You are on page 1of 79

FURIA

HOMEBUILT HELICOPTER

CONSTRUCTION PLANS
Specifications

Main Rotor Diameter: 19 ft.


Tail Rotor Diameter: 3.6 ft.
Height: 6.9 ft.
Lenght: 12.5 ft.
Max Gross Wt.: 700 lbs.
Empty W.: 325 lbs.
Payload (with full fuel) 350 lbs.
Fuel Capacity: 8 gal.
Seats: 1
Range: 80 sm.
Takeoff distance: 0 ft.
Landing Distance: 0 ft.
Vmax: 95 mph (max allowable speed
-level flight sea level, std. Day)

Vcr: 70 mph
Climb rate @ msl: 1.100 fpm
Service Ceiling: 12.500 ft
Engine: Rotax 65 hp

A
AN
UR
OD
LD
A
V
OS

Visit www.plansdelivery.com
regularly for Updates, News
and Tips.

A-17-1

FURIA HELICOPTER PERSPECTIVE VIEW

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

SIDE VIEW

OSVALDO DURANA

TOP VIEW

FURIA HELICOPTER TOP AND SIDE VIEWS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

MAIN ROTOR HEAD

O
LD
VA
OS

NA
RA
DU

FURIA HELICOPTER MAIN ROTOR HEAD

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

PART LIST

Key number / Name / (Quantity)

17

18 19 20

O
LD
VA
OS

NA
RA
DU

5
18

13

11

10

1 - Pivot head (2)


2 - Blade grip (4)
3 - Reinforcement strap (4)
4 - Bolt AN3 (2)
5 - Claw (4)
6 - Shell type bearing BK1514RS (2)
7 - Axle A (2)
8 - Elastic stop nut AN 364-1032 (2)
9 - Shell type bearing BK1522 (2)
10 - Thrust bea. AXW15 - (2)
washers AS1528 (2)
LS1528 (2)

16

2
3

12

11 - Axle B (2)
12 - Axle housing (2)
13 - Axle grip (2)
14 - Elastic stop nut AN 365-524 (4)
15 - Blade control horn (2)
16 - Center plates (3)
17 - Bolt AN3 (8)
18 - Bolt AN4 (8)
19 - Bolt AN3 (2)
20 - Bolt AN5 (4)
Not shown:
Elastic stop nuts AN 365-428 (8)
Elastic stop nuts AN 365-1032 (8)

4
5
6
7
8

10
5 9

11

13

14

12
3
2

15

FURIA HELICOPTER -

MAIN ROTOR HEAD ASSEMBLY


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

Blade Control Horn

Top View

Note: Upper blade grip and reinforcement strap have


been omited to show central plates and other
components.

Upper Blade Grip

Blade Control Horn

Section A-A
Upper Blade Grip
Reinforcement Strap

Pivot Head

Axle Grip

Axle Housing

Bearings from INA Catalog


INA BEARING COMPANY, INC.
One Ina Drive, Cheraw,
South Carolina 29520
Phone: (803) 537-9341

Side View

Claws

1
Axle
Reinforcement Strap

2
A

B
Shell Type Bearings

Axle

Center Plates

Thrust Bearings and washers

Bearings: A= Shell Type BK1514 RS (sealed) 2 Reqd. B= Shell Type BK1522 (2 Reqd.) C= Thrust (neddle roller) AX15 Washers AS 1528 and LS 1528 (2 of each one reqd)

FURIA HELICOPTER MAIN ROTOR HEAD


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

Key number / Name / (Quantity)

1
2
3
4
5
6
7
8
9
10
13

12

34
33
32

11

35 36

14
15

12
11
16

31
17
18
19
20
21
22

23
24
25
26

30
29
28
27

1) Blade control master horn


2) Control sliding axle
3) Ball
4) Shell type bearing HK 1522
5) Main rotor axle
6) Bearing cover
7) Bushing
8) Race / bushing
9) Pivot head
10) Center plates
11) Gasket
12) Bearing 7013
13) Main gear
14) Gearbox housing upper half
15) Gearbox housing lower half
16) Gearbox attachment ring
17) Race / nut
18) Ball / Bearing housing
19) Ball race
20) Nut B
21) Cyclic/Collective central link
22) Main rotor mast
23) Bearing 6002 Z
24) Nut A
25) Central uniball housing
26) Central Push-Pull tube
27) Pinion shaft
28) Gasket
29) Snap ring
30) Bearing 6205
31) Pinion housing
32) Push-Pull axle
33) Bushing
34) Pin
35) Pinion
36) Gearbox lid

FURIA HELICOPTER MAIN ROTOR AND GEARBOX

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

Part List

Key number / name / Quantity

1
2

OSVALDO DURANA

11
12

1) Main rotor shaft


2) Main gear
3) Bolt AN3 (25)
4) Gearbox housing upper half
5) Gasket (3)
6) Bolt AN3 (10)
7) Gearbox lid
8) Ball bearing 7013 (2)
9) Gearbox housing lower half
10) Elastic stop nut AN 365-1032 (25)
11) Pinion
12) pInion shaft
13) Ball Bearing 6205 (2)
14) Pinion housing
15) Gaskets
Not shown:
*main shaft woodroff keys (3)
* Pinion housing internal snap ring.

9
13
14

13
15

10

FURIA HELICOPTER -

MAIN ROTOR GEARBOX ASSEMBLY


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

8 5 6

Part List

6 5

Key number/name/quantity

12

1) Main rotor gearbox


2) Gearbox attachment ring
3) Bolt AN4 (6)
4) Main rotor mast
5) Bushing (2)
6) Bushing A ( 2)
7) Ball
8) Main rotor axle
9) Pin
10) Control sliding axle
11) Bushing
12) Push-Pull axle
13) Race-nut
14) Ball bearing housing
15) Bearing 600 Z (1)
16) Nut A
17) Nut B
18) Ball race
19) Central uniball housing
20 ) Elastic stop nut AN364-1032 (1)
21) Central Push-Pull tube
22) Bolt AN3 (1)

OSVALDO DURANA

13
14
15

10

16

11

17

12

18
19
2
20

3
4

21
22

FURIA HELICOPTER -

MAIN GEARBOX/CONTROL SYS. ASSY.


