Product Presentation Motors Part I

BCH
PRODUCT PRESENTATION
Electric Motors
Product Presentation Series Motors

Business Objective BCH
To address growing A. C. motor market by offering

wide, versatile, technically and commercially most
competitive product range.
To offer complete solution to customers integrating

Motor product offer with Soft Starters & A. C. Drives.
To become a one of the major player in motor market by

achieving minimum 10% market share in next 5 years time
& then go ahead with leadership role in this business.

Business Objective BCH
Why in motor business?

Over 4 decades of experience in electrical industry.
Strong brand image in OEM & End User segment.
Outstanding reputation as consistent Quality manufacturers.
Excellent reach across the country with 30 branch offices,

150 resident engineers and over 600 channel partners.
Strong team of qualified sales & application engineers.

Complete range of Soft Starters, A. C. Drives, MCC &
conventional electromagnetic starter range, which has
got a synergy with motors.

BCH
MARKET ANALYSIS &

BUSINESS PLAN
Indian Market Size for LV Motors BCH
Rs.210
Rs.210 Crores •Others
1Rs.105 Crores
14% NGEF, ELGI Electric,
7% * JYOTI, GEMI Motors,
Alstom LHP & Hindustan
1 Brand
Rs.120
Rs.120 Crores
Leader
8% Rs.495
Rs.495 Crores
Siemens 33% Crompton

Greaves
Greaves
TOTAL LV MOTOR MARKET
Volume – Rs.
Rs. 1500 Crores.
Crores.
Qty – 10,000,00 Nos. motor p. a.
Rs.120
Rs.120 Crores
Bharat Bijlee 8%
Rs.300
Rs.300 Crores Rs.150
Rs.150 Crores
20% 10%
ABB
Kirloskar Electric

Typical Relation – Quantity & Value BCH
Frame group-wise relation Qty.

LV Range
4%
More quantity in
higher frames m e
fr a
means higher L
Top & bottom 355
– 9%
line. 5S
31
frame
2 80M
M –
Value 160
35%
35% 87%
36%
36% 56 – 132M frame
29%
29%

List Price Positioning BCH
List Price
25%
% of BCH Proposed Price Level
20%
15%
10% Kirloskar Bharat Alstom
Electric Siemens
Bijlee
5% ABB
0%
-5% CGL7%
-10%
-15%

Delivery Schedule Commitment BCH
General Purpose Standard Motors

• Frame Size up-to 132M - 1 / 2 weeks
• Frame Size > 132M and < 250M - 3 / 4 weeks
Industry
Standard • Frame Size > 250M and up-to 355L - 4 / 6 weeks
Inverter
5% Duty Motors
• All Frame sizes - 4 / 6 weeks
Delivery up-to 132M will be improved to

ex-stock with monthly projections

BCH
APPLICATION AREAS

LV Motors – Major Application Areas BCH
Major Basic Applications

• Pumps – Centrifugal, Reciprocative, Vacuum, Screw, Axial Flow, Mixed Flow
• Fans – ID, FD, Centrifugal/+ Displacement Blower, Axial / Mixed Flow, Rotary
• Compressors - Centrifugal, Reciprocating, Rotary, Screw
• Conveyors – Belt, Chain
• Crushers
5%– Cone Crusher, Roll / Jam Crusher, Pulp Grinder
• Agitators – Agitator, Centrifuge (extractor)

7%
• Ball Mills – Ball Mill, Hammer Mill
• Re-rolling Mills – Rollers, Rolling Mill
• Steel - for Roller Tables, Cranes, Hoists, Mudgun, Charging Cars,

and other Special Applications.
• Power Plants - for Material Handling Equipments, Conveyors,
Boiler Feed Pumps, Cooling Towers & ID / FD Fans.
• Railways - for use in Locomotive Blowers, Loco - Air Compressors,
Exhausters, and Arno Converters.
5% Oil Mines - for applications in Haulage, Mine Ventilation,
• Coal and
Pumps - for use underground, Side Load Dumpers, Material
Handling Equipments, Sucker 7%
Rod Pumps for Oil Mines & Oil Rigs.
• Cement Industry - for Energy Efficient VVVF, Drive Applications.
• Petrochemicals Industry – for Increased Safety (’e’) applications.

