PROCESSING OF 100% POLYESTER WOVEN

Pulcra Chemicals India Private Limited

CLASSIFICATION OF 100% POLYESTER WOVEN

100% Polyester Woven HIGH TWIST SIZE BEAM PLAIN

PROCESS SEQUENCE FOR HIGH TWIST QUALITY

GREY Relaxation Heat setting Weight Reduction in Sofleena or Jet Neutralization Dyeing Reduction Clearing / Acid wash Finish / Heat Setting (for Printing) Printing Loop Accelerator Washing Finishing

PROCESS SEQUENCE FOR SIZE BEAM QUALITY

Grey Desizing Weight reduction in Sofleena or Jet Neutralization Dyeing Reduction Clearing Finishing or Heat setting (for Printing)

PROCESS SEQUENCE FOR PLAIN QUALITY

Grey Scouring cum Weight Reduction Neutralization Dyeing Reduction Clearing Finishing or Heat setting (for Printing)

RELAXATION ( DRUM WASHER )

HOT WASH Sodium Hydrosulphite 0.5gpl Soda Ash 1.0gpl Foryl SCO 0.5gpl Temp: 80oC; Time: 20 minutes.

RELAXATION or DRUMMING Solvoclarin DW 0.5gpl Foryl PSW 0.5gpl Cottoclarin 63 0.5gpl Temp: 130oC; Time: 2 hours.

DESIZING ( JET/JIGGER/DRUM)

Cottoclarin 63 IN Soda Ash

1-2 gpl 2-4 gpl

pH: 8.5 9.5; Temp: 90oC; Time: 45 minutes

SCOURING CUM WEIGHT REDUCTION (JET)

Sodium Hydrosulphite Caustic Soda Solvoclarin DW Foryl PSW Cottoclarin 63 Standapol 10 1gpl 2 gpl or as per Weight reduction 1 gpl 1 gpl 1 gpl 0.01 gpl

Temp: 120oC - 130oC; Time: 45 minutes

WEIGHT REDUCTION ( SOFLEENA)

Caustic Soda 40-60 gpl Cottoclarin 63 0.5-1.0 gpl Temp: 90oC; Time: Till desired weight is achieved. After desired weight is achieved, Hot wash with Osimol LEV 0.5-1.0 gpl Temp: 90oC; Time: 20 minutes.

NEUTRALISATION
Oxalic Acid Breviol ABD 2 gpl 3 gpl

In case of heavy stains, Solvoclarin DW can be added (upto 1 gpl) Temp: 95oC - 110oC; Time: 20 minutes.

DYEING

Disperse Dyes Breviol ABD Breviol PLD

X% 2.0 gpl 0.5-1.0 gpl

Temp: 130oC; Time: 45 minutes.

REDUCTION CLEARING
FOR HEAVY SHADE Sodium Hydrosulphite Caustic Soda Osimol LEV Temp: 85oC; Time: 20 minutes.

2.0 gpl 2.0 gpl 1.0 gpl

FOR LIGHT OR MEDIUM SHADE Acetic Acid 1.0 gpl

HEAT SETTING

Pad the fabric with 5.0-10.0 gpl Breviol ABD Pass through Stenter at 160oC to 185oC. pH OF fabric should be kept between 4.0 to 5.0.

PRINTING
Printing Gum Breviol PLD Breviol ABD DISPESE DYES X% 0.25% 1.0% Y%

Dry the fabric at 105oC and loop at 175oC for 7 9 minutes.

WASHING OFF OF PRINTED FABRIC

Sodium Hydrosulphite Caustic Soda Foryl SCO Breviol LVX 2.0 gpl 2.0 gpl 1.0 gpl 1.0 gpl

Temp: 80oC 85oC; Time: 10 15 minutes.

FINISHING (SILICONE)
FOR HIGH TWIST BASED FABRIC QUALITY Adasil BS Adasil HS 5.0-10 gpl 0.3-0.6 gpl

FOR SIZE BEAM BASED FABRIC QUALITY Adasil NANO/ Adasil COM Adasil HS 5.0-10 gpl 0.3-0.6 gpl

Pad the fabric through above recipe liquor. Dry and Cure at 160oC - 180oC for 30 60 seconds through hot air Stenter machine.