-point padlockable Incoming Section with Screens
Incoming Section with Protective
latching handles and stainless steel hinges. The enclosure is painted Screens Removed

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Ground Switch
A ground switch is provided to ground the load-side terminals of the
incoming switch (or MLO) for safety during maintenance. Optional
controls are available to permit closing contactors after the grounding
switch has been closed to ground capacitors immediately (rather than
waiting five (5) minutes for full discharge).
Ground Switch in the Incoming Section
Vacuum Switches
On multi-stage capacitor systems, each stage is controlled by low
maintenance vacuum contactors (2.4 – 7.2 kV) or vacuum switches
(7.2 – 15 kV) depending on the application (see below).
15 kV Switched Capacitor Stage Enclosure
10 EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E Effective: November 2008
Vacuum Contactors
The type SL and SJ power contactors were designed and engineered
specifically for use in AMPGARDE starters. They are self-supporting,
compact, three-pole vacuum contactors. The SL contactor utilizes a
solid-state control board, allowing the user maximum flexibility to
change control voltages and dropout times in the field simply by
adjusting DIP switch settings. The SL contactor is available for 2.4 kV
– 4.8 kV volts at ratings of 200 and 400 amperes (the highest rated
400 ampere contactor available), and contactor interruption ratings
of 8500 amperes allowing for higher levels of coordination with
power fuses.
5 kV Switched Capacitor Stage Enclosure
Individual Capacitor Fusing
Each capacitor is externally fused with current limiting fuses. Fuses
are equipped with blown fuse indication. Internally fused capacitors
are also available as an option.
Each Capacitor Section is Individually Fused
Environmental Controls
● Exhaust fans: Exhaust fans are provided for forced air ventilation
of all enclosures as standard.
● Thermal controls: Thermostats are included as standard to help
maintain an acceptable internal environment for all components.
● Space heaters: Space heaters are provided to control moisture and
humidity inside all enclosures.
● Each compartment has individual thermostats for fan and space
heater controls.
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Capacitors Blown Fuse Detection System

Low loss, double-bushing capacitors that meet or exceed IEC 871, A visual pop-up blown fuse detection system is provided as standard.
IEEE Std. 18 and CSA standards are supplied. Capacitors are con-
nected in an ungrounded wye as standard, but can be connected Control Power Transformer
delta as well. The dielectric fluid is environmentally friendly, biode- A fused control power transformer rated for 1.5 kVA is provided for pro-
gradable, non-PCB. Capacitor units are equipped with internal dis- tection, control and operation of the capacitor or harmonic filter system.
charge resistors which reduce the residual voltage to less than 50
volts within 5 minutes of de-energization. Transient Voltage Surge Suppression
A TVSS unit is supplied standard for protection of all low voltage
Harmonic Filtering controls in the system.
Eaton’s Cutler-Hammer medium voltage harmonic filter systems are
designed for industrial, utility and commercial power systems to
improve power factor, reduce harmonic distortion, increase system
capacity and reduce I2R losses. The reactors are typically tuned to
the 4.7th harmonic, to mitigate the most damaging 5th level har-
monic. This is the most common harmonic produced by six pulse
variable speed drives. These filters are designed to the unique
specifications of each electrical distribution system. Medium voltage
capacitor banks can also be configured with de-tuned harmonic
filters, typically set to the 4.2nd harmonic. This helps avoid harmonic
resonance problems, provides harmonic filtering, and avoids the
overloading that is possible with an improperly applied filter.

CPT and TVSS Provide Power and Protection for Control Section

Control Panel
A door-in-door NEMA 3R swing-out control panel is provided on the
main incoming structure as standard. This unit includes a viewing
window so that all controls and information can be viewed without
opening the panel. All low voltage controls and logic are accessible
from the front of the system, and are isolated from the medium
voltage section.
Included:
● PFC controller.
● Ammeter with switch (for maintenance and diagnostic purposes).
● Stage ON/OFF pilot lights.
● Manual stage operation switches.
● Any special controls requested by the customer.

Harmonic Filter Capacitor Stage Enclosure

Key Interlock System

The key interlock system controls the sequential operation of the load
break switch (or circuit breaker) and the ground switch to permit safe
entry into the capacitor system. All capacitor stage enclosures are
also interlocked with the ground switch. If applicable, the customer’s
upstream disconnect device can be interlocked as well. See Figure 6
for key interlock operation on a typical single-line drawing.

Door-in-Door Control Panel

Key Interlock System Ensures Safety in Main and Stage Doors

EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E ©Copyright 2008 11
TD02607011E.fm Page 12 Wednesday, November 12, 2008 4:35 PM

Solid-State Controller
Automatic metal-enclosed capacitors and harmonic filter systems
come equipped with an automatic controller that switches each
capacitor stage based upon power factor. The customer simply
programs in the target PF to meet. The controller analyzes current PF,
the size of each stage, and turns on and off stages to meet the cus-
tomer’s programmed target. The controller has alarms such as power
factor out of range, high harmonic voltage content and loss of power.
Up to 12 steps of capacitance can be designed into any system.
Customers can note this feature when designing for future
expansions.
Communications
Communications of power factor data via RS-485. ModbusT is avail-
able as an option. Communicated information from the controllers:
● Voltage.
● Current.
● Target power factor. Phase Bus
● Current power factor. Continuous 1/4” x 1” silver-plated copper ground bus rated 300 A is
● Active power. provided throughout the line-up for easy interconnection, field instal-
lation and future expansion. Ground studs are available in all
● Apparent power.
structures for customer connection.
● Reactive power.
● Number of steps in the circuit.
● All alarm status.
● All counters.
● Time and date.
Inrush Reactors
Inrush reactors are provided as standard on all switched (non-
harmonic filtered) capacitor systems for protection against transients
from back-to-back switching. Reactors in harmonic filtered
applications provide this same protection.

Continuous Ground Bus with Pad in Each Section

Additional Standard Controls and Features

● Three-phase manual current monitoring, for maintenance
purposes.
● Unbalance alarm and unit shutdown on all wye-connected
systems.
● Unit alarm and isolated fail-safe contacts for customer use on all
systems. Controls allow sufficient time (5 minutes) to allow the
Inrush Reactor for Back-to-Back Switching
capacitors time to discharge before re-energization can occur.
● Temperature alarms on all harmonic filter units.
Bus
● Manual stage controls (H-O-A Selector Switches).
Continuous 1/4” x 2” silver-plated copper bus rated 600 A standard is
provided throughout the line-up for easy interconnection, field instal-
lation and future expansion.