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

Key number / Name / (Quantity)


1) Collective central push-pull tube
2) Main rotor tube mast
3) Cyclic push-pull tube
4) Bushing spacers (4)
5) Cyclic upper bellcranck (2)
6) Cotter pin (6)
7) Clevis pin AN394 (4)
8) Elastic stop nut AN364-428 (2)
9) Upper Bellcranck mounting bracket (2)
10) Rod end HMVV-4 (2)
11) Locking nut AN316-4R (2)
12) Control linkage (2)
13) Locking nut AN316-4L (2)
14) Rod end HMLVV-4 (2)
15) Clevis pin AN394 (2)
16) Cyclic/collective central link (1)
17) Bolt AN4 (2)
18) Bolt AN3 (8)
19) Bellcranks central bracket
20) elastic stop nut (not shown)
AN365-1032 (8)

9
8
7

10

11

12

13

14

OSVALDO DURANA

17 18 19
5
4

3
2
1

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

Cyclic control stick

Cyclic control push-pull tubes


(A and B)

Central push-pull tube

B
Spacer

Lever

Lateral stop

Torque tube
Bracket

Bellcranks mounting ring


Cyclic stick holder
Collective Linkage
Collective lower bellcranck

Nylon bushing

O
SV
A
LD
O

D
U
R
A
N
A

Travel limiting
stop

Collective control stick

Cyclic lower bellcrank

Cyclic control
Push-pull tube (fore-aft)

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

10

40
39

38
37

3
2
1

35
34

NA
RA
DU
DO
L
VA
OS

10

36

11

12

13

14

20

21

22

15

16

23

17

24

18

19

33
32
31
30

27
25

26

28

29

FURIA HELICOPTER TAIL ROTOR ASSEMBLY

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

11

27

23

26

21

NA
RA
DU
DO
L
VA
OS

22

23

24

25

20

19

18

9
13
10

11

12

14

16

17

15

FURIA HELICOPTER -

TAIL ROTOR GEARBOX ASSEMBLY


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

12

Attach tail rotor hub here

23
22
21
19 20

18
17
16
13
7

10
13

11

14

15
3

11

12

NA
RA
DU
DO
AL
V
OS

13

13

FURIA HELICOPTER -

TAIL ROTOR PITCH CONTROL ASSY.


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

13

TAIL ROTOR GEARBOX


Part List - page 12

11

1) Pinion
2) Gasket
3) Bolt AN3
4) Flat Washer
5) Bearing Cover (Large)
6) Bearing 16005
7) Pitch Control Axle
8) Bolts AN3
9) Bolts AN3
10) Gearbox Lid
11) Gearbox Housing
12) Oil Screws
13) Bearing EE5
14) Bushing Spacer

15) Bolt AN3


16) Nut C
17) Gasket
18) Bolt AN3
19) Bearing Cover (Small)
20) Gearbox Rear Cap
21) Flat Washer
22) Bolts AN4
23) Bearing
24) Gasket
25) Nut D
26) Steel Bushing
27) Gear

13
TAIL ROTOR PITCH CONTROL
ASSEMBLY

TAIL ROTOR ASSEMBLY


Part List - page 11

Part List - Page 13

1) Tail Rotor Blade


2) Bolt AN3
3) Tail Blade Grip
4) Bearing 6200
5) Axle Nut
6) Bearing FAG 525277
7) Blade Grip Nut
8) ORing
9) Pitch Control Horn
10) Flat Washer
11) Elastic Stop Nut
12) Axle
13) Tail Rotor Hub
14) Axle Pivot Nut
15) Axle Pivot Screw
16) Pin
17) Pitch Control Head Guide
18) Retainer Nut
19) Safety Wire Spring
20) Bolt AN4

21) Conical Washer


22) Rod End Male HMLVV-4
23) Nut AN316-4R
24) Control Linkage
25) Nut AN316-4R
26) Rod End Male HMVV4
27) Flat Washer
28) Clevis Pin
29) Cotter Pin
30)Pitch Control Head
31) Flat Washer
32) Castle Nut
33) Cotter Pin
34) Elastic Stop Nut
35) Flat Washer
36) Bushing
37) Bolt AN4
38) Flat Washer
39) Flat Washer
40) Elastic Stop Nut

12

18) Bolt AN3


1) Tail Rotor Gearbox
19) Control Pulley
2) Scissors Hinge
20) Bolt AN3
3) Bolt AN3H
21) Flat Washer
4) Scissors B and Axle
22) Elastic Stop Nut AN365-428
5) Lever
23) Tail Boom
6) Scissors A
Not Shown: Bolts AN3H to attach
7) Bearing Housing
gearbox to tail boom
8) Bearing
9) Internal Snap Ring
10) Self Locking Castle Nut/Cotter Pin
11) Bolt AN3
12) Turnbuckle Assy. AN150-16L
13) Elastic Stop Nut AN364-1032
14) Pulley Arm
15) Bolt AN4
16) Control Cable Galvanized 1/8-7x19
17) Cable Clamp

FURIA HELICOPTER PART LIST - PAGES 11-12-13

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

14

11

12

A
AN
UR
OD
LD
A
V
OS

13

14

Key number / Name / (Quantity)


1) Retaining washer (3)
2) Nylon bushing (3)
3) Internal bracket (3)
4) Elastic stop nut AN365-1032 (18)
5) Bolt AN3 (9)
6) Shaft ends (2)
7) Elastic stop nut AN364-428 (4)
8) Bolt AN4 (4)
9) Shaft
10) Raceway (3)
11) Tail boom tube
12) Bolt AN3 (9)
13) Inspection hole cover (3)
14) Sheet metal screws (6)

10
9

FURIA HELICOPTER TAIL BOOM SHAFT ASSY

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

15

Main rotor mast


Upper control pulley
assembly
Directional control pedals

Central
Gearbox

Cable fairleads
DETAIL B

Tail boom

Control pulley
A

NA
RA
DU
DO
AL
V
OS

Control pulley assembly


Tail rotor gearbox attach
here

FURIA HELICOPTER DETAIL A

CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

16

13

14

12

17

16

11
1
8

6 5
OSV
ALD
O DU
RAN
A

5 6

15

3
Key number / Name / (Quantity)

10
10

5
9

10

1) Left control pedal


2) Right control pedal
3) Main lever
4) Bolt AN4-6A (2)
5) Rod ends male threaded HMVV-4 (2)
5) Rod ends male threaded HMVV-4 left hand thd. (2)
6) Locking nut AN316-4R (thin check nut) (2)
6) Locking nut AN316-4L (thin check nut) (2)
7) Control linkage
8) Bolt AN4-11A (2)
9) Conical safety washer (2)
10) Elastic stop nut AN364-428 (4)
11) Turnbuckle end AN669-S4 LH (2)
12) Barrel AN155-32S (2)
13) Pin eye AN165-32 SR (2)
14) Pedals axle
15) Clevis pin AN394-17 (2)
16) Cotter pin (2)
17) Flat washers (4)

FURIA HELICOPTER -

CONTROL SYSTEM - PEDAL ASSY


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

17

19 dia 1.65 wall thk

SIDE VIEW

(3/4 Dia .065 wall Thk)

90
(3.54)

14.2 Dia 1.65 W.Thk.


(3/4 .065 W.Thk.)