• Jute and Textiles - for use in Spinning, Twisting and Ginning mills.
• Machine Tools Industry - for use in Lathes, Drilling Machines,
Milling Machines, Shearing, Press & Punching Machines.
• Offshore - for Marines, Shipyards, Defense Services, Army Research
Centers etc.
• Paper Industry - for use in Pulpers, Chippers & Boiler Feed Pumps.
• Miscellaneous Applications - including Pumps, Fans , Blowers,
5%
Agitators, Mixers, Flour Mills, Saw Mills, Grinders & Compressors.
• Material Handling - Hoists, Cranes, Lifts, Vibrating Screens,
7%
Conveyors, Feeders etc. and other applications
• Sugar – Sugar Centrifuge, Cane Unloader.

BCH
MOTOR BASICS

Standards - Motors BCH
Indian Standard - IS: 325 - 1976
International Standard IEC 60034 - 1
European Standard EN 60034 - 1

*
GLOSSARY
* BIS / IS: Bureau of Indian Standard / Indian Standard.
* IEC: International Electromechanical Commission.
* EN: Standards published by European Committee.
for Electro technical Standardization.

Standards for Motors - An Overview BCH
Description Indian Standards Intl. Standards

Rating and performance IS: 325-1996 IEC 60034-1
Methods for determining IS: 12615-2004 IEC 60034-2

losses and efficiency
Classification of degrees of IS: 4691-1985 IEC 60034-
60034-5
protection
Methods of cooling IS: 6362-1971 IEC 60034-6
Symbols of construction IS: 2253-1974 IEC 60034-7

and mounting
Terminal markings and IS: 4728-1975 IEC 60034-8
direction of rotation
Noise limits IS: 12065-1987 IEC 60034-9
Dimensions and output for IS: 1231-1974 (Foot Mtg.) IEC 60072-1
electric machines IS:2223-1983 (Flange Mtg.)
Vibration limits IS: 12075-1987 IEC 60034-14
Other Standards: Energy Efficiency: IEEMA: 19-2000; CEMEP* Agreement. * CEMEP: European committee of
Manufacturers of Electric Machines
Inter Plant Standard for Steel Industries: IPSS –1-03-007. & Electronics.

Three Phase Motor Construction BCH
Eye Bolt
Rotor Bars
Terminal Box
Rotor Stator Winding
Drive End End Shield

Fan
Shaft
Non Drive End
End Shield Shaft Key
Rotor End
Rings
Fan Cover Bearings
Stator
Motor Feet
or Base Enclosure
Mounting Hole

Motor Terminology BCH
Supply Voltage (V) - 3 phase alternating current power supply at which motor terminals are
connected. Generally this power supply is 415 volts as standard. Sometimes, it is mentioned
as 380 volts or 440 volts or 550 V (mining applications).
Supply voltage up-to 1000 V A.C. is known as low voltage category & corresponding motors
are known as LV motors or LT motors.
Supply voltage > 1000 V A.C. & up-to 33 KV is known as medium voltage category &
corresponding motors motors are known as Medium Voltage motors or HT motors.
Frequency (F) - Frequency, in cycles per second, of AC power; usually known as 50 Hz

in India & European countries & 60 Hz in USA & Canada.
Combined Voltage & Frequency Variation - Maximum variation in supply voltage and
Frequency in a particular motor determined either by standard and / or by mutual agreement
between motor manufacturers & customers.
As per IEC & IS, permissible variations are: Voltage + 6%, Frequency + 3% and
Combined + 9% (absolute sum).
However, all motor manufacturers are presently Offering motors with V / F / VF variation
of + 10% / + 5% / + 10% (absolute sum).

Frame Size
Usually refers to the IEC and IS standardized motor mounting dimensions, which facilitates
interchangeability.
Frame size is expressed in mm & it is the height (distance) between the center of shaft & end
of base. For each frame size, there are possibility of 3 no. lengths of motor i.e. S (Short),
M (Medium) & L (Long).
Different output ratings are obtained at different frame sizes as per the standard irrespective of
manufacturers. Hence, it facilitates interchangeability. Standard frame sizes (total 26 nos.) as
per IEC & IS are described below:
Frame Size Frame Size Frame Size Frame Size
• 56 • 100L • 180M • 280M
• 63 • 112M • 180L • 315S
• 71 • 132S • 200L • 315M
• 80 • 132M • 225S • 315S
• 90S • 160M • 225M • 355S
• 90L • 160L • 250M • 355M

• 280S • 355L

Enclosure for LV Motors

Holds different parts & internal components together.
Helps with heat dissipation.
In some cases, protects internal components from the environment.
Enclosure defines the motor construction according to environmental protection and
method of cooling. For LV motors, these types includes (as per IEC / IS):
Totally Enclosed Fan Cooled (TEFC) – Totally enclosed enclosure
with external cooling means, such as a shaft connected fan. There are
external fins for effective cooling.
Screen Protected Drip Proof (SPDP) – Intended for indoor application only. Enclosure is
protected through wire mesh with cooling fan inside the enclosure. No external fins.
Totally Enclosed Blower Cooled (TEBC) - Totally enclosed enclosure with external
cooling means such as a separately controlled motor / blower.
Explosion-Proof or Flame Proof (FLP) - A totally enclosed fan cooled

(TEFC) motor designed to withstand an internal explosion of specified gases
or vapors and not allow the internal flame or explosion to escape.