12 EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E Effective: November 2008
TD02607011E.fm Page 13 Wednesday, November 12, 2008 4:35 PM

IQ Digital Power Meter

A highly advanced digital power meter (IQ Analyzer or Power XpertT
series), suited to many power and control applications, can be sup-
plied as an option. This solid-state meter can take the place of numer-
ous meters and control circuits to meet your power and energy
monitoring requirements. Communications options are also available.

Medium Voltage Metal-Enclosed PFC System

Optional Features
Harmonic Filter Reactors
Iron core reactors provide the necessary reactance to tune the IQ Analyzer 6600
capacitor system to a desired frequency. Standard tuning is the 4.7th
harmonic. Other tuning frequencies, as well as multi-tuned systems, Enclosure Options
are also available. Iron core reactors are 100% copper windings, NEMA 3R stainless steel construction for highly caustic
115°C rise with 220°C insulation VPI varnish. environments.
Alarm Strobe
Strobe light can be provided for visual indication of faults and alarms.
Unbalance Protection
Neutral PT or CT-based unbalance protection for wye ungrounded
capacitor configuration.

Harmonic Filter

Lightning Arresters
Optional heavy-duty distribution class/intermediate/station lightning
arresters protect the capacitor system from lightning and switching
transients.

EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E ©Copyright 2008 13
TD02607011E.fm Page 14 Wednesday, November 12, 2008 4:35 PM

Technical Data

Top Power
Cable Entry
Lifting Eyes
Shipping Split
Incoming Main Section

Main Switch
92.56 22.80
K1 (2351.0) (579.1)
Control
Panel 1740
CAUTION CAUTION CAUTION

Customer (442.0)
DANGER DANGER DANGER

Cable

Ground Switch
Termination
Danger Danger Danger Danger (Approximate
High Voltage High Voltage High Voltage
Keep Out Keep Out Keep Out Location, See
Actual Unit
for Exact
Dimensions)
D2 D3 D2 90.33 Gourd Bus
1/4-inch x 1-inch
Base Channel
180.80 Bottom Power
(4592.3) Cable Entry
8 Tieddown Points 45.00 49.10
per Enclosure Front Elevation 1.50
(1143.0) (1247.1)
Front and Rear (38.1)
13.50 15.00 13.50
for 1/2 Inch Hardware Rear Access Doors Optional (Typ) (342.9) (381.0) (342.9) Rigth Side Elevation

Base Channel
18.00 21.79
40-Inches High
(457.2) (553.5)
48.27
Bottom Entry 18.00 (1226.1)
Cover Plate
(457.2)
5.09 9.07
(129.3) (230.4)

Front Access 5 Foot Clearane 1.00

(25.4)

Floor Plan

Top
19.00
Entry (482.6)
MV
Top Entry Conduit 16.00
Control Area (406.4)
Conduit
4.00 x 4.00 15.00 13.00
(381.0) (330.2)

Top View 4.00 38.00

(101.6) (965.2)

FIGURE 5. TYPICAL ENGINEERED METAL-ENCLOSED POWER FACTOR CORRECTION SYSTEM DIMENSIONAL DATA

14 EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E Effective: November 2008
TD02607011E.fm Page 15 Wednesday, November 12, 2008 4:35 PM

Utility Line

Utility
Transformer

Main Breaker

CT
A-Phase 1

Feeder Breaker K0

Plant Loads

K-K Interlock

K-K Interlock (Optional)

C
C1
K-K Interlock K0 Power Factor
K1
Main Controller
CPT BLR-CM
Switch
1-Phase
Tap On
B&C
S1 S2 S3 Control
K1 Ground
Switch CT1 46 AS AM 59 Relays
S1
3
Alarm or Trip

Fuse
S1
Enclosure
Door

C1
Vacuum
Contactor

Reactor

Capacitor Capacitor Capacitor

Delta/Wye Delta/Wye Delta/Wye

FIGURE 6. TYPICAL MEDIUM VOLTAGE AUTOMATIC POWER FACTOR CORRECTION SINGLE-LINE DRAWING

EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E ©Copyright 2008 15
TD02607011E.fm Page 16 Wednesday, November 12, 2008 4:35 PM

