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PRODUCT TRAI NI NG CENTRE

PRODUCT TRAI NI NG CENTRE

PRODUCT TRAI NI NG CENTRE

PRODUCT TRAI NI NG CENTRE

PRODUCT TRAI NI NG CENTRE

PRODUCT TRAI NI NG CENTRE

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Exclusive features of Apache RTR 160

All New Racing Graphics Racing Throttle Response Engine (RTR) Digital Speedowith Service indicator system Split Type sporty Handle bar Bull horn pillion Handle Adjustable Link type gear shift mechanism 270mm Front Disc brake 16 LED Tail Lamp

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RTR
Feature: RTR : Racing Throttle Response 15.2 bhp engine Benefit: Quick Response to the throttle. Feel of a race bike.

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IDI System
Feature: TCI : Transistor controlled ignition

Benefit: Long and high intensity Spark for better combustion of Fuel mixture. Help in cold start & Cold Recovery

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CDI Vs IDI

CAPACI TOR

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Gas Filled Shock Absorber

Feature Gas filled 5 step adjustable shock absorber with Bottle designed Canister

Benefit Comfortable ride even on bad roads

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Sporty Silencer
Feature Stainless steel, sporty silencer with catalytic converter and exhaust resonator. Narrow snout designed muffler. Benefit Sporty looks Resonator helps to achieve good power & Torque Rust Free Catalytic converter reduces pollution

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Stylish Contoured Fuel Tank

Feature Sporty and Stylish 16 liters (including Reserve 2.5 ltr) capacity with flushed petrol tank cap Benefit Higher capacity Petrol Tank for long distance ride.

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Halogen HL Bulb with Twin City Lamps

Feature Halogen HL bulb with Twin city lamps Benefit Brighter light Safer to ride in city traffic condition

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RCF Technology
Feature Roller Cam Follower Auto De-Compression Valve Benefit Friction free engine Low maintenance Longer engine life Smoother engine No back kick during kick starting

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Racing Response Engine

Feature Powerful Engine Power 15.2 BHP@8500 rpm Torque13.1 Nm@6000 rpm Engine with Charcoal Grey colour is added look. Benefit Excellent Initial pickup Better top speed

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270mm Disc Brakes

Feature Disc brakes with Sprocket design disc Benefit Sporty looks Effective braking Better stability

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Any Gear Electric Start

Feature Any Gear Self Starting Constant mesh self starter SM-6 Motor Benefit Positive engagement Effortless Starting Soft button start

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Digital Speedo
Feature Vehicle speed, clock, odometer, Trip meter on LCD screen.

Benefit Guides the customer in time More accurate

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IE SURGE
Feature IE SURGE - Intake Exhaust Resonator Surge Induction resonator on air filter Exhaust Resonator on Silencer Benefit Intake Resonator accelerates the air fuel mixture flow during sudden throttling and helps in quicker power response to zoom the bike. Exhaust Resonator helps in clearing exhaust gas quickly out of the silencer during sudden throttling which results in high torque.
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5 Speed Transmission
Feature 5 Speed gear box Link type Adjustable shifting system Carbo-nitrating Gears Benefit High speed Racing bike gear shifting system. Improved life of gears

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Dimensions
SPECIFICATIONS
Overall Length Overall Width Overall Height Ground Clearance Wheel Base Kerb Weight Pay Load Gross Vehicle W eight

TVS Apache RTR 160

2020 mm

TVS Apache
1976 mm 743 mm 1100 mm 165 mm 1260 mm 136 kg 130 kg 266 kg

730 mm
1050 mm

180 mm 1300 mm
136 kg

130 kg
266 kg

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Engine
SPECIFICATIONS
Type Bore Stroke Piston Displacement Carburettor Type Air Filter Starting System Lubrication System Compression Ratio Compression Pressure Maximum Horse Power Maximum Torque Valve Clearance (Cold) Maximum Speed Engine Idling Speed

TVS Apache RTR 160

62 mm 52.9 mm 159.7cc
Ucal mikuni BS - 26

TVS Apache
57 mm 57.8 mm 147.5 cc
Ucal mikuni BS - 26

4 stroke ,air cooled, single cylinder OHC

Double polyurethene foam filter element Kick start / Electric start Forced wet pump 9.5:1 10 - 13 kg/cm 11.19 KW (15.2 bhp) @ 8500 rpm 13.1 Nm @ 6000 rpm Inlet 0.08 / Exhaust 0.11 mm 118 kmph 1400100
2