720
(28.35)
14,3 D. 1,65
(9/16 Dia
.065 W.Thk)
250
(9.84)

320
(12.6)

460
(18.11)
1970
(77.55)

790
(31.10)

380
(14.96)

Material :4130 Steel tubing

340
(13.38)

TOP VIEW
22,2 Dia 1,65 Thk
(7/8 .065 Thk)
570
(22.44)

330
(13.0)

14,2 Dia.
1,65 W.Thk.
(3/4 .065)

740
(28.35)

12,7 Dia. 1,65 Thk


(1/2 Dia. .065)

250
(9.85)

1630
(64.17)

FURIA HELICOPTER PRIMARY STRUCTURE

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

18

REAR VIEW
PERSPECTIVE VIEW
A

A
A

TOP VIEW
DETAIL A

810
(31.89)

1500
(59.06)

Reinforcements

4130 Steel 2,3 (.090)

120
(4.72)

DETAIL B

Skids Caps
Mat: Aluminum 4 Reqd
40 Dia
(1-9/16)

80
(3.15)

SECTION
A-A

O.D. 40 - 2,4 Wall Thickness 4130 Steel


(1-9/16 x .095 W.Thk)

Bevel
6 (.25)

1750
(68.90)

19
(3/4)

840
(33.07)

To fit inside
skid tubes
B

50
(1.97)

410
(16.15)

R 240
(9.45)

SIDE VIEW
Weld all around

55
(2.18)

FURIA HELICOPTER LANDING GEAR SKIDS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

19

DETAIL A

Rotor mast attachment brackets


Mat: 4130 Steel
2 (.080) Thk
Lenght 40 (1.57)

Inner ring
Mat: Steel (.198)
W.Thk

Pop Rivet ring in


proper position,
then drill and tap
according brackets

Tail boom

Main rotor mast


Bracket B

Bracket A

Drill and tap for AN4-H


Bolts 1/4 - 28
USE SAFETY WIRE

Tail skid

DETAIL C
Landing gear skid seat
Mat: 4130 Steel 2 (.080) Thk
4 reqd

DETAIL D
Pedals brackets mat: 4130 Steel 2
(.080) Thk 2 reqd

44
(1.732)

55
(2.165)
6.35 D
(.250)

22
(.866)

34
(1.338)

Flat washer
welded

125
(4.921)

16
(.630)

R 20 (.787)

6,35 D
(.250)

WELD TO STRUCTURE

36
(1.417)

A
AN
UR
OD
LD
A
V
OS

R 11
(.433)

DETAIL B
Rotor mast lower bracket

26 Dia
(1.024)

Attach landing gear skids with AN4 bolts


and elastic stop nuts

8 (.315)

Attach to bellcranks ring with AN5H bolts


2) 4130 Steel tubes
3/4 O.D.
.065 wall thk

USE SAFETY
WIRE

FURIA HELICOPTER PRIMARY STRUCTURE

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

20

18
(.709)

Bracket A

18
(.709)

4,7 Dia (.185)

BRACKET B

9,5 Dia (.374)

2 (.080) Thk
6
(.23)

25,4
(1.0)

102
(4.0)

34
(1.34) REF
19
(.748)

Welded to
primary structure

102
(4.0)

70
(2.76)
approx.

ia
5D )
3
,
6 250
(.

60
(2.36)

SIDE VIEW
REAR VIEW

SIDE VIEW

TAIL BOOM BRACKETS

TAIL BOOM TUBE

15,8 Dia
(5/8)

Tail Skid
Side view

Material: 4130 Steel

12,7 Dia
(1/2)

R 60
(2.36)

35 Degrees
975
(38.38)

FRONT VIEW

To fit aluminum tail


tubes

200
(7.87)

TAIL SKID (Tail rotor protector)


6
deg.

Material: 4130 steel tubes 0,8


(.035) Wall Thickness
575
(22.64)

Rear view

FURIA HELICOPTER TAIL BOOM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

21

25
(1.0)

100
(3.937)

500
(19.68)

25
(1.0)

45
Degree

300
(11.81)

160
(6.29)

4
4 (.157)
Holes

95
(3.74)

67 Dia
(2.64)

80 Dia
(3.15)

80
(3.15)

5
95
(3.74)

89 Dia
(3.504)

60 Dia
(2.64)

Suggested instruments

1- ALTIMETER
2- R.P.M.
3- AIRSPEED
4- IGNITION KEY
5- TURN and BANK
6- CYLINDER HEAD TEMP
7- EXHAUST GAS TEMP

250
(9.84)

Front View

75
Deg.

60
Deg.
400
(15.75)

Material: 3 (1.181) thk 6061-T6 aluminum

FURIA HELICOPTER INSTRUMENT PANEL

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

22

18
(.708)

40
(1.575)

8 (.315)

40
(1.575)

6,35
(.250)
8
(.315)

40
(1.575)

BLADE GRIP
Blade Grip
Counterweight
5
(.187)

23
(.905)
39
(1.535)

23
(.905)

FULL SIZE

6
(.236)

5 (.197)

Mat: 1045 Steel


2 Reqd.

10
(.394)

8
(.315)

7,9 (.3125) for counterweight


mounting (on upper plates only)

R 2,5
(.0984)
6,35 (.250)

54
(2.126)

11
(.433)

29
(1.142)

FULL SIZE

54
(2.126)

32
(1.260)
12
(.472)

76
(2.992)

81
(3.20)

7,9 (.3125)

156
(6.142)

22
(.866)
20
(.787)

7,9 (.3125)

62
(2.441)

Bushing

R 10
(.394)

FULL SIZE

215
(8.464)

Mat: Steel tube


O.D. 1/2 I.D. 5/16 - (2) Reqd

FURIA HELICOPTER MAIN ROTOR COMPONENTS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

23

51
(2.007)

Center Plate

62
(2.441)

62
(2.441)

Mat: 2024-T3 Aluminum 5 (.197) Thk (3) Reqd.


Bending
Line

Bend along centerline to match pivot head


(4 degrees)

40
(1.575)

52
(2.047)

CL

8
(.315)
47
(1.850)

6 (.236)

110
(4.331)

28,2
(1.110)

42
(1.653)

4,75
(.187)

4,75 (.187)

80
(2.559)

350 (13.780)

A
80
(2.559)

215
(8.464)
19
(.747)

54
(2.126)

62
(2.441)

134
(5.276)

29
(1.142)

7,9 (.3125)

32
(1.260)

6,35 (.250)

22
(.866)

Reinforcement Strap
Mat: 2024-T3 Aluminum
5 (.197) Thk (4) Reqd.

12
(.472)

R 2,5
(.0984)

FURIA HELICOPTER MAIN ROTOR COMPONENTS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

24

Axle Housing

Axle B fits here

FULL SIZE

Mat: 2024-T3 Aluminum


(2) Reqd.