Metal-Enclosed Capacitor Bank Equipment — 1.06 QUALIFICATIONS

Medium Voltage A. The manufacturer of the assembly shall be the manufacturer
of the major components within the assembly.
B. For the equipment specified herein, the manufacturer shall be
PART 1 GENERAL ISO 9001 or 9002 certified.
1.01 SCOPE C. The manufacturer of this equipment shall have produced
A. The Contractor shall furnish and install Metal-Enclosed Capacitor similar electrical equipment for a minimum period of five (5)
equipment as specified herein and as shown on the contract years. When requested by the Engineer, an acceptable list of
drawings. installations with similar equipment shall be provided demon-
strating compliance with this requirement.
B. This specification contains the minimum requirements for the
design, manufacture and testing of Metal-Enclosed Capacitor D. The manufacturer shall provide calibration of report of every
bank rated [2.4KV] [4.16KV] [4.8KV] [6.9KV] [7.2KV] [11.4KV] test equipment and torque wrench used during the mfg process.
[12.47KV] [13.2KV] [13.8KV] OR [14.4KV]. E. The manufacturer shall have work instructions for the mfg
C. This specification covers the electrical characteristics and process.
mechanical features of a three-phase, 50 or 60 Hertz, self- 1.07 DELIVERY, STORAGE AND HANDLING
contained, free-standing, metal-enclosed capacitor bank.
The application of these units is for power factor improvement. A. Equipment shall be handled and stored in accordance with
manufacturer’s instructions. One (1) copy of these instructions
D. Should the manufacturer or supplier of the equipment specified shall be included with the equipment at time of shipment.
under this section take exception to any part of this specification,
he shall so state in his bid, by reference to each item number. 1.08 OPERATION AND MAINTENANCE MANUALS
1.02 RELATED SECTIONS A. Equipment operation and maintenance manuals shall be provided
with each assembly shipped and shall include instruction leaflets,
1.03 REFERENCES instruction bulletins and renewal parts lists where applicable, for
A. The Metal-Enclosed Capacitor equipment shall be designed and the complete assembly and each major component.
tested in accordance with the latest standards of NEMA, NEC,
IEEE and ANSI. PART 2 EQUIPMENT
1.04 SUBMITTALS — FOR REVIEW/APPROVAL 2.01 RATINGS
A. The following information shall be submitted to the Engineer: A. The system operating voltage shall be as indicated on the
1. Master drawing index contract drawings.
2. Front view elevation B. The total capacity of the Metal-Enclosed Capacitor unit shall
3. Floor plan be .________ kVAr. The total kVAr capacity shall be divided into
.________ kVAr non-switched (fixed) and ._______ kVAr automati-
4. Top view cally switched in steps of _______ kVAr.
5. Nameplate schedule C. The capacitor bank shall have the following automatic stages:
6. Conduit entry/exit locations Stage 1 ____kVAR, Stage 2 ____kVAR, Stage 3 ____kVAR,
Stage 4 ____kVAR, Stage 5 ____kVAR, Stage 6 ____kVAR.
7. Equipment ratings including: The Capacitor bank shall have a fixed stage _____KVAR (specify
a. Short-circuit rating if required).
b. Voltage D. The Metal-Enclosed Capacitor bank unit shall a modular design
c. Continuous current with provisions for expansion to _______kVAr.
8. Major component ratings including: E. The capacitor shall be rated for continuous duty at 40°C ambient
at 3,300 ft. (1,000 meters) and below. The nominal rating of the
a. Voltage capacitor cell shall be 1.10 times the voltage rating of the system.
b. Continuous current
F. Total Harmonic Distortion (THD) of 5% of voltage waveforms
c. Interrupting ratings shall not affect the life of capacitors, contactors or controller.
9. Product data sheets. G. A +/- 10% variation in line voltage shall not affect the life of
1.05 SUBMITTALS — FOR CONSTRUCTION the capacitor.

A. The following information shall be submitted for record 2.02 CONSTRUCTION

purposes:
1. Final as-built drawings and information for items listed in
Paragraph 1.04
2. Certified production test reports
3. Installation information
B. The final (as-built) drawings shall include the same drawings
as the construction drawings and shall incorporate all changes
made during the manufacturing process.
1. General
a. Enclosure shall be NEMA 3R OUTDOOR enclosure with
gaskets and air filters. The structure shall be front accessible,
free-standing with necessary provisions for ventilation and
handling. The steel thickness shall be 11 gauge or equivalent.
b. There shall be thermostatically controlled heaters for
condensation control. Each section shall have a space heater
and thermostat.
c. Filters and stainless steel screens shall be provided to prevent
dust and insect entry. Filters are to be removable for replace-
ment or cleaning purposes from outside.
d. Structures shall be bolted steel frame, formed steel doors and
side sheets, flat and sloped to rear steel top and rear covers.
e. Thermostatically controlled forced air ventilation shall be
provided in all compartments. Each section with capacitor
shall have minimum two cooling fans controlled by a
dedicated thermostat.