Degree of Protection IP
According to the IEC 60034-5 & IS: 4691-1985, standard the electric motors are provided
with IP code which determines the degree of protection ensured by the enclosure against
access to dangerous parts, introducing foreign matter and/or water.
The IP code consists of IP code letters and two obligatory digits, meaning
The first digit The second digit Other

(protection from introduction of solid foreign matter) (protection against penetration of water and its harmful effects) Options
IP Definition IP Definition IP44
0 no protection 0 no protection IP 54
IP55
1 diameter > 50 mm 1 dropping vertically
IP56
2 diameter ≥ 12,5 mm 2 dropping (up to 15° )
As 3 Diameter > 2,5 mm 3 sprayed
IP65
Standard 4 Diameter > 1,0 mm 4 splashed
Offer 5 limited protection against dust 5 splashed
Complete protection against
6 6 in strong stream
dust
7 under short-time immersion
8 under permanent immersion

Ambient Temperature & Temperature class

The temperature of the space around the motor. Most motors are designed to
operate in an ambient not over 40°C (104°F) or 450C (1130 F) or 500 C (1220F),
depending up-on country, standard, specification & motor design.
Note: A rating of 50°C Ambient is not the same as a rating of 50°C Rise; see Temperature Class.
Motor insulation is rated by temperature class

Class A – 105°C total temperature
Class E – 120°C total temperature 500C
Class B – 130°C total temperature ambient temperature
as Standard Offer
Class F – 155°C total temperature
by BCH
Class H – 180°C total temperature
Motors are designed to maintain max. temperature within insulation class
limits (or lower).
High Ambient temperature (> 500C) reduces allowable rise of motor
windings resulting in higher insulation or larger motor.

Altitude
Thin air reduces cooling capacity of the motor resulting in higher

temperature rise.
All standard motors are designed for an altitude of 1,000 meters

above Mean Sea Level (MSL)
Temperature limits must be derated by 3% to 5% for each 500 meters

above basic 1,000 meters (above MSL), up-to 4,000 meters altitude.
Higher altitude may result in larger motor.

Altitude Output (%)
1000 M 100%
1500 M 97% Table showing deration
2000 M 94% in motor rating due to
2500 M 90% higher altitude.
3000 M 86%
3500 M 82%
4000 M 77%

Mounting
Reference standard for mounting:
IS: 1231 - 1974 (IEC 60072-1 / EN 50347): for Foot Mounted Motors (B3).
IS: 2223 - 1983 (IEC 60072-1 / EN 50347): for Flange Mounted Motors (B5/B14)
There are five basic mountings are

available:
Horizontal Foot Mounting (B3) Horizontal Flange Mounting (B5)
1 2
IM B3 / IM 1001 IM B5 / IM 3001
FRAME (56-355) – WITH FEET FRAME (56-355) – W/O FEET
SHAFT-HORIZONTAL SHAFT-HORIZONTAL
MOUNTING-BASE OR RAILS MOUNTING-FLANGE TYPE D

Mounting (Contd…)
Horizontal Face Mounting (B14) Horizontal Foot cum Flange Mounting (B35)
3 5
IM B14 / IM 3601 IM B34 / im 2101

FRAME (56-132) – W/O FEET FRAME (56-132) – WITH FEET
SHAFT-HORIZONTAL SHAFT- HORIZONTAL
MOUNTING-FLANGE TYPE C MOUNTINGBASE/FLANGE TYPE C
Another ten different mountings arrangements can be derived from above five basic
versions:
6 7 8 9
IM B6 / IM 1051 IM B7 / IM 1061 IM B8 / IM 1071 IM V1 / IM 3011