7(.276)
23
(.906)
46
(1.812)

32
(1.259)

6,35
(.250)

22
(.866)

32
(1.260)
4 (.158)

R 23 (.906)

Axle A is
Press Fit
here

4 (.158)
28
(1.103)

46
(1.812)

7,93 (.3125)

Axle Grip
FULL SIZE
29
(1.142)

Mat: 2024-T3 Aluminum


(2) Reqd.
54
(2.126)

54
(2.126)

Axle A

Axle B
15.000 (.59056)
14.992 (.59024)

40
(1.575)

51
(2.00)

Axles

FULL SIZE

(2) of each reqd.


Mat: 8620 Steel
Heat Treatment: Case hardening
Minimun surface hardness:
58 Rockwell C
Efective case depth: 0,3 (.012)
(after finish grinding)

FURIA HELICOPTER MAIN ROTOR COMPONENTS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

25

219
(8.622)

BLADE CONTROL
MASTER HORN

6(.236)

2 (.0787)

Mat: 1045 Steel


(1) reqd

9
(.354)

FULL SIZE
1/4-28 UNF

17
(.669)

45
Deg.

82
(3.228)

BUSHING

2 (.0787)

AFTER BENDING

Mat: Steel (1) Reqd.

14.000
(.55118)
14.020
(.55197)

23
(.906)

13,950
(.5492)

FULL SIZE

26 Degree
10 (.394)

32
(1.260)

28.980
1.14094

2 (.0787)
4,75 (.187) Hole

15
(.591)

8-32 UNF

8
(.315)

FRONT
VIEW

21
(.827)

BOTTOM VIEW

20.976
20.989
Dia (.82583)
(.82634)

10
28
(3.94) (1.103)

6 (.236)

10
(.394)

CLAW

FULL SIZE

Mat: 4140 Steel


(4) Reqd.

H Bearing housing

16
18
3
(.630) (.119) (.709)
37
(1.458)

28
(1.103)

Shell type bearings are installed here with the aid of a press

FURIA HELICOPTER MAIN ROTOR COMPONENTS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

26

35
(1.378)

BLADE CONTROL HORN


Mat: 2024-T3 Aluminum (2) reqd

FULL SIZE

2 (.0787)

44
(1.733)

6,35 (.250)

14.000 (.55118)
13.980 (.55039)
10
(.394)

4,75 (.187)
13 (.512)

1/4-28 UNF

16
(.630)

8 (.315)

30
(1.182)

15
(.591)

6,35
(.250)

R 11
(.433)

64
(2.523)

4,5
(.177)

5
(.197)

122
(4.805)
31
(1.220)

48
(1.890)

30.000
(1.181)

9
(.355)

31 (1.220)
37
(1.457)

16
(.630)

56
(2.205)

12 (.472)

32.000
(1.260)
43
(1.693)

PIN

CONTROL SLIDING AXLE


Mat: 41410 Steel (1) reqd.

Mat Steel (1) reqd.

32
(1.260)
112
(4.410)

6 (.236)

6 (.236)

Lenght and chamfer according


sliding axle

FULL SIZE

FURIA HELICOPTER -

MAIN ROTOR /CONTROL SYSTEM


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

27

5 (.197)

PUSH-PULL AXLE

FULL SIZE

Mat: 4140 Steel (1) reqd.

2,5 (.098)

FULL SIZE
6 (.236)

10
(.394)
13.990 (.55079)
14.000 (.55119)

5/16-24 UNF
12 (.472)

7 (.275)
162
(6.378)

18
(.709)

108
(4.252)

22
(.866)

205
(8.071)

Mat: 2024-T3 Aluminum


12 (.472) Thk.
(2) reqd

FULL SIZE

21,8 (.858)

36
(1.417)
R 2 (.0787)

25,4
(1.00)
5 (.197)

30
(1.181)

6
(.236)

12,5
(.492)

30
(1.181)

54
(2.126)

42
(1.653)
20.976
(.82583)
20989
(.82634)

15.000
(.59056)
14.992
(.59024)

15.020 (.5914)

BUSHING B

6 (.236)

2 Deg.

Mat: Steel (2) reqd

49
(1.929)

FULL SIZE

34
(1.338)

BUSHING A

19
(.748)

PIVOT HEAD

Mat: steel (2) reqd.

FULL SIZE
24 (.945)

6-32 UNF
2 deg.
100
(3.937)

13
(.512)

MAIN ROTOR AXLE


Mat: 8620 steel (1) Reqd
HEAT TREATMENT:
Case Hardening
Min. Surface Hardness:
58 Rockwell C
Efective case depth:
0,3 (.012)
After finish grinding

15.250 (.600)

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

28

BALL
Mat: 8620 Steel (1) reqd.
Heat Treatment: Case Hardening
58 Rockwell C

25 Deg.

60.000
(2.362)

15,020
(.5914)

29,980 (1.1803)
29,990 (1.1772)

65.000
(2.55906)
64.987
(2.55855)

72.000
(2.835)

65.000
(2.55906)
64.987
(2.55855)

57
(2.244)

55
(2.165)
60.000
(2.362)

55
(2.165)

FULL SIZE
2(.0787)
20
(.787)

18
(.709)

15
(.591)

18
(.709)

13
(.512)

Woodruff keyseats

28
(1.102)

92
(3.622)

11
(.433)

215
(8.465)
4 (.157)

4 (.157)

7
(.275)

120
Deg.
51
(2.007)

SECTION
A-A

54
(2.126)

30
deg.
R 2 (.0787)

MAIN ROTOR SHAFT

42
(1.654)

Mat: 4140 Steel (1) reqd.

R2 (.0787)
R 2 (.0787)

FULL SIZE

51
(2.007)

22.000
(.8666)

FURIA HELICOPTER MAIN ROTOR COMPONENTS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

29

69,4
(2.733)

20
(.787)

GEARBOX HOUSING
Lower Half

5 (.197)

Mat: Aluminum casting

R3 (.118)

46
(1.811)

118
(4.646)

25,4
(1.00)

89
(3.504)

4 (.157)

102
(4.016)
To suit
mast

15 (.590)

25,4
(1.00)

6,5 Dia Holes


(.256) 6 holes eq. sp.

78
(3.071)

288 Dia
(11.339)

12

10
(.394)

300 Dia
(11.811)
151
(5.945)

7 (.276)
100 Dia
(3.937)

9 (.354)

35
(1.378)

SECTION A-A
72
(2.835)

FURIA HELICOPTER -

9 (.354)
8
(.315)

89 Dia (3.504)

MAIN GEARBOX HOUSING


R 51
(2.008) Plans Delivery.com COPYRIGHT2001 Osvaldo Durana

30

15
(.590)

20 (.787)

46
(1.811)

GEARBOX HOUSING
Upper half

5 (.197)

2 Deg.

R 3 (.118)

Mat: Aluminum casting

10(.394)

122
(4.803)

6 (.236)

89
(3.504)

114
(4.488)

4(.157)

78
(3.071)

GEARBOX LID

100.000
(3.93701)
100.035
(3.93839)

Mat: Aluminun 4 (.157) Thk.