16 EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E Effective: November 2008
TD02607011E.fm Page 17 Wednesday, November 12, 2008 4:35 PM
f. Copper bus shall be provided and properly sized to handle
continuous current rating of capacitor bank as well as a
minimum of 25% (if future expansion required, specify)
future expansion.
g. Inrush reactors shall be air core, copper windings and 40uH
minimum for each stage. Reactors shall be sized per the
capacitor stage kvar sizes.
h. Contactors shall be rated for switching of capacitors by the
contactor manufacturer.
i. The automatic harmonic filter equipment shall be warranted
by the manufacturer of the capacitor bank.
j. The capacitor bank shall be modular design for ease of future
expansion.
k. Capacitor bank shall have a 4-inch base channel.
l. Each section shall have a viewing window.
m. The main bus and ground bus shall be silver plated copper.
n. The bus support insulators shall be 95kV BIL.
o. Each stage of the capacitor bank shall be installed in an
individual compartment isolated by steel sheets from
other stages.
p. All Fuses shall be rated 50kAIR, full rated for the system
voltage class, current limiting type.
q. The equipment shall be modular design with maximum
90”wide x 49”deep sections.
r. The equipment shall be shipped on wood pallets for ease
of handling and installation.
s. Each shipping section shall have removable lifting eyes.
t. Each section door shall have warning labels, Danger High
Voltage, Section #, and Caution labels.
u. The enclosure steel shall be fabricated at the same mfg.
facility where the capacitor bank is assembled.
v. The doors shall have gaskets, heavy-duty hinges, pad lockable
and keyed heavy-duty handles. The doors shall be latched at
three points. Doors shall have welded grounding studs and
shall be bonded to the equipment ground bus.
w. The roof shall be sloped to the rear. There shall be a drip
shield provided over each door.
2. Incoming Section
a. Unit shall have an integrally mounted, assembled isolation
disconnect (if specified) with current limiting fuses (if speci-
fied), and grounding switch (if specified) OR Incoming
section shall have NEMA termination pads with main
fuses (or without main fuses).
b. [Distribution/Intermediate class arresters shall be provided
for lightning protection. Specify MCOV required.]
c. [Current limiting line fuses shall be provided for equipment
short circuit protection sized a minimum of 135% of required
amperage.]
d. (If specified) Main switch and ground switch shall have
externally operable handles with padlocking provisions.
e. Control power transformer shall be provided in each
incoming section.
f. Current transformer shall be provided for each phase to
monitor capacitor bank current. Current transformers shall be
multi-ratio with 10 ratio taps so that the ratio can be adjusted
for future expansion.
g. Incoming section shall be designed for top, bottom and
rear side Customer power cable entry. For bottom entry
a removable bolted cover plate shall be provided.
h. The incoming section shall have adequate power cable
bending radius space for Customer’s cables.
i. The incoming section shall have cable supports for
Customer’s power cables.
EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E
3. Capacitor Section
a. Capacitors shall be low loss, 2 bushing (or 3 bushing if
specified, Internally Delta connected), properly sized and
connected per the specification.
b. Each capacitor cell shall Internal discharge resistors to drain
voltage to 50 volts or less in five minutes.
c. Capacitor shall be suitable for operation at 110% of rated volt-
age, and 135% of rated current minimum.
d. Capacitors shall be rated [60 kV/ 75 kV/95 kV] BIL.
e. Capacitors shall be configured in [delta/wye] arrangement.
f. A current limiting capacitor fuse with current and voltage
ratings appropriate for the capacitor shall protect stage and
capacitors.
g. Capacitors for harmonic filter applications shall be heavy duty,
55°C temperature rating, 125% continuous over-voltage capa-
bility, 15 kA fault handling capability, 100 kA transient current
withstand capability, and meet IEEE std 18, NEMA and IEC
standards.
h. Vacuum contactors shall be rated for capacitive switching.
Vacuum contactors shall be rated 7.2 kV, 3-pole for 5 kV
systems and 15 kV,1-pole for 15 kV systems.
i. Each capacitor case shall be grounded to the enclosure
ground bus.
j. Each vacuum contactor shall be grounded to the enclosure
ground bus.
4. Control Section
a. This section shall include a digital power factor controller with
a digital power factor meter.
b. Programmable set points for all functions.
c. Stage anti-cycling timers programmable to not less than
5 minutes.
d. Power Factor “Out-of-Range” alarm.
e. High harmonic content (>5% THD voltage) alarm.
f. Manual-Off-Auto toggle switches shall be provided for
operation of the switched steps.
g. “Power On” and “Unit Alarm” indicating lights.
h. Capacitor "Stage On" indicating lights shall be provided.
i. Each stage shall have Manual-Off-Auto switches, stage on
indicator, and counter. The control scheme shall be such that
when switching from “Manual” position to “OFF” to
“AUTO” or “MAN” position on any stage, that the corre-
sponding stage will not be energized in less than 5 minutes.
An interposing timing relay shall be provided to prevent
energization of the capacitor stage in less than 5 minutes.
j. A digital multifunction meter/relay shall be included with
amps and phase current unbalance functions.
k. Power factor controller shall have the following alarm options
which can be programmed by the Customer: over/under
compensation, no current signal, step fault, step warning,
20X switching time outside limit, voltage harmonic limit,
current harmonic limit, and voltage outside tolerance.
l. Power factor controller shall have password protection.
m. Power factor controller shall have field adjustable phase
compensation so that the user can connect the current and
voltage measurement signals in any phase orientation so that
the user does not have to physically rotate the power cable
and/or CT leads to achieve a particular phasing between
current and voltage.
n. Power factor controller shall have individual discharge time
programmable for each step.
o. Control panel shall be designed for future addition for ___
stages (If future expansion required, specify).
p. Not used.
q. Controller shall have control halt and control sleep on/off
settings for each control alarm.
r. Controller shall have a digital relay output in addition to the
alarm output.
©Copyright 2008 17
TD02607011E.fm Page 18 Wednesday, November 12, 2008 4:35 PM
s. Controller shall have programmable switch cycle balancing,
step exchange and control sensitivity settings.
t. Control panel shall have 120 V circuit breaker for disconnect-
ing and over-current protection of control wiring.
u. Space heater circuit shall be such that the Customer can bring
external power source if needed to power space heaters
during storage.
v. The control shall have on delay timers as protection against
upstream utility reclosers opening and closing to clear
distribution line faults. The start timer shall be adjustable.
w. All timers and settings shall be field adjustable.
x. All control wiring shall be minimum #14 AWG, 600 V.
5. Key Interlock System
a. Unit main disconnect shall have key lock that, when switch
is open, key is removable to unlock opened position on
ground switch.
b. The ground switch can then be closed and shall have key
interlocks that can be removed in closed position to allow
for unlocking doors.
c. The ground switch cannot close unless the disconnect switch
is locked open. The ground switch cannot open unless all the
capacitor section doors have been locked closed.
6. Bank Protection
a. Unit shall have a weatherproof alarm strobe light and dry
contacts for customer remote alarm.
b. Power factor controller shall have the following
programmable alarms and setpoints:
1. No current input
2. Step fault
3. Step warning
4. 20 X switching time outside limit
5. Voltage Harmonics overload
6. Current Harmonics overload
7. Control voltage out of tolerance
8. Overcurrent
9. Over/under compensation
c. Capacitors shall be protected with current limiting full voltage
rated fuses with blown fuse indication. Fuses shall be 50 kAIR
rated for the full system voltage class.
2.03 NAMEPLATES
A. Each unit will have a rating nameplate. The lettering shall be
black 3/16-inch high, on a silver background.
B. The main incoming section shall have a rating nameplate located
on the inside door in addition to the external nameplate.
2.04 FINISH
A. Metal-Enclosed capacitor equipment enclosures shall be
provided with a powder coat paint finish. Exterior color shall
be ANSI 61.
18 EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E Effective: November 2008
PART 3 TESTING AND DOCUMENTATION
3.01 FACTORY TESTING
A. All capacitors shall be tested in compliance with NEMA, and
ANSI requirements for capacitance, dissipation factor, terminal
to terminal and terminal to case dielectric strength, and oil
leaks. All capacitor cells shall be traceable through construction
and testing.
B. The automatic power factor capacitor correction unit shall be
tested for proper operation prior to leaving the factory. The
certified record of these tests shall become part of the perma-
nent documentation package that travels with the automatic
capacitor bank. The following checks, measurements, and
operations must be confirmed and recorded for each stage.
1. Wire connections
2. Torque connections
3. Phase to Phase resistance checks
4. Phase to Phase capacitance checks
5. Controller operation, manual operation
6. Controller operation, automatic operation
7. Megger
8. Hi-pot
9. Test meter and controller with secondary current injection
C. Capacitor bank assembly shall be engineered, manufactured
and tested under the supervision of a Registered Professional
Electrical Engineer.
3.02 DOCUMENTATION
A. Supplier to provide test reports for capacitors, reactors, and
capacitor bank assembly.
B. Supplier to provide handling and installation instructions.
C. Supplier to provide inspection and maintenance schedule.
D. Supplier to provide ISO-9001 certificate for the facility where
the capacitor bank will be manufactured.
E. Supplier to provide facilities Quality System Manual.
F. Supplier to provide approval/construction/as-built schematic,
outline, settings, and wiring drawings.
TD02607011E.fm Page 19 Wednesday, November 12, 2008 4:35 PM