FRAME (56-355) – WITH FEET FRAME (56-355) – WITH FEET FRAME (56-355) – WITH FEET FRAME (56-355) – W/O FEET
SHAFT- HORIZONTAL SHAFT-HORIZONTAL SHAFT-HORIZONTAL SHAFT - FACE VERT. DOWN
MOUNTING-WALL MOUNTING-WALL MOUNTING-WITH FEET MOUNTING-FLANGE TYPE D
HORIZONTAL FOOT HORIZONTAL FOOT HORIZONTAL FOOT VERTICAL FLANGE

Mounting (Contd…)
10 12
11
IM V5 / IM 1011 IM V15 / IM 2011 IM V3 / IM 3031

FRAME (56-355) – WITH FEET FRAME (56-355) – WITH FEET FRAME (56-355) – W/O FEET
SHAFT-FACE VERTICAL DOWN SHAFT - FACE VERTICAL DOWN SHAFT - FACE VERT. DOWN Total 15
MOUNTING-BASE OR RAILS MOUNTING-WALL OR FLANGE MOUNTING-FLANGE TYPE D
VERTICAL FOOT VERT. FOOT CUM FLANGE VERTICAL FLANGE mounting
possibilities
from
5 basic
versions
13 14 15
IM V6 / IM 1031 IM V18 / IM 3611 IM V19 / IM 3631

FRAME (56-355) – WITH FEET FRAME (56-132) – W/O FEET FRAME (56-132) – W/O FEET
SHAFT - FACE VERTICAL SHAFT - FACE VERT. DOWN SHAFT - FACE VERT. UP
MOUNTING WALL MOUNTING-FLANGE TYPE C MOUNTING-FLANGE TYPE C
VERTICAL FOOT VERTICAL FACE VERTICAL FACE
All face mounting (B14 or it’s variants can be offered in 160M & 160L too as a special case

Motor Efficiency (% η) BCH
Losses*
Power Flow Mechanical

Electrical Through Motor
Input Output
Output Output
Efficiency in % = ------------ x 100 Efficiency in % = ------------------ x 100
Input * Losses Output + Input

Thermal withstand & Starting Time BCH
Locked Rotor Withstand Time or Thermal Withstand Time

It is the time taken by the motor windings or rotor to reach the maximum limiting
temperature, during locked rotor condition, depending upon class of insulation,
from either ambient temperature or rated service temperature. It is expressed in
SECONDS either as COLD (i.e. when a motor is started from normal ambient condition
in the winding) or HOT (i.e. when the motor is started from it’s service condition &
winding reached stabilized operating temperature).
Starting Time or Accelerating Time

It is the time taken by the motor to come to it’s rated speed, when connected to load.
Starting time or Accelerating Time depends on:
Total inertia of the system I.e. GD2 value of the load referred to motor shaft
speed Plus motor GD2.
Speed Torque Characteristics of the motor
Speed Torque Characteristics of the load.
Starting Time should always be less than Thermal Withstand Time.

Tests BCH
Routine & Type Tests are conducted by the manufacturers as per IS: 325-1978.
These tests includes:
Routine Test (To be conducted on each motor)
Insulation Resistance, High Voltage, Full Load Speed at 57% rated voltage,
No Load Test and Locked Rotor Test.
Type Test (To be conducted on similar motor & record to be maintained)
Stator winding resistance, No load test, Reduced voltage running up test,

and Locked rotor test
Full load test, Temperature rise test, Momentary overload test and Insulation
resistance test
There are optional tests like Noise level test, Vibration test, degree of protection
test etc.
Motor manufacturers should have adequate facility to conduct routine & type tests.

Motor Selection Criteria BCH
Features
• Meteorological data - environmental data.

• Power supply.
• Location.
• Application data - driven equipment data.
• Other features & accessories.
• Performance.
• Standard.

Meteorological Data
• Ambient temperature.
• Altitude.
• Rain fall.
• Humidity.
• Climate condition - dusty atmosphere.
- chemically polluted.
- hazardous gaseous.
• Seismic condition.

Power Supply
• Voltage - LT & HT.
• Frequency.
• Voltage & frequency variation.
• No of phases.
• Fault level.

Location
• Indoor
- Dry atmosphere.
- Humid atmosphere.
• Outdoor
- Under the shelter.
- Open to sky.

Application Data
• Mounting - foot / flange / face.

• Special mounting.
• Enclosure - TEFC, SPDP etc.
• Cooling - air, water or other.
• Bearings.
• Lubrication.
• Terminals & terminal box.

Application Data
• Temperature rise - class ‘B’ limit with
class ‘ F’ insulation.
• Method of starting - DOL, ATS, Star-delta.
• No. Of starts - hot, cold & equally spread in hour.
• Vibration limit.
• Noise level.
• High speed bus transfer capability.

