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KHURAM SHAHZAD
WHAT IS INNOVATION ?
THE PROCESS OF TAKING A
CREATIVE IDEA AND TURNING IT
INTO USEFUL PRODUCT, SERVICE
OR METHOD OF OPERATION.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Contents
• Introduction
• Different innovations
• Compact spinning
• Types of compact spinning with respect
to method
• Comparison
• Benefits towards forthcoming processes
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
COMPACT SPINNING
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
HISTORY
For several decades, development efforts
in ring spinning were focused on
improving the existing technology and
incorporating automation and process-
linking capabilities.
The first compact spinning machine was
put into trial production in 1995 in some
spinning mills in Switzerland.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
IMPORTANCE
Compact spinning offered the potential to create a
near-perfect yarn structure by applying air
suction or magnetic system to condense the fiber
stream in the main drafting zone, thereby
virtually eliminating the spinning triangle.
Compact spinning has been shown to
significantly improve yarn tensile properties and
reduce its hairiness. Both characteristics are
crucial for yarn performance in downstream
manufacturing operations
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Working principle
1-Draft arrangement
1a) Condensing element
1b) Perforated apron
VZ) Condensing zone
2) Yarn Balloon with new
structure
3) Traveler
4) Ring
5) Spindle
6) Ring carriage
7) Cop
8) Balloon limiter
9) Yarn guide
10) Roving
E) Triangle of compact
spinning
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
AERODYNAMIC METHODS
1.Suction by drum
• Rieter (Com4)
2.Suction by apron
• Suessen (Elite)
• Zinser
• Toyota
• Olfil system by Marzoli
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
• Perforated drum
• Suction insert.
• Air guide element
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Special features:
• Optimum and sustained yarn quality
• High consistency of all yarn parameters
• Minimal variation between spinning positions
• No restrictions in regard to raw material
• Easy handling
• Universal application
• Can be installed on almost all machine types
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Working principle
• The slot creates an air current
through the lattice apron inside the
profile tube.
• As the slot, being under negative
pressure, reaches right up to the
delivery nipping line, the fiber
assembly remains totally
compacted. This results in a
substantial disappearance of the
spinning triangle.
• To fulfill these criteria suction fans
are installed driven by a motor.
Each suction pump covers 24/30
spinning positions. This provides
short airflow distances with
identical negative pressure on all
spinning positions.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Eli Top
The EliTop has a special design.
1. bottom part of housing
2 .top part of housing
3 . screwed joint of both
housing parts
4. front top roller =
front of drafting system
5. delivery top roller = EliTe Roller
6. axle with intermediate
gears to clip on
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
• EliTube / Lattice
Aprons
The EliTube, assigned to one
group of spindles, serves to supply
the vacuum for the relevant
suction slots
• This insert can be replaced easily
if it is worn.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Demerits
Demerits
• Defective lattice apron
(operating life exhausted,
damaged by lapping, wrong
positioning in the recesses of the
guide rod).
• Ultrasonic cleaning devices with
a content of about 20 liters to
wash approx. 1000 aprons at a
time. Such devices cost about
EURO 1,300.
• Due to fiber accumulation
between lattice apron and
EliTube, lattice apron does not
run smoothly.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Working principle
• Condense system is driven by front bottom
roller with Toyota’s specially designed driving
system.
• Individual’s motor combined with suction units
for spinning position have been arranged
accordingly. This provides short airflow
distances with identical negative pressure.
• By applying air suction to condense the fibers
stream, thereby virtually eliminating the
spinning triangle, helps improve yarn
characteristics.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Structure
1. Suction duct (One section per 48 spindles)
Locating the suction duct on the upper
part of the roller stands simplifies duct
design for easy cleaning and shortens
piping length for optimum suction
efficiency.
2. Condense unit:
Each 4 spindle unit is easily removed and
disassembled without using special tools.
3. Delivery roller:
Delivery roller is driven by maintenance-
free carrier gear and grooved front roller
resulting in a simple and dependable
structure.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Features of flexibility:
• Easy conversion between
compact and conventional ring
spinning.
• Available as retrofit for the
RX240NEW.
Difference Strength
Strength C.V
51 50.9
Zinser: CompACT
• With this compact spinning
technology, which is based on a
perforated apron, all raw materials
can be processed to all major yarn
counts.
• This, however, not only applies to the
field of combed cotton ring yarn, but
also to carded ring yarn, blends of
cotton with manmade fibers (carded
and combed) and pure manmade
fibers.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Working Principle
• The system of Zinser, is characterized by
extending the draft system by a double
roller.
• A perforated apron is moved over the
upper roller, where the suction profile
element is found. Between the delivery
roller and the perforated apron, the
condensing zone occurs.
• The roller pair is working in a classical
way as in ordinary draft system.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
RoCos ROTORCRAFT
COMPACT SPINNING
– No air suction
– No air pipes
– No perforated drums or aprons
– No ventilators
– No extra power
– No erectors for installation
– but
– Magnetic Compacting is
simple – safe – solid
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
Principle
• Any ring spinning
machine can be
converted into RoCos
system.
• Bottom roller 1
supports the front roller
2 and delivery roller 3.
UNIVERSITY COLLEGE OF TEXTILE ENGINEERING
BAHAUDDIN ZAKARIYA UNIVERSITY , MULTAN
ADVANTAGES IN WEAVING
ADVANTAGES in PROCESSING
• For warp knitting can be used, because of their higher work capacity.