9.95 Kw(13.5 BHP)@8500 rpm 12.3 Nm@6000 rpm Inlet 0.07 / Exhaust 0.12 mm 108 kmph

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Transmission
SPECIFICATIONS
Clutch Transmission Gear Shift Pattern Primary Reduction Final Reduction First Gear Second Gear Third Gear Fourth Gear Fifth Gear

TVS Apache RTR 160

Wet Multiplate type

TVS Apache

Constant mesh 5 speed gearbox All down heel - toe shift 65/21 44/13 35/12 26/14 24/18 21/20 22/25

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Chassis
SPECIFICATIONS
Frame Front Suspension and Travel Rear Suspension Steering Angle Caster Angle Trail Length Brakes: Front Brakes: Rear Tyre Size Front Tyre Size Rear 25.5

TVS Apache RTR 160

Double Cradle SynchroSTIFF lescopic Forks, 105mm Stroke Monotube Inverted Gas filled shox (MIG) with spring aid

TVS Apache
Double cradle tubular type

Telescope oil damped 105mm Gas filled 5 step adjustable with canester

41' 25.5' 90mm 130/240 mm dia Drum/Disc 130 mm foot operated

90/90 x 17 - 6 ply 100/80x 18

81.3 mm 270 mm Petal Disc 130 mm Drum 90/90 x 17 100/80 x 18

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Electrical
SPECIFICATIONS
Ignition System Sparkplug Sparkplug Gap Battery Type Body Earthing Generator Head Light Tail Light/Brake Light Turn Signal Light High Beam Indicator Light Neutral Indicator Light Speedometer Light
Economy & power mode lamp

TVS Apache RTR 160

TVS Apache

IDI -dual mode digital ignition - DC Bosch Super UR 5 DDC 0.6 mm 12V 9 Ah Negative terminal 12V, 100W 35/35W Halogen HS1, Clear lens with MFR 12V, 35/35 W HS 1 halogen 12 V, 5W / 21W

0.5 W. LED-Twin triangle with prism on lens 12V,10W 12V,2W 12V,3.4W 12V,3.4W 12V,2W 12V,2W

Turn Signal Indicator Light

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Capacity
SPECIFICATIONS
Fuel Tank Including Reserve Reserve Front Fork Oil Transmission cum Engine Oil (Grade) Transmission cum Engine Oil (Qty)

TVS Apache RTR 160

16 Lts 2.5 lts 125 2.5 ml each 4T Oil 1000ml(Overhauling)

TVS Apache

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Carburettor Specifications
Discription
Carburettor Type Main Jet Needle Jet Jet Needle E - ring position Pilot Jet Pilot air jet (1) Pilot air jet (2) Piston valve Throttle Valve MCS screw - No of turns Idling RPM Idling CO%(with SAI) Idling CO%(without SAI) 0.8 ~ 1.2% 3.5 ~ 4.5%
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TVS APACHE RTR 160

BS26 CV Ucal Mikuni 105 P2 QK 2 nd from top 15 1.45 NA CA - 3.9(2 vacuum sensing holes)

TVS APACHE
BS26 - X21 CV Ucal Mikuni 102.5

12.5 1.45 CA - 3.9(1 vacuum sensing hole)

120 21(1 ~ 3 turns out) 140050 0.6 0.4%

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Cylinder Head

Combustion Chamber diameter increased. bigger Inlet & Exhaust valve seats provided. Painted with Charcoal grey colour.

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Cylinder Block

Bore Dia. increased to 62 mm Auto Chain Tensioner mounting design is changed. 159.7 cm3 embossed for identification. Painted with Charcoal grey colour.

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Piston Assy.

Piston Dia. increased to 62 mm Piston Rings dia increased to match the new piston. Piston Pin and locks also modified

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Crankshaft Assy.

160cc

Crankshaft web weight increased. Connecting rod modified. Chamfer on Crank web are bigger.

150cc

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Clutch Cover

New Part Rod comp. Clutch release is modified. Charcoal grey painting is provided

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Auto Chain Tensioner

New Part Strip coil type tensioner

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Crankcase RH

New Part Guide bush Guide bush provided for Cam gear shift shaft. Painted with charcoal grey colour.