Application Data
• Under voltage starting & running.
• Duty - S1,S2, ………….etc.
• Over load - Continuous over load.
- Momentary over load.
• Over speed - 120% for 15 minute.
• Critical speed - upper & lower critical speed.
• Insulation class - B , F or H.

Driven Equipment Characteristics
• Speed of operation.
• Torque-speed characteristics.
• Moment of inertia.
• Method of coupling.
• Direction of rotation.
• Short time over load.
• Shaft extension.

Special Application
• Railway - wide voltage & atmospheric
variation.
• Cyclic duty - short time,braking (S2 - S8).
• Multi speed - two, three or four speed.
• Mechanical/ electrical braking.
• Parallel operation.
• Low vibration.
• Textile / submersible & others.

Accessories
• Embedded temperature detector.

- RTD & BTD.
- Thermister.
- Thermo couple/ Thermostat.
- Dial type thermometer.
• Space heater.
• Bearing condition monitoring.
• Speed switch.

Performance
• % Efficiency.
• Power factor.
• Speed / Slip.
• Starting Torque.
• Starting Current.

Standard
• Reason for standardization.
- Rating, speed.
- Supply voltage,frequency, phase
- Frame size & rating v/s frame.
- Enclosure & mounting etc.
• Indian standard.
• International standard.

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BCH

Product Presentation Series Motors

 To address growing A. C. motor market by offering

 To offer complete solution to customers integrating

 To become a one of the major player in motor market by

Product Presentation Series Motors

Why in motor business?

 Strong brand image in OEM & End User segment.

 Outstanding reputation as consistent Quality manufacturers.

 Excellent reach across the country with 30 branch offices,

 Strong team of qualified sales & application engineers.

Product Presentation Series Motors

MARKET ANALYSIS &

Siemens 33% Crompton

Product Presentation Series Motors

Frame group-wise relation Qty.

Product Presentation Series Motors

Product Presentation Series Motors

General Purpose Standard Motors

Delivery up-to 132M will be improved to

Product Presentation Series Motors

Product Presentation Series Motors

Major Basic Applications

• Agitators – Agitator, Centrifuge (extractor)

• Steel - for Roller Tables, Cranes, Hoists, Mudgun, Charging Cars,

Product Presentation Series Motors

• Sugar – Sugar Centrifuge, Cane Unloader.

Product Presentation Series Motors

Product Presentation Series Motors

Indian Standard - IS: 325 - 1976

International Standard IEC 60034 - 1

European Standard EN 60034 - 1

Product Presentation Series Motors

Description Indian Standards Intl. Standards

Methods for determining IS: 12615-2004 IEC 60034-2

Symbols of construction IS: 2253-1974 IEC 60034-7

Vibration limits IS: 12075-1987 IEC 60034-14

Product Presentation Series Motors

Rotor Stator Winding

Drive End End Shield

Product Presentation Series Motors

Frequency (F) - Frequency, in cycles per second, of AC power; usually known as 50 Hz

Product Presentation Series Motors

Frame Size Frame Size Frame Size Frame Size

• 56 • 100L • 180M • 280M

• 63 • 112M • 180L • 315S

• 71 • 132S • 200L • 315M

• 80 • 132M • 225S • 315S

• 90S • 160M • 225M • 355S

• 90L • 160L • 250M • 355M

Product Presentation Series Motors

Enclosure for LV Motors

Explosion-Proof or Flame Proof (FLP) - A totally enclosed fan cooled

Product Presentation Series Motors

The first digit The second digit Other

Product Presentation Series Motors

Ambient Temperature & Temperature class

Motor insulation is rated by temperature class

Product Presentation Series Motors

 Thin air reduces cooling capacity of the motor resulting in higher

 All standard motors are designed for an altitude of 1,000 meters

 Temperature limits must be derated by 3% to 5% for each 500 meters

 Higher altitude may result in larger motor.

To address growing A. C. motor market by offering

To offer complete solution to customers integrating

To become a one of the major player in motor market by

Strong brand image in OEM & End User segment.

Outstanding reputation as consistent Quality manufacturers.

Excellent reach across the country with 30 branch offices,

Strong team of qualified sales & application engineers.

Thin air reduces cooling capacity of the motor resulting in higher

All standard motors are designed for an altitude of 1,000 meters

Temperature limits must be derated by 3% to 5% for each 500 meters

Higher altitude may result in larger motor.

Stator winding resistance, No load test, Reduced voltage running up test,