(1) Reqd.

288 Dia
(11.339)

100
(3.937)

300 Dia
(11.811)
151
(5.945)
7(.276)

45 Deg.

100 Dia
(3.937)

16 (.629)

89
(3.504)

35
(1.378)
5 Dia
(.197)
8 holes Eq. Sp.

45

72 Dia
(2.835)

9(.354)
2 Deg.

89 Dia (3.504)
8(.315)

R 51
(2.008)

FURIA HELICOPTER MAIN GEARBOX HOUSING

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

31

GEAR

PINION
Full Size

15
(.590)

Dia 25
(.984)

3(.118)

3
(.118)

45
(1.77)

246
(9.7)

15
(.590)
*

100 220
(3.94) (8.66)

25
(.984)

160
(6.30)
37
(1.456)

R9
(.354)
5
(.197)

*) To fit in main rotor shaft

CUTTING DATA

NUMBER OF TEETH
DIAMETRAL PITCH
PITCH DIAMETER
OUTSIDE DIAMETER
CENTERDISTANCE
ADDENDUM
DEDENDUM
CLEARANCE
WHOLE DEPTH

GEAR
95
10
9.5
9.7
5.9
.1
.1157
.0157
.2157

PINION
23
10
2.3
2.5
5.9
.1
.1157
.0157
.2157

FURIA HELICOPTER MAIN ROTOR GEARS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

32

83
(3.268)

14
(.551)

2,4
(.094)

15
(.591)

36
(1.417)

100 Dia
(3.937)

16
(.630)
3 (.118)

SECTION A-A

65
(2.560)

71.975
52.000
(2.83366)
(2.04724)
52.025
(2.04823)

45
(1.772)

52.000
(2.04724)
52.025
(2.04823)
55
(2.165)

89
(3.504)

R 4 (.157)

Chamfer
45 Deg.
7
(.276)

PINION HOUSING
Mat: Aluminum (1) reqd.

5 Dia (.197) 8 holes


eq. sp.

FULL SIZE

FURIA HELICOPTER -

MAIN ROTOR GEARBOX / PINION HOUSING


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

33

101,6
(4.00)
To match mast tube I.D.

Holes for gearbox attachment ring

3(.118)

D
FW

1/4-28
UNF

25,4
(1.00)

10
(.394)

56
(2.205)

89
(3.504)

75
(2.953)
22
(.866)

GEARBOX
ATTACHMENT RING

97
(3.819)

To suit mast tube I.D.

Mat: 4130 Steel

50
(1.968)

6 Holes eq. sp.

1310
(51.575)
38
(1.496)

FULL SIZE

MAIN ROTOR MAST


Mat.: 6061-T6 Aluminum Tube
O.D. 400 (101.6)
I.D. 97 (3.819) (Approx.)

Holes for belcranck mounting ring

60 Deg.

FURIA HELICOPTER MAIN ROTOR MAST

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

34

RACE/NUT

Mat: 1050 Steel (1) reqd

39.00
(1.535)

CENTRAL UNIBALL
HOUSING

FULL SIZE

7(.276)

33.00
(1.299)

Mat. 1045 Steel (1) reqd

5
(.197)

10
(.394)

1-3/8-12
UNF

3 (.118)

FULL SIZE
28
32,5
(1.102) (1.280)

1-3/8-12 UNF

25
(.984)

*15(.591)
12 (.472)

11
(.433)

Mat: 1050 Steel (1) reqd


Spherical
Radius 15
(.591)

5 (.197)

Mat: 1050 Steel (1) reqd

FULL SIZE
32,90
(1.2953)

10
(.394)

5
(.039)

SECTION A-A

3 (.118)
15,5
(.610)

SECTION A-A

Spherical
Radius
15 (.591)

FULL SIZE
C

8
(.315)

4,75
(.187)

HEAT TREATMENT
Ball and races must have hardened
surfaces (raceways)
Minimun surface hardness:
58 Rockwell C

23
(.906)

16
(.634)
To fit in central Push-Pull tube
(collective)

7/8-14
UNF

22.000
(.86614)
22.021
(.86697)

18
(.709)

BALL RACE

26,50
(1.043)

BALL/BEARING HOUSING

*Spherical Radius

SECTION B-B

2,5
(.098)

NUT A
9
(.354)
3 (.118)

17
(.669)

3 (.118)

(.157) 4

60
(2.362)

Mat.: 1045 Steel (1) reqd

7/8-14
UNF

20,5
(.807)

SECTION D-D

FULL SIZE

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

35

Mat: 2024-T3 Aluminum (1) Reqd

R 2,5(.098)

FULL SIZE

CYCLIC/COLLECTIVE Central Link

Mat: 2024-T3 Aluminum (2) reqd

25
(.984)

22 (.866)
21 (.827)

40
(1.575)
R8
(.315)

6
(.236)

17
(.669)

R6
(.236)
60
(.827)

16
(.634)
To suit
Push-Pull
tube
(collective)

6(.236)

6,35 Dia
(.250)
3 holes

40
(1.575)

R 13
(.512)

52
(2.047)

6 (.236)

R 2,5 (.098)

CYCLIC UPPER BELLCRANK

R 6 (.236)

10 (.394)

R 16
(.630)

20
(.787)

6,35
(.250)

53
(2.087)

22
(.866)

19 (.748)

12
(.472)

FULL SIZE
R 9,5
(.374)

NUT B
BUSHING -SPACER

Mat: 1045 Steel(1) reqd

Mat: 2024-T3 Aluminum (4) Reqd

12
(.472)

6,35 (.250)

FULL SIZE

14
(.551)

E
3 (.118)

10
(.394)
16
(.630)

10-32 UNF

SECTION E-E

5/16-24
UNF

FULL SIZE
E

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

36

BLADE CONTROL LINKAGE


97
(3.82)

FULL SIZE

Rod End
HMVV-4

Nut
AN316-4R

CENTRAL PUSH-PULL TUBE

PUSH-PULL TUBES THREADED ENDS

Mat: 2024-T3 Aluminum (2) reqd

Mat: 2024-T3 or
6061-T6 aluminum
(7) reqd
make 4 right threaded
and 3 left threaded

48
(1.89)

Nut
AN316-4L

FULL SIZE

Rod End
HMLVV-4

51
(2.00)

2 (.08)

16,32 (.6426)
Dia to fit in
Aluminum tubes

25
(.984)

1/4-28
UNF

10 (.394)

12,7
(1/2)

Mat: 4130 steel tube (1)reqd


Lenght to suit
approx. 1300 (51.18)