Metal-Enclosed Harmonic Filter Capacitor Bank 1.06 QUALIFICATIONS

Equipment — Medium Voltage A. The manufacturer of the assembly shall be the manufacturer
of the major components within the assembly.
B. For the equipment specified herein, the manufacturer shall be
PART 1 GENERAL ISO 9001 or 9002 certified.
1.01 SCOPE C. The manufacturer of this equipment shall have produced similar
A. The Contractor shall furnish and install Metal-Enclosed electrical equipment for a minimum period of five (5) years.
Capacitor equipment as specified herein and as shown on When requested by the Engineer, an acceptable list of installa-
the contract drawings. tions with similar equipment shall be provided demonstrating
compliance with this requirement.
B. This specification contains the minimum requirements for the
design, manufacture and testing of Metal-Enclosed Capacitor D. The manufacturer shall provide calibration of report of every test
bank rated [2.4 KV] [4.16 KV] [4.8 KV] [6.9 KV] [7.2 KV] [11.4 KV] equipment and torque wrench used during the mfg process.
[12.47 KV] [13.2 KV] [13.8 KV] OR [14.4 KV]. E. The manufacturer shall have work instructions for the
C. This specification covers the electrical characteristics and mfg process.
mechanical features of a three-phase, 50 or 60 Hertz, self- 1.07 DELIVERY, STORAGE AND HANDLING
contained, free-standing, metal-enclosed capacitor bank.
The application of these units is for power factor improvement. A. Equipment shall be handled and stored in accordance with manu-
facturer’s instructions. One (1) copy of these instructions shall be
D. Should the manufacturer or supplier of the equipment specified included with the equipment at time of shipment.
under this section take exception to any part of this specification,
he shall so state in his bid, by reference to each item number. 1.08 OPERATION AND MAINTENANCE MANUALS
1.02 RELATED SECTIONS A. Equipment operation and maintenance manuals shall be provided
with each assembly shipped and shall include instruction leaflets,
1.03 REFERENCES instruction bulletins and renewal parts lists where applicable, for
A. The Metal-Enclosed Capacitor equipment shall be designed and the complete assembly and each major component.
tested in accordance with the latest standards of NEMA, NEC,
IEEE and ANSI.
PART 2 EQUIPMENT
1.04 SUBMITTALS — FOR REVIEW/APPROVAL
2.01 RATINGS
A. The following information shall be submitted to the Engineer:
A. The system operating voltage shall be as indicated on the
1. Master drawing index contract drawings.
2. Front view elevation B. The total capacity of the Metal-Enclosed Capacitor unit shall be
3. Floor plan .________ kVAr. The total kVAr capacity shall be divided into
.________ kVAr non-switched (fixed) and _______ kVAr automati-
4. Top view cally switched in steps of _______ kVAr.
5. Nameplate schedule C. The Metal-Enclosed Capacitor bank unit shall a modular design
6. Conduit entry/exit locations with provisions for expansion to _______kVAr.
7. Equipment ratings including: D. The capacitor bank shall have the following automatic stages :
Stage 1 ____kVAr, Stage 2 ____kVAr, Stage 3 ____kVAr, Stage 4
a. Short-circuit rating
____kVAr, Stage 5 ____kVAr, Stage 6 ____kVAr. The Capacitor
b. Voltage bank shall have a fixed stage _____kVAr (specify if required).
c. Continuous current E. The capacitor shall be rated for continuous duty at 40°C ambient
8. Major component ratings including: at 3,300 ft. (1,000 meters) and below. The nominal rating of the
a. Voltage capacitor cell shall be 1.10 times the voltage rating of the system.
b. Continuous current F. Total Harmonic Distortion (THD) of 5% of voltage waveforms
shall not affect the life of capacitors, contactors or controller.
c. Interrupting ratings
G. A +/- 10% variation in line voltage shall not affect the life of the
9. Product data sheets.
capacitor.
1.05 SUBMITTALS — FOR CONSTRUCTION
A. The following information shall be submitted for record
purposes:
1. Final as-built drawings and information for items listed in
Paragraph 1.04
2. Certified production test reports
3. Installation information
B. The final (as-built) drawings shall include the same drawings
as the construction drawings and shall incorporate all changes
made during the manufacturing process.

EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E ©Copyright 2008 19
TD02607011E.fm Page 20 Wednesday, November 12, 2008 4:35 PM
2.02 CONSTRUCTION
1. General
a. Enclosure shall be NEMA 3R OUTDOOR enclosure with
gaskets and air filters. The structure shall be front accessible,
free standing with necessary provisions for ventilation and
handling. The steel thickness shall be 11 gauge or equivalent.
b. There shall be thermostatically controlled heaters for
condensation control. Each section shall have a space heater
and thermostat.
c. Filters and stainless steel screens shall be provided to prevent
dust and insect entry. Filters are to be removable for replace-
ment or cleaning purposes from outside.
d. Structures shall be bolted steel frame, formed steel doors and
side sheets, flat and sloped to rear steel top and rear covers.
e. Thermostatically controlled forced air ventilation shall be pro-
vided in all compartments. Each section with capacitor and
reactor shall have minimum two cooling fans controlled by a
dedicated thermostat. Reactor sections shall have redundant
cooling fans and redundant power circuit (if specified).
f. Copper bus shall be provided and properly sized to handle
continuous current rating of capacitor bank as well as a
minimum of 25% (if future expansion required, specify)
future expansion.
g. The reactor shall be (SPECIIFY: de-tuned/ anti-resonant/tuned)
to the (SEPCIFY: 4.2nd / 4.4th / 4.7th ) harmonic. The reactor
shall have copper windings, iron core, 115°C temperature
rise, Class H 220°C insulation system, and VPI varnish. Reac-
tors shall be open frame construction. Reactors shall be sized
for 160% of full load amps. Reactors shall be sized for the cur-
rent harmonic spectrum I1:145%*I,FLA; I5: 35%, I7: 15%,
I11:10%, I13:5%.
h. Contactors shall be rated for switching of capacitors by the
contactor manufacturer.
i. The automatic harmonic filter equipment shall be warranted
by the manufacturer of the capacitor bank.
j. The capacitor bank shall be modular design for ease of future
expansion.
k. Capacitor bank shall have a 4-inch base channel.
l. Each section shall have a viewing window.
m. The main bus and ground bus shall be silver platted copper.
n. The bus support insulators shall be 95kV BIL.
o. Each stage of the capacitor bank shall be installed in an
individual compartment isolated by steel sheets from
other stages.
p. All Fuses shall be rated 50kAIR, full rated for the system
voltage class, current limiting type.
q. The equipment shall be modular design with maximum
90-inches wide x 49-inches deep sections.
r. The equipment shall be shipped on wood pallets for ease
of handling and installation.
s. Each shipping section shall have removable lifting eyes.
t. Each section door shall have warning labels, Danger High
Voltage, Section #, and Caution labels.
u. The enclosure steel shall be fabricated at the same mfg.
facility where the capacitor bank is assembled.
v. The doors shall have gaskets, heavy-duty hinges, pad lockable
and keyed heavy-duty handles. The doors shall be latched at
three points. Doors shall have welded grounding studs and
shall be bonded to the equipment ground bus.
w. The roof shall be sloped to the rear. There shall be a drip
shield provided over each door.
2. Incoming Section
a. Unit shall have an integrally mounted, assembled isolation
disconnect (if specified) with current limiting fuses (if
specified), and grounding switch (if specified) OR Incoming
section shall have NEMA termination pads with main fuses
(or without main fuses).
20 EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E Effective: November 2008
b. [Distribution/Intermediate class arresters shall be provided for
lightning protection. Specify MCOV required]
c. [Current limiting line fuses shall be provided for equipment
short circuit protection sized a minimum of 135% of required
amperage.]
d. (If specified) Main switch and ground switch shall have exter-
nally operable handles with padlocking provisions.
e. Control power transformer shall be provided in each incoming
section. The primary of the CPT shall be fused.
f. Current transformer shall be provided for each phase to
monitor capacitor bank current. Current transformers shall be
multi-ratio with 10 ratio taps so that the ratio can be adjusted
for future expansion.
g. Incoming section shall be designed for top, bottom and rear
side Customer power cable entry. For bottom entry a remov-
able bolted cover plate shall be provided.
h. The incoming section shall have adequate power cable
bending radius space for Customer’s cables.
i. The incoming section shall have cable supports for
Customer’s power cables.
3. Capacitor Section
a. Capacitors shall be low loss, 2 bushing, properly sized and
connected per the specification. The capacitors shall have the
following features:
b. Each capacitor cell shall Internal discharge resistors to drain
voltage to 50 volts or less in five minutes.
c. Capacitor shall be suitable for operation at 125% of rated
nameplate voltage, and 135 percent of rated current
minimum.
d. Capacitors shall be rated [60 kV/ 75 kV/95 kV] BIL.
e. Capacitors shall be configured in [delta / wye] arrangement.
f. A current limiting capacitor fuses with current and voltage
ratings appropriate for the capacitor shall protect stage
and capacitors.
g. Capacitors for harmonic filter applications shall be heavy duty,
55°C temperature rating, 125% continuous over-voltage capa-
bility, 15 kA fault handling capability, 100 kA transient
current withstand capability, and meet IEEE std 18, NEMA
and IEC standards.
h. Vacuum contactors shall be rated for capacitive switching.
Vacuum contactors shall be rated 7.2 kV, 3-pole for 5 kV
systems and 15 kV, 1-pole for 15 kV systems.
i. Each capacitor case shall be grounded to the enclosure
ground bus.
j. Each vacuum contactor shall be grounded to the enclosure
ground bus.
4. Control Section
a. This section shall include a digital power factor controller
with a digital power factor meter.
b. Programmable set points for all functions.
c. Stage anti-cycling timers programmable to not less than
5 minutes.
d. Power Factor “Out-of-Range” alarm.
e. High harmonic content (>5% THD voltage) alarm.
f. Manual-Off-Auto toggle switches shall be provided for
operation of the switched steps.
g. “Power On” and “Unit Alarm” indicating lights.
h. Capacitor “Stage On” indicating lights shall be provided.
i. Each stage shall have Manual-Off-Auto switches, stage on
indicator, and counter. The control scheme shall be such that
when switching from “Manual” position to “OFF” to
“AUTO” or “MAN” position on any stage, that the
corresponding stage will not be energized in less than
5 minutes. An interposing timing relay shall be provided
to prevent energization of the capacitor stage in less than
5 minutes.
TD02607011E.fm Page 21 Wednesday, November 12, 2008 4:35 PM
j. A digital multifunction meter/relay shall be included with
amps and phase current unbalance functions.
k. Power factor controller shall have the following alarm options
which can be programmed by the Customer: over/under
compensation, no current signal, step fault, step warning, 20X
switching time outside limit, voltage harmonic limit, current
harmonic limit, and voltage outside tolerance.
l. Power factor controller shall have password protection.
m. Power factor controller shall have field adjustable phase
