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Table Of Contents

SECTION 1 INTRODUCTION
SECTION 2 DRAWINGS
201. CONTRACT DRAWINGS
202. SHOP DRAWINGS
202.3 Project Information Required on Shop Drawings
202.4 NYSDOT Review of Shop Drawings
NYSDOT SIGNATURE APPROVAL SHOP DRAWINGS
203. DETAILING REQUIREMENTS FOR SHOP DRAWINGS
203.5 Field Splices in Stringers and Girders
203.7 Bearing Stiffeners
203.8 Intermediate Stiffeners and Connection Plates
FIGURE 203.9A - LONGITUDINAL STIFFENER AT BOLTED SPLICE
203.14 Seal Spacing
204. ERECTION DRAWINGS
205. REPAIR PROCEDURE DRAWINGS
206. TRANSPORTATION DRAWINGS
207. HEAT CURVING DRAWINGS
301. GENERAL
302. QUALIFICATION OF INSPECTORS
303. RESPONSIBILITIES OF INSPECTORS
304. FACILITIES FOR INSPECTION
305. INSPECTOR'S AUTHORITY
306. OBLIGATIONS OF THE CONTRACTOR
307. NONDESTRUCTIVE TESTING
308. MILL AND SHOP INSPECTION
SECTION 4 GENERAL FABRICATION REQUIREMENTS
401. FABRICATOR REQUIREMENTS
402. MINIMUM SHOP FACILITIES FOR FABRICATION
403. ORDERING OF MATERIALS
404. COMMENCEMENT OF SHOP WORK
SECTION 5 BASE METAL
501. GENERAL
502. APPROVED BASE METALS
502.2 Additional Requirements
504. BACKING, EXTENSION BARS, AND RUN OFF PLATES
505. INTERNAL SOUNDNESS OF PLATES AND SHAPES
505.1 Laminar Defects at Edges and Ends
505.2 Laminar Defects at Tension Groove Welds
507. DIRECTION OF ROLLING
508. IDENTIFICATION OF MATERIAL
SECTION 6 PREPARATION OF BASE METALS
601. CUTTING – GENERAL
603. SURFACES AND EDGES TO BE WELDED
604. FLANGE PLATES
605. WEB PLATES
606. TRUSS MEMBERS
607. STIFFENERS AND CONNECTION PLATES
608. LATERAL GUSSET PLATES
609. SPLICE PLATES AND GUSSET PLATES
610. SHEARED EDGES
611. BENDING OF STRUCTURAL STEEL PLATES
612. MACHINING OF CONTACT SURFACES
SECTION 7 WELDING Part A – Design of Welded Connections
SECTION 7 WELDING Part B – Workmanship and Technique
704. GENERAL
FIGURE 704 – SAMPLE WELDING PROCEDURE SPECIFICATION
705. APPROVED WELDING PROCESSES
706. FILLER METAL REQUIREMENTS
TABLE 706.1 - MECHANICAL REQUIREMENTS FOR FILLER METAL
TABLE 706.2 – CHEMICAL REQUIREMENTS FOR FILLER METAL USED FOR WEATHERING STEELS
707. WELDING WEATHERING STEELS
708. PREHEAT AND INTERPASS TEMPERATURE
TABLE 708 - MINIMUM PREHEAT AND INTERPASS TEMPERATURE
710. STRESS RELIEF HEAT TREATMENT
TABLE 710b – ALTERNATIVE STRESS-RELIEF HEAT TREATMENT
711. REQUIREMENTS FOR MANUAL SHIELDED METAL ARC WELDING
711.2 Procedures for Manual Shielded Metal Arc Welding
712. REQUIREMENTS FOR SUBMERGED ARC WELDING
714. EXTENSION BARS AND RUNOFF PLATES
715. GROOVE WELD BACKING
716. TEMPORARY AND TACK WELDS
717. CONTROL OF DISTORTION AND SHRINKAGE STRESSES
718. PEENING
719. ARC STRIKES
720. CAULKING
721. WELD CLEANING
722. WELD PROFILES AND FILLET WELD SIZES
723. QUALITY OF WELDS (Bridges)
723.3 Limits of Porosity
724. QUALITY OF WELDS (Buildings)
725. REPAIRS
735. GENERAL
736. BASE METAL
737. WELD PROCESSES
738. FILLER METAL
739. PERMISSIBLE STRESSES
740. EFFECTIVE DESIGN DIMENSIONS
741. JOINT DETAILS
741.3 – INDIRECT BUTT SPLICES
742. PREHEAT AND INTERPASS TEMPERATURES
743. PREPARATION OF MATERIAL
744. ASSEMBLY
745. QUALITY OF WELDS
746. QUALIFICATION
747. INSPECTION
Part A – Welding Procedure Qualification
801. GENERAL
804. TEST SPECIMENS
FIGURE 804c - STANDARD ROUND ALL WELD METAL TENSION SPECIMEN
805. LIMITATION OF VARIABLES
805.1 Submerged Arc Welding