5
(.197)

2 (.08)

22
(.866)

10
8
(.394) (.315)

22,2
(3/4)

23
(.905)

DRAG BRACE BUSHING

19
(3/4)

Mat: 2024-T3 aluminum (2) reqd


8 (.315)

AN316-4R

8
(.315)

BLADE DRAG BRACE

Rod End HMVV-4

15 (.590)

157
(6.18)
63
(2.48)

19 Dia
(.748)

44 (1.732)

FRONT VIEW
5(.197)

7,9
(.312)

13
(.512)

12
(.472)

5 (.197)

Mat: Steel Quantity: 2 of each


44
(1.732)

FULL SIZE

SIDE VIEW

50
(1.97)

FULL SIZE

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

37

CYCLIC CONTROL
LOWER BELLCRANK

30
(1.18)
10
(.394)

Mat: 2024-T3 aluminum


5 (.197) Thk.
(1) reqd

FULL SIZE

FWD

16 (.629)
6,35
(.250)
6 holes

R 41
(1.614)

16 (.629)

1/4-28
UNF

FULL SIZE

SPACER
BUSHING

Mat: steel or brass (1)reqd


24
(.945)

4 (.157)

6,35 (.250)
64
(2.52)

40
(1.58)

3 (.118)

Mat: 2024-T3 Aluminum 5 (.197) Thk (1) reqd

4 (.157)
6,35 Dia
(.250)

FULL SIZE

97
(3.82)

COLLECTIVE CONTROL
LOWER BELLCRANK

R 12,5
(.49)

7/16-20
UNF

64 Dia
(2.52)

60
6 holes
eq. sp.

67
(2.638)

18 (.709)

5/16-24 UNF

35
(1.378)

R9
(.354)

73
(2.874)

59
(2.32)

Mat: aluminum (1) reqd

18
(.709)

R9
(.354)

BELLCRANKS
MOUNTING
RING

R 12,5
(.492)

25
(.98)

102
(4.00)
To match mast tube O.D

12,7
(1/2)

FURIA HELICOPTER FULL SIZE

CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

38

Rod ends
HMVV-4

Rod end
HMLVV-4

Nut
AN316-4R

Nut
AN316-4R

Nut
AN316-4L

1070 (42.126)
1170 (46.063)

34
(1.34)

CYCLIC CONTROL
PUSH-PULL TUBES

8 (.315)

Mat: 6061-T6 aluminum tubes


19 Dia (3/4) 1,5 (.058) wall thk
(1) of each reqd
Threaded ends :(see page # 36)
1040
(40.945)
1140
(44.882)

15
(.590)

FULL SIZE

88
(.3.46)

CENTRAL BRACKET
15
(.590)

Mat: 4130 steel 2 (0.80) thk


(1) reqd

FULL SIZE
5 Dia (.197)

R 6,35 (.250)

15
(.590)
Nut
AN316-4L

R9
(.35)
154
(6.06)

Rod end
HMLVV-4

6,35
(.250)

20 (.787)

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

39

232
(9.13)

MAIN GEARBOX
FRONT BRACKET

Mat: 4130 Steel


2 (.080) thk.
(2) reqd

96
(3.78)

90)
15 (.5

50
(1.97)

15
(.590)

7)
5 (.18

8 (.315)

FULL SIZE

68
(2.68)

140
(5.51)
R 1,5
(.05)

36
(1.42)

19
(.748)

30
(1.181)

9
(.354)
48
(1.89)

65
(.2.56)

5 (.197)
8
(.311)

21
(.827)

8
(.315)

6,35
(.250)

R 10
(.394)

BELLCRANK BRACKET
36
(1.42)

6,35 (.250)
34
(1.338)

To match
main gearbox

Mat: 2024-T3 Aluminum


11 (.433) Thk
(2) reqd

FULL SIZE

R 228
(8.97)

FURIA HELICOPTER MAIN GEARBOX BRACKET

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

40

12,7 (.5)

FULL SIZE

5 (.197)

A
32
(1-1/4)

15
(.590)

63
(2.48)

TORQUE TUBE

610
(24.02)

Mat: 6061-T6 Aluminum 1,6 (.065) wall thk. (1) reqd.

12,7 (.5)

5 (.197)

28,3 (1.118)
To fit inside
Torque Tube

7/16-20
UNF

FULL SIZE

9
(.354)

8
(.315)

20 (.787)

10-32
UNF

63
(2.48)

15
(.590)

10-32
UNF

NYLON BUSHING

101,6
(4.00)

INNER REINFORCEMENT TUBE


Mat: 4130 Steel 2,10 (.083) wall thk (1) reqd

14
(.551)
3 (.118)
6 (.236)

SPACER

Press to install
(1) reqd

R 18
(.708)

6,35 (.250) 5 holes Eq. Sp.


98
(3.86)

FULL SIZE

7 (.276)

Mat: Aluminum (1) reqd


8
(.315)

FULL SIZE

16
(.630)

6,35(.250)
16
(.630)

20
(.787)

44
(1.73)

32,3
(1.27)

37.9
(1.492)

5
(.197)

38,2
(1.51)
37,5
(1.46)

R
20 (.787)

10
(.394)
28,3
(1.118)
To fit inside torque tube end (A)

FULL SIZE

LEVER

Mat: 2024-T3 or 6063-T6 aluminum


(1) reqd

FURIA HELICOPTER CONTROL SYSTEM


Plans Delivery.com COPYRIGHT2001 Osvaldo Durana

41

232
(9.13)
80
(3.15)

70
(2.75)

18
(1.69)

15
(.197)

10
(.393)

205
(8.07)

94
(3.70)

190
(7.48)

40
(1.57)

43
24
(.944) (1.69)

5 (.187)

MAIN GEARBOX REAR


BRACKET
Mat: 4130 Steel 2 (0.80) Thk
(1) reqd

5 (.197)

FURIA HELICOPTER MAIN GEARBOX BRACKET

R 7 (.27)

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

42

LATERAL STOP

I.D. to fit
control stick
4,75
(.187)
Thru

Mat: 4130 Steel


2 (.08) Thk

6
(.236)

8
(.315)

25,4
(1.00)

14
(.551)

FULL SIZE
40

48
(1.89)

5(.187)

50
(1.97)

Mat: 2024-T3 aluminum 5 (.197)


(1) reqd
50
(1.97)
36
(1.42)

110

37
(1.46)
38
(1.50)

54
(2.126)

70
(2.76)

16
(.630)
17 (.669)
63
(2.480)

CYCLIC CONTROL STICK HOLDER


Mat: 4130 Steel (1) reqd

28,6 (1-1/8)
2,4 (.095)
Wall Thk

2 (.08)
Thk

6,35
(.250)

R 8,5
(.335)

8
(.315)

5
(.197)

3,25
(.128)