compensation so that the user can connect the current and
voltage measurement signals in any phase orientation so that
the user does not have to physically rotate the power cable
and/or CT leads to achieve a particular phasing between
current and voltage.
n. Power factor controller shall have individual discharge time
programmable for each step.
o. Control panel shall be designed for future addition for ___
stages (If future expansion required, specify).
p. Over-temperature alarm/trip shall be provided for each stage.
q. Controller shall have control halt and control sleep on/off
settings for each control alarm.
r. Controller shall have a digital relay output in addition to the
alarm output.
s. Controller shall have programmable switch cycle balancing,
step exchange and control sensitivity settings.
t. Control panel shall have 120 V circuit breaker for disconnect-
ing and over-current protection of control wiring.
u. Space heater circuit shall be such that the Customer can bring
external power source if needed to power space heaters
during storage.
v. The control shall have on delay timers as protection against
upstream utility reclosers opening and closing to clear
distribution line faults. The start timer shall be adjustable.
w. All timers and settings shall be field adjustable.
x. All control wiring shall be minimum #14 AWG, 600 V
5. Key Interlock System (If Specified)
a. Unit main disconnect shall have key lock that, when switch
is open, key is removable to unlock opened position on
ground switch.
b. The ground switch can then be closed and shall have key
interlocks that can be removed in closed position to allow
for unlocking doors.
c. The ground switch cannot close unless the disconnect switch
is locked open. The ground switch cannot open unless all the
capacitor section doors have been locked closed.
d. Optional: time delay entry interlocking can be provided
if specified.
e. Optional: open vacuum contactors before opening man
switch interlock can be provided if specified.
f. Each door handle shall be heavy duty with padlocking
provisions and shall have a keyed lock in the handle.
6. Bank Protection
a. Unit shall have a weatherproof alarm strobe light and dry
contacts for customer remote alarm.
b. Power factor controller shall have the following programma-
ble alarms and set-points:
1. No current input.
2. Step fault
3. Step warning
4. 20X switching time outside limit
5. Voltage Harmonics overload
6. Current Harmonics overload
7. Control voltage out of tolerance
8. Overcurrent
EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E
9. Over/under compensation
c. Capacitors shall be protected with current limiting full voltage
rated fuses with blown fuse indication. Fuses shall be 50 kAIR
rated for the full system voltage class,
2.03 NAMEPLATES
A. Each unit will have a rating nameplate. The lettering shall be
black 3/16-inch high, on a silver background.
B. The main incoming section shall have a rating nameplate located
on the inside door in addition to the external nameplate.
2.04 FINISH
A. Metal-Enclosed capacitor equipment enclosures shall be
provided with a powder coat paint finish. Exterior color shall
be ANSI 61.
B. Each shipping section shall have temporary labels identifying the
shipping section number.
PART 3 TESTING AND DOCUMENTATION
3.01 FACTORY TESTING
A. All capacitors shall be tested in compliance with NEMA, and
ANSI requirements for capacitance, dissipation factor, terminal
to terminal and terminal to case dielectric strength, and oil leaks.
All capacitor cells shall be traceable through construction
and testing.
B. The automatic power factor capacitor correction unit shall be
tested for proper operation prior to leaving the factory. The
certified record of these tests shall become part of the perma-
nent documentation package that travels with the automatic
capacitor bank. The following checks, measurements, and
operations must be confirmed and recorded for each stage:
1. Wire connections
2. Torque connections
3. Phase to Phase resistance checks
4. Phase to Phase capacitance checks
5. Controller operation, manual operation
6. Controller operation, automatic operation
7. Megger Insulation Resistance
8. Hi-pot
9. Reactor inductance test
10. Test meter and controller with secondary current injection.
C. Capacitor bank assembly shall be engineered, manufactured
and tested under the supervision of a Registered Professional
Electrical Engineer.
3.02 DOCUMENTATION
A. Supplier to provide test reports for capacitors, reactors, and
capacitor bank assembly.
B. Supplier to provide handling and installation instructions.
C. Supplier to provide inspection and maintenance schedule.
D. Supplier to provide ISO-9001 certificate for the facility where
the capacitor bank will be manufactured.
E. Supplier to provide facilities Quality System Manual.
F. Supplier to provide approval/construction/as-built schematic,
outline, settings, and wiring drawings.
©Copyright 2008 21
TD02607011E.fm Page 22 Wednesday, November 12, 2008 4:35 PM
Fixed Power Factor Correction Equipment
5 kV Class — Medium Voltage
PART 1 GENERAL
1.01 SCOPE
A. The Contractor shall furnish and install fixed power factor correc-
tion equipment as specified herein and as shown on the contract
drawings.
B. This specification contains the minimum requirements for the
design, manufacture and testing of fixed power factor correction
capacitors rated 2400 V, 4160 V, and 4800 V.
C. Power factor correction equipment provided under other sec-
tions of the specifications as part of other equipment shall
comply with this section of the specifications.
D. Should the manufacturer or supplier of the equipment specified
under this section take exception to any part of this specification,
he shall so state in his bid, by reference to each item number.
1.02 REFERENCES
A. The power factor correction equipment shall be designed and
tested in accordance with the latest standards of NEMA, NFPA,
IEEE and ANSI.
B. The equipment shall be CSA certified for Canadian applications.
C. Capacitor shall be designed to NFPA 70 (NEC) sections 460.26,
460.27 and 460.28.
1.03 SUBMITTALS — FOR REVIEW/APPROVAL
A. The following information shall be submitted to the Engineer:
1. Front view elevation
2. Floor plan
3. Equipment ratings including:
a. Short-circuit rating
b. Voltage
c. Continuous current
1.04 SUBMITTALS — FOR CONSTRUCTION
A. The following information shall be submitted for record
purposes:
1. Certified production test reports
2. Installation information
B. Instructions
C. Material Safety Data Sheet
1.05 QUALIFICATIONS
A. The manufacturer of the assembly shall be the manufacturer of
the major components within the assembly.
B. For the equipment specified herein, the manufacturer shall be
ISO 9001 or 9002 certified.
1.06 DELIVERY, STORAGE AND HANDLING
A. Equipment shall be handled and stored in accordance with manu-
facturer’s instructions. One (1) copy of these instructions shall be
included with the equipment at time of shipment.
1.07 OPERATION AND MAINTENANCE MANUALS
A. Equipment operation and maintenance manuals shall be provided
with each assembly shipped and shall include instruction leaflets,
instruction bulletins and renewal parts lists where applicable, for
the complete assembly and each major component.
22 EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E Effective: November 2008
PART 2 PRODUCT
2.01 RATINGS