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Crankcase LH

New Part Painted with Charcoal grey colour.

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Clutch Assy.
New Part Clutch plate Drive and plate driven are modified. Clutch spring are changed. Clutch plate serrations reduced to 45( Apache 150 48 serrations). Plain surface provided for pressure plates (Apache 150 dotted surface)

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Cover Magneto

New Part Charcoal grey colour.

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Stator coil assy.

New Part Charging and lighting coils increased to 8(Apache 150 7 coils) Since Source coil is not available here, that location is used for one additional lighting /charging coil.

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CV Carburetor
New Part Fuel Jets and Tuning specifications changed Main Jet 105 Pilot Jet 15 Piston Valve CA-3.9(1 vacuum hole) CO (with SAI) 0.8 ~ 1.2% Since change in By pass pitch , RTR 160 have new carburetor body Can not interchange with Apache 150cc
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Inlet & Exhaust Valve

RTR 150cc

New Parts Valve face diameter increased Inlet tappet clearance 0.07 mm Exhaust tappet clearance 0.11 mm

Exhaust Inlet

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Silencer Assy.

New Part. Narrow snout Muffler Assy. design is to suit the new styling. Mounting bracket point is changed. Exhaust resonator position shifted to bottom side vehicle.

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Lever Kick Starter

New Part. Design is changed to suit the new styling.

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Suppresser Cap

New part. Suppressor cap design is changed to avoid the water entry.

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Lever Gear Shifting

New Part. Link type design provided to give racing bike feel during gear shift. Cam gear shift design changed to match the changes in Crankcase RH for smoother gear shifting. Transmission gears are same as Apache 150cc.

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Rear Brake Pedal

New part. To suit the new styling.

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Wiring Harness
New Part. New couplers to connect the LED tail lamp. Water proof coupler provided for avoiding the water entry. Special coupler provided to connect the digital speedometer.

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Relay pass by

New part Relay unit provided for Pass by operation. Pass by will work in both DC and AC.

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TCI Unit

New part.

160cc

Ignition timing curves are changed in TCI of RTR. For identification IDI in grey colour.

150cc

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Handle Bar
New part. Split type handle bar to suit the new styling. Handle bars can be adjusted to two positions as per the requirement. Upper bracket cover added for styling.

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Bracket Pillion Foot Rest

New part. diecasted pillion foot rest holder. Charcoal Grey colour to match the look of the bike.

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Bracket Side Stand

New Part. To improve the Part lift.

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Chain Case

New part both Chain case upper and Lower are modified to match the new swing arm fitments. Dimple profile provided at inner side of case to avoid wheel fouling during the ride.

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Rear Fender

New part. Rear fender design is changed to suit the new styling.

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Number Plate Lamp

Design is changed. Rear Reflector is fitted to lamp body.

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Digital Speedo Hub Drive

New Part. Connected to digital Speedo meter through the wires. Speedo cable is not provided.

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Front Fork RH

New Part. Outer Tube design is changed Disk Mounting point is changed.

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Vibration Dampers & Handle Grip

New Part. Handle grip is modified Vibration damper is modified. Chrome plating is provided for Clutch lever and Front Brake lever.

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Engine Guard

New Part. To provide a sporty look to the bike.

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Gas filled Rear shock Absorbers

New Part. Canister Design modified. Filled with Nitrogen Gas. Lower mounting bracket length increased.

150cc

160cc
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Front Wheel Assy.

New Part. Disc mounting positions changed to mount the 270 mm disc.

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APACHE - IGNITION CIRCUIT

Charging Coil
WR B

RW

BW

RR Unit
BW 10A Fuse R R BW ENGINE KILL SWITCH B SELF STARTER SWITCH

Battery
DC CIRCUIT
W Br

Ignition Switch
Or

Or

BW B B BlR Digital SPEEDOMETER

DC TCI
BW Or Bl GW BlW HT COIL

PULSER COIL

TCS

HT Cord

THROTTLE CONTROL SWITCH

Spark Plug
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APACHE IDI CIRCUIT