12
(.472)

36
(1.42)

TORQUE TUBE
BRACKET

84
(3.307)

21
(.827)

R 25
(.984)

FULL SIZE

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

43

CYCLIC CONTROL PUSH-PULL TUBE

Rod End
HMLVV-4

Rivets

FULL SIZE

6061-T6 Aluminum Tube 22,2 (3/4) 1,50 (.058) Wall Thk. (1) reqd

Nut AN316-4L

Rod End
HMVV-4

Nut AN316-4R

471 (18.54)
573 (22.56)

TRAVEL LIMITING STOP


36
(1.42)

LIMITING BAR
Mat: 4130 Steel (.095) Wall Thk (1) Reqd

Mat: Steel (1) reqd

Cotter Pin holes


14
(.551)

5 (.197)

8
(.315)

45
(1.77)

3,175 (1/8)

3 (.118)

5-44
UNF

130
(5.12)

10
(.394)
130

STICK HOLDER CAPS

50
(1.970)

49
(1.929)

FULL SIZE

3,5
(.138)
R7
(.275)

14
(.551)

Dia to suit
stick holder

9
(.354)

28,6
(1-1/8)

6,35
(.250)
Thru

Stiffener

FULL SIZE

Mat:Aluminum (1) of each reqd

I.D. To slide
Torque Tube
In

2 (.08)

FULL SIZE

12,7 (1/2)

23
(.905)

12,7 (1/2)

8
(.315)

3 (.118)

1,45 (.05)
Chamfer

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

44

R 9,5
(.375)
98
(3.86)

24
(.945)

6,35
(.250)

3 (.118) Hole thru

THROTTLE LEVER
Mat: 4130 Steel (1) Reqd

22
(.866)

40

28 (1.10)

5 (.197) Thru
9,75 (.384)

30
(1.18)
62
(2.44)

15
(.590)

12,7 (.5)

FULL SIZE

10
(.393)

40
(1.57)
72
(2.83)

87
(3.42)

2 (.080)

134
(5.28)

16
(.630)

FULL SIZE

34
(1.34)

40
6,35 Dia
(.250)

7
(.275)

3 (.118)

9,5 (.38)

16
(.63)

BENDING LINE

97
(3.82)

178
(7.00)

5
(.197)

R9
(.35)
40
(1.57)

76
(2.99)

Weld

CYCLIC CONTROL STICK


Mat: 4130 Steel - 2 (.080) Thk
(2) reqd (left and right)

UPPER CYCLIC BELLCRANKS


MOUNTING BRACKET

Mat: 4130 Steel (1) Reqd


22,2 (7/8) O.D. 1,65 (.065) Wall Thk (1) Reqd

FURIA HELICOPTER CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

45

COLLECTIVE CONTROL STICK

Mat: 4130 Steel tubing (1) reqd

500
(19.68)

15
(.590)

FULL SIZE
22.2 (7/8) O.D.
(.035) Wall Thk

12 (.472)

NYLON BUSHINGS
R 15 (.590)

Mat: 4130 2(.080) Thk

280
(11.0)

5 (.197)

COLLECTIVE LEVER

95

DETAIL A

45
(1.77)
95
20,2
(.795)

THREADED END
10 (.394) Thk

5 (.197)

20,2
(.795)

10 (.394)

32 (1.26)

29,8
(1.173)

22,4 (.882)

10
(.394)

6,35 (.250)

10
(.394)

15
(.590)

22,4
(.882)

4 (.157)

29,8
(1.173)

152
(5.98)

Weld

R 9,5
(.375)
3 (.118)
hole thru

(1) of each reqd

24 (.945)

9,75 (.380)

1/4-28 UNF

5 (.197)

31,7 (1-1/4) O.D.


(.035) Wall Thk

6,35 (.250)

4130 Steel Tube9,5 (.375)


0,8 (.035) Thk

FULL SIZE
A

568
(22.36)

FURIA HELICOPTER HANDLE THROTTLE CONTROL

CONTROL SYSTEM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

46

MAIN ROTOR BLATE TOP VIEW

2680
(105.512)

110
(4.331)

LEADING EDGE

25 (.984)

16 (.630)
15 (.590)

Soft Rivets
Tip Cover

26 (1.024)

TRAILING EDGE

SEE SECTIONS A-A and B-B on


page # 47

20
(.787)

Note:
All tubes must have a inner aluminum bar at
the root - Lenght: 150 (5.905)

FURIA HELICOPTER MAIN ROTOR BLADE


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

47

MAIN ROTOR BLADE CROSS SECTIONS

Dia 7,5
(.295)

SECTION A-A
Blade root reinforcement plates

FULL SIZE

Blade seat
Reinforcements
(upper and inner)

Steel bushing

153
(6.024)

Lower Steel plate

FULL SIZE
SECTION B-B
6061-T6 Aluminum tubes

4130 Steel tube

27

2024-T3 Aluminum bars

FULL SIZE
11
(.433)

MAIN BLADE SKIN SECTION


Mat: 2024-T3 Aluminum 0,5 (.020) Thk
Lenght: 2680 (105.51) (2) Reqd
Bend the aluminum sheet to comform this shape

FURIA HELICOPTER 8

MAIN ROTOR BLADE


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

48

BLADE ROOT REINFORCEMENT PLATE

STEEL BUSHING
12
(472)

5
(.197)

11
(.433)

16
(.630)

Mat: 2024-T3 Aluminum 5 (.197) Thk (8) reqd

5(.197)

4
(.157)

12
(.472)

20
(.787)

35
(1.378)

50
(1.968)

70
(2.756)
25,4
(1.00)

35
(1.378)
23
(.905)

FULL SIZE
25,4
(1.00)

12
(.472)

145
(5.709)

INNER REINFORCEMENT
Mat: 4130 Steel 1,27 (.050) Thk (2) Reqd

4 (.157)

2
(.0787)

20
(.787)

13
(.512)

13
(.512)
660
(25.984)

INNER REINFORCEMENT

Mat: 2024-T3 Aluminum 1,27 (.050) Thk (2) Reqd

FULL SIZE

20
(.787)
13
(.512)

640
(25.197)

FULL SIZE

FURIA HELICOPTER MAIN ROTOR BLADE

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

49

LOWER BLADE PLATE

Mat: 4130 Steel 2 (.080) Thk (2) Reqd


12
(.472)

4
(.157)

16
(.630)

UPPER
REINFORCEMENT

16
(.630)

Mat: 4130 Steel 2 (.080) Thk


(2) Reqd

22
(.866)
13
(.512)

5 (.197)
20
(.787)

35
(1.378)
50
(1.968)

150
(5.905)

FULL SIZE

150
(5.905)

81
(3.189)
8
(.3125)

FULL SIZE

18
(.709)

8(.3125)

27
(1.063)