A. The system operating voltage (2400 V, 4160 V, or 4800 V) shall be
as indicated on the contract drawings.
B. The kVAR for 4.16 kV or 4.8 kV capacitor banks shall be as
specified between 25 kVAr to 900 KVAr in increments of
25 kVAr. The kVAr for 2.4 kV capacitor banks shall be as
specified between 25 kVAr to 825 kVAr in increments
of 25 kVAr.
C. The capacitor shall be rated for continuous duty from -40ºC to
+45ºC ambient at 3,300 ft. (1,000 meters) and below.
D. Total Harmonic Distortion (THD) of 5% of voltage waveforms
shall not affect the life of capacitors.
E. A +/- 10% variation in line voltage shall not affect the life of the
capacitor.
F. The capacitor shall be suitable for operation over a temperature
range of -40ºC to +45ºC.
2.02 ENCLOSURE
A. The assembly shall have capacitor cell, capacitor mounting frame
for multiple capacitor cells, termination box, current limiting
fuses, and viewing window.
B. The enclosure (capacitor cell & terminal box assembly) shall be
rated NEMA 1, 3R, and 12.
C. The enclosure steel shall be 14 gauge thick steel.
D. The terminal box inside shall have a grounding stud welded to
the frame near the top and front cover.
E. The terminal box inside shall have adequate space for shielded
cables and stress cones.
F. The enclosure terminal box shall be designed for top or
side entry.
G. The terminal box shall have a removable top and front cover.
H. The viewing window shall be mechanically reinforced in the
rear inside.
I. The front cover shall be removable and bolted with platted bolts.
J. The overall dimensions shall not exceed 46”H x 30”W x 22”D.
K. The enclosure front cover shall have gaskets.
L. A ground screw shall be provided inside the termination and
suitable for cable shield ground.
M. Capacitors shall include “Danger, turn off power and wait five
minutes before working inside unit” labels.
N. A terminal box shall be provided on top of the capacitor cans
for power connections.
O. The front removable cover shall have a handle for lifting the
front cover.
P. The enclosure shall be designed such that power cables can
enter from the top, rear, or either sides.
2.03 CAPACITOR
A. Individual capacitors shall be film/foil design with a biodegradable
NFPA Class III B dielectric fluid.
B. Capacitors shall have less than 0.2 watts per KVAR losses and
low internal heat generation.
C. Each capacitor cell shall contain less than three gallons of liquid.
D. Capacitors shall be designed to meet ANSI/IEEE standard 18,
NEMA CP1, and IEC 871-1.
E. Capacitors shall have “Danger, High Voltage” warning labels.
F. Capacitor case material shall be ANSI 409 stainless steel and
painted ANSI#70 grey suitable for outdoor installation.
G. Capacitors shall be 3-phase, 3-bushing, 60kV BIL. (For CSA
labeled units the BIL is 75kV).
TD02607011E.fm Page 23 Wednesday, November 12, 2008 4:35 PM
2.04 DISCHARGE RESISTORS
A. Each capacitor unit shall be provided with an internal discharge
resistor to reduce the residual voltage to less than 50 volts within
five minutes after the capacitor is disconnected from source
of supply.
2.05 FUSES
A. To provide for major fault protection and capacitor case rupture
protection, current limiting fuses shall be provided on the
capacitor bank.
B. Fuses shall be current limiting and rated 50kAIR.
C. Fuses for 2.4 kV nominal voltage shall be rated 4.3 kV. Fuses for
4.16 kV nominal voltage shall be rated 5.5kV.
D. Each fuse shall be equipped with a pop-up button to provide
visual indication of a blown fuse.
E. All three phases for each capacitor shall have fuses. (Option
for only two phase fused is available if specified).
F. The top of the fuses shall have a copper “L” bracket for power
cable terminations.
G. The bottom of the fuse shall have a external female _” – 13 UNC
– 2B.
H. Each fuse blown fuse indicator shall be visible through the
viewing window.
2.06 POWER TERMINATIONS
A. Each assembly shall be furnished with 0.562” diameter hole in
copper L-bracket on top of the fuse for termination of Customer
1- hole lug.
B. The Customer’s cable termination hole will be supplied with
Grade 5 bolts, flat washers, lock washers and nuts.
C. For units with multiple capacitor cells the phase shall be
paralleled using silver plated copper bus.
2.07 GROUNDING
A. The capacitor case shall be bonded to the terminal box
ground stud.
B. The front removable cover shall have ground stud. The main
enclosure steel shall have a grounding stud.
C. The front removable covers shall be bonded to the main ground
stud of the terminal box using green grounding conductor.
2.08 MOUNTING
A. The assembly shall have holes in the base frame to anchor the
equipment to the floor.
B. For assemblies with multiple capacitor cells the frame shall have
provisions for anchoring the floor at four places spaced equally
around the equipment.
EATON CORPORATION PF Correction and Harmonic Filter Systems Technical Data TD02607011E
2.09 NAMEPLATES & LABELS
A. Each unit will have a nameplate in accordance with NFPA 70,
Section 460.26. The lettering shall be black on a silver back-
ground.
B. The termination box shall have “WARNING HIGH VOLTAGE”
label.
C. The termination box shall have “DISCONNECT BEFORE OPEN-
ING” label.
D. The termination box shall have “WAIT 10 MINUTES BEFORE TO
ALLOW CAPACITORS TO DISCHARGE” label.
2.10 FINISH
A. The paint system shall be suitable for outdoor installation.
Exterior color shall be light grey.
PART 3 TESTING
3.01 FACTORY TESTING
A. All capacitors shall be tested in compliance with IEEE Standard
18 and CSA requirements for capacitance, dissipation factor,
terminal to terminal, and terminal to case dielectric strength,
and oil leaks.
B. Each capacitor unit shall be tested for low voltage capacitance,
ground test over-voltage, dielectric test over-voltage, capacitance
measurement, loss measurement, and discharge resistor
measurement.
C. Each assembly shall be tested for insulation integrity (Megger)
Phase to Ground and Phase to Phase before shipment using
500V Megger output.
D. 60kV Impulse design test shall be done on each design of the
capacitor bank. (For CSA labeled units the BIL is 75 kV).
PART 4 SHIPMENT
4.01 PACKAGING
A. The assembly shall be wrapped in plastic and the corners
protected with cardboard.
B. Each assembly shall be shipped with a copy of the O&M,
MSDS and Test Report.
C. Each assembly shall be bolted to the wood pallets and
strapped to the pallet.
©Copyright 2008 23
TD02607011E.fm Page 24 Wednesday, November 12, 2008 4:35 PM

Cutler-Hammer, PowerChain Management and

Power Xpert are registered trademarks of Eaton
Eaton Corporation Corporation. CSA is a registered trademark of
the Canadian Standards Association. NEMA is
Electrical Group the registered trademark and service mark of
1000 Cherrington Parkway the National Electrical Manufacturers Associa-
Moon Township, PA 15108 tion. National Electrical Safety Code is a regis-
tered trademark and service mark of the
United States Institute of Electrical and Electronics Engineers,
877-ETN-CARE (877-386-2273) Inc. Modbus is a registered trademark of Modi-
Eaton.com con, a division of Schneider Electric Industries
SA. UL is a registered trademark of Underwrit-
ers Laboratories Inc. ISO is the registered trade-
mark and sole property of the International
Organization for Standardization.

© 2008 Eaton Corporation

All Rights Reserved
Printed in USA
Publication No. TD02607011E / Z7845
November 2008