10A Fuse BW R R BW
ENGINE KILL SWITCH SELF STARTER

Battery
DC CIRCUIT
W Br

Ignition Switch
Or

B
RELAY UNIT

Or

BW B B BlR Digital SPEEDOMETER GW BlW TCS

DC IDI
BW Or Bl HT COIL

PULSER COIL

HT Cord

THROTTLE CONTROL SWITCH

Spark Plug

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APACHE - CHARGING CIRCUIT

Charging Coil
WR B BW

DC TCI
ENGINE KILL SWITCH B B
SELF STARTER SWITCH

RW

BW

RR Unit
BW 10A Fuse R R BW

Battery

Ignition Switch
Or

Or Fr.Br Switch W

Or Rr.Br. Switch Y

Or

Or

Or

Horn(2)
Flasher Unit

DC TCI

lbl
Fr. TSL

RELAY PASS BY Y Or High/Low Beam switch BW GB G Horn Switch

TSL Switch L R Fr. TSL V lG Rr. TSL

Rr. TSL

Brake Light BW HEAD.LAMP

YBl PASS BY SWITCH

TSL Indy

TSL Indy

Lighting Switch

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APACHE SELF START CIRCUIT

DC TCI
10A Fuse R R BW B B

BW

ENGINE KILL SWITCH

BW
Battery

Ignition Switch

Gr

TO DC Circuit
Clutch S witch

BlW

S tarter Button

Or
BlW Neutral Lamp Bl Bl

Starter Relay S TARTER MOTOR

Neutral Switch

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APACHE - LIGHTING CIRCUIT

Lighting Coil
Y

B W

PASS BY SWITCH

BW
YR

GB OR
RELAY PASS BY

RR Unit
YW

Lighting Switch
Yor Gr YB
Gr Gr
SPEEDOMETER

Gr Gr Gr City lamp BW

Number plate lamp BW BW

Headlamp
H L

Tail Lamp

City lamp

BW

BW

WR

BW

Headlamp Switch
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A P A CH E - CO I L T E S T I N G
Lighting Coil
Resistance :0.25 - 1.0 ohm Lighting coil Y
200
Ohm s

+ -

R B

BW

Pulser Coil
Re sista nce: 125 - 150 Ohms

Charging Coil
Re sista nce: 0.4 - 1.0 Ohm s
Charging coil

Puls e r coil

Br
2000
Ohm s

WR W
200
Ohm s

+ -

R B

+ -

R B

BW

IGNITION COIL TESTING

Secondary Coil Primary Coil
Resistance : 2.0 - 4.0 Ohm Re sista nce: 11.0 - 13.0 KOhms

Ignition coil

Ignition coil HT COR D

20K

Or
200
Oh ms

Bl

HT CORD

+ To Spar k Plug

Oh ms

+ From CDI U nit

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PDI
01.CHECK FOR PAINT SCRATCHES/DAMAGES 02.MISSING ITEMS 03.ALIGNMENTS/GAP 04.STANDARD CHECKS 05.FASTENER TIGHTNESS CHECKS 06.GENERAL CHECKS (AFTER STARTING THE ENGINE) 07.ELECTRICAL FUNCTION CHECKS 08.ROAD TRIAL 09.POST TRIAL (ON STAND)

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Customer Installation
Basic Check points before starting the Vehicle
All controls operations(clutch,brake,throttle,gear shifting) Explain all settings on Digital Speedometer Tank capacity : 16lit Res: 2.5lit Tyre pressure Battery condition Proper functioning of horn,brake lights,turn signal indicators,electrolyte level Tool kit First aid kit Engine oil level Lighting

Service schedule
Explain Service schedule of Apache RTR 160 as per owners manual

Warranty
Warranty period, Parts not covered under warranty, Limitations of warranty.

Tips for achieving best performance from vehicle

Proper tyre pressure Battery condition checking Usage of IFTEX for petrol(2ml/ltr) Running in period Riding tips

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Service Schedule
Se rvice
I II III IV V VI VII VIII IX X X I

Kms
500 - 750 2500 - 3000 5500 - 6000 8500 - 9000 11500 - 12000 14500 - 15000 17500 - 18000 20500 - 21000 23500 - 24000 26500 - 27000 29500 - 30000

Month
1 month 3 Months 6 Months 9 Months 12 Months 15 Months 18 Months

Fre e/Pay

24 Months 27 Months 30 Months

Warranty Period: 30000kms/24 months

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Py a

21 Months

F e re

Periodic Maintenance

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Periodic Maintenance

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Periodic Maintenance

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Periodic Maintenance

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