805.2 Flux Cored and Gas Metal Arc Welding
806. METHOD OF TESTING SPECIMENS
807. TEST RESULTS
808. RETESTS
809. GENERAL
810. TEST POSITIONS
FIGURE 810c - POSITIONS OF TEST PLATES FOR FILLET WELDS
811. WELDER QUALIFICATION
FIGURE 811.2a WELDER QUALIFICATION TEST PLATE – GROOVE WELDS
FIGURE 811.2c – WELDER QUALIFICATION TEST PLATE – FILLET WELDS
TABLE 811.3 - WELDER QUALIFICATION - TYPE AND POSITION LIMITATIONS
811.9 Period of Effectiveness
811.10 Records
812. WELDING OPERATOR QUALIFICATION
813. TACKER QUALIFICATION
FIGURE 813.2- POSITION FOR TACKER TEST PLATES
813.2 – TACKER QUALIFICATION – POSITION LIMITATIONS
FIGURE 813.4 – METHOD OF RUPTURING TACKER TEST SPECIMEN
SECTION 9 FRACTURE CONTROL PLAN
901. GENERAL
902. SHOP DRAWING REVIEW
903. FABRICATOR QUALIFICATION
904. BASE METAL REQUIREMENTS
905. WELDING PROCESSES
906. WELDING
907. WELDING PROCEDURE QUALIFICATION
FIGURE 907 – PROCEDURE QUALIFICATION TEST PLATE (FCM)
909. REPAIR WELDING
910. RADIOGRAPHIC TESTING
TABLE 910 - PENETRAMETER REQUIREMENTS FOR FRACTURE CRITICAL MEMBERS*
911. ULTRASONIC TESTING
912. MAGNETIC PARTICLE INSPECTION
913. DYE PENETRANT INSPECTION
914. VISUAL INSPECTION
SECTION 10 BOLTING
1001. HIGH STRENGTH BOLTS, NUTS & WASHERS
1001.2 New Structure Applications:
1001.3 Bridge Rehabilitation Applications
1001.3.1 Existing Non-Weathering Steel Structures
1001.4.1 Shop Installed Prior to Organic Zinc Primer Application:
TABLE 1001.5b - NUT ROTATION FROM SNUG TIGHT CONDITION
1002. OTHER FASTENERS
SECTION 11 SHOP ASSEMBLY
1103.3.4 Connections in Trusses
1201. GENERAL
1206. INTERMEDIATE STIFFENERS
1207. BEARING STIFFENERS
1208. BEARING AT POINTS OF LOADING
1209. WARPAGE AND TILT OF FLANGES
1210. WEB TO FLANGE OFFSET
1214. DEVIATION FROM SPECIFIED CAMBER
1214.3 Deviation from Specified Camber in Assembly
SECTION 13 CLEANING AND PROTECTIVE COATINGS
1301. PAINTED STEEL
1302. UNPAINTED WEATHERING STEEL
1303. BOLTED SPLICES / CONNECTIONS
1304. MACHINED SURFACES
1305. GALVANIZED COATINGS
SECTION 14 STORAGE, TRANSPORTATION & ERECTION
1401. STORAGE OF MATERIALS
1402. TRANSPORTATION
1403. ERECTION OF STRUCTURAL STEEL
1403.2 Erector Requirements
1403.7.1 Field Drilling New Steel:
1403.7.2 Field Drilling Existing Steel:
1405. FIELD INSPECTION
1406. FIELD REPAIR
SECTION 15 HEAT CURVING, CAMBERING AND STRAIGHTENING
1504. REPAIRS
SECTION 16 RADIOGRAPHIC TESTING
1601. GENERAL
1602. EXTENT OF TESTING
1603. FRAUDULENT RADIOGRAPHS
1604. RADIOGRAPHIC PROCEDURE
TABLE 1604.1- PENETRAMETER REQUIREMENTS
1604.2 Preparation for Exposure
1605. EXAMINATION, REPORT, AND DISPOSITION OF RADIOGRAPHS
FIGURE 1605.3 – SAMPLE RADIOGRAPHIC INSPECTION REPORT
SECTION 17 ULTRASONIC TESTING
1701. GENERAL
1702. EXTENT OF TESTING
1703. PERSONNEL QUALIFICATION
1704. ULTRASONIC EQUIPMENT
1708.4 Testing with Straight Beam Search Units
1708.5 Testing With Angle Beam Search Units
1709. PREPARATION AND DISPOSITION OF REPORTS
1710. WITNESSING OF ULTRASONIC TESTS
1711.1 Longitudinal Mode
1711.2 Shear Wave Mode (Transverse)
1712. EQUIPMENT QUALIFICATION PROCEDURES
TABLE 1700A PROCEDURE CHART
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Complete NYS Steel Construction Manual

Complete NYS Steel Construction Manual

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Published by: TimothyDWeeks on Jan 03, 2012
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