6 (.236)
8
(.3125)

150
(5.905)

FURIA HELICOPTER MAIN ROTOR BLADE


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

50

6
Twist

BLADE ROOT

Counterweight

BLADE TIP DETAIL


OS
VA
LD
OD
UR
AN
A

Outer Skin

OS
VA
LD
OD
UR
AN
A

Tip Cover

Screws

Inner reinforcement (steel)


(between outer skins)

BLADE ROOT DETAIL


Root
Reinforcement
Plates
Leading Edge

Steel Rivets

NA
RA
DU
DO
AL
V
OS

Inner reinforcement (aluminum)


(Between outer skins)

BLADE TIP

Inner Aluminum Bar


Upper Reinforcement
Inner Reinforcement
(Steel)
Lower Blade Plate

Steel Tube
Aluminum Bars
Aluminum Tubes
Skin

Trailing Edge

FURIA HELICOPTER MAIN ROTOR BLADE DETAILS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

51

OS
VA
LD
OD
UR
AN
A

MAIN ROTOR BLADE


CONSTRUCTION

A) Setting wood jigs, check alignment and determine jigs #1 and #2.
You can add wood stringers between the jigs to make the assembly stronger.
B) Mount the tubes and bars over the jig so you can rivet them together, Check
that tubes follow the twist. (6)
C) After cutting the tubes to allow fit counterweight at the tip (see page # 50).
D) Remove the pack of tubes and bars from the jig and place the prebend
aluminum skin (page # 47) over the jig, now you can place the pack of tubes
and bars inside the open skin.
E) Close the skin and start riveting the trailing edge, dont forget to include the
inner reinforcement strips between the skins.
F) use soft rivets to hold skins and tubes.
G) Finish root and tip sections, placing reinforcement plates and tip cover.

A
0 Wood Jig

Blades must be balanced

6 Wood Jig

FURIA HELICOPTER -

MAIN ROTOR BLADE CONSTRUCTION


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

52

FULL SIZE

COUNTERWEIGHT
Mat: lead (2) Reqd
3,7 (.146)

BLADE TIP COVER

55
(2.165)

Cut and glue to 1/4 or 1/2


Plywood

6-32 UNF

Mat: 2024-T-3 aluminum 5 (.197) Thk (2) reqd


(Shape to suit airfoil)

Shape to suit airfoil

30
(1.181)

FULL SIZE

wood jig

BLADE ROOT

Cut and glue to 1/4 or 1/2


Plywood

Center holes according aluminum bar centers

wood jig

FULL SIZE

BLADE TIP
FULL SIZE

FURIA HELICOPTER MAIN ROTOR BLADE

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

53

PITCH CONTROL LINKAGE

STEEL PIN

Mat: 1/2 hex aluminum bar (2) Reqd

(2) Reqd

60
(2.363)

17
(.670)

20
(.787)

31
(1.220)

23,5
(.925)

Chamfer

6,36 (.250)

8 (.315)
61
(2.40)

24,5
(.965)

1/4-28
UNF-LH

FULL SIZE

Mat: 4130 Steel (2) Reqd

13,5
(.532)
1-3/8-12 UNF

9,5 (.374)

12,7 (.500)

6,35
(.250)

61
(2.402)
Dia 4 (.157)

FULL SIZE

BLADE GRIP NUT

98,5
(3.878)

FULL SIZE

4 (.157)

7 (.276

11 (.433)

8,5 (.335)

26
(1.024)

Rods are installed with the aid of a


press
BE CAREFULL: do not bend rods
Mat: Steel

32.000
32.025
(1.25985)
(1.26083)

2
(.0787)

R 2 (.0787)

PITCH CONTROL HEAD

R2
(.0787)

1/4-28 UNF

2
(.0787)

15,5
(.611)

Mat: 2024-T3 Aluminum


(1) Reqd

10 (.394)

112,5
(4.430)

20,6
(.811)

9
(.354)

FULL SIZE

FURIA HELICOPTER TAIL ROTOR

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

54

TAIL BLADE GRIP

Mat: 6061-T6 or 2024-T3 Aluminum (2) Reqd


73
(2.874)

27
(1.063)

33
(1.299)

83
(3.268)

6
(.236)

7,5
(.295)

4,75 (.187) 6 Holes Eq. Sp.

43
(1.693)

57
(2.244)

68
(2.677)

6,35 (.250)

31
(1.220)

15 (.590) Spotface
to clean

35
(1.378)
56
(2.205)

9
(.354)

6(.236)

56
(2.205)

R 2 (.0787)
6,35
(.250)

9,5
(.374)

4,75 (.187) 6
Holes Eq. Sp.

48
(1.889)

41
(1.614)

68 Dia (2.687)

PITCH CONTROL HORN

FULL SIZE

28
(1.102)

16
(.630)

25 (.984)

Mat: 2024-T3 Aluminum 4 (.157) Thk (2) Reqd

R 2,5
(.098)

* 30.000
30.021
(1.18111)
(1.18193)

13
(.512)

1-3/8-12
UNF

6,5
(.256)

5/8-18 UNF

AXLE NUT
23
(.905)

2
(.0787)

FULL SIZE

22,5
(.886)

6
(.236)

33
(1.300)

25,4
(1.00)

22
(.866)

Mat: Steel (2) Reqd

FURIA HELICOPTER FULL SIZE

TAIL ROTOR
Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

55

TAIL ROTOR HUB

30.000
29.975
(1.18111)
(1.18012)

RETAINER NUT

16,5
(.629)

11
(.433)

21
(.827)

6
(.236)

5
(.197)

Mat: Steel (1) Reqd

FULL SIZE

A
Keyway 3,5 x 2 (.138 x .0787)

21
(.827)

FULL SIZE

28,5
(1.122)

27
(1.063)

16
5 (.197)
25
(.984)

4 (.157)

14,5
(.571)

15,5
(.610)

R 2 (.0787)

19
(.748)

4,5
(.177)

4(.157)
15
(.590)

SECTION A-A
ENLARGED

TAIL ROTOR HUB


(1) Reqd
Mat: 2024-T3 Aluminum with Bronze
inserts (tapered bushings)
Use anaerobic adhesive to fix bushings in place (Loctite )

11
(.433)
4
(.157)
2 (.0787)

3 (.118)

R 1.75
(.0689)

16

AXLE PIVOT SCREWS AND NUTS


Mat: Steel (2) Reqd

(ENLARGED)
FASTEN SCREWS WITH ADHESIVE (Loctite)

9
(.354)
2(.0787)

5/16-24
UNF

6,5 (.256)

35
(1.378)

40

5 (.197)

2,5 (.098)

Chamfer

5,5
(.217)

2 (.0787) Hole for safety wire


9/16-18 UNF

SECTION A-A ENLARGED


6
(.236)

19 (.709)

5
(.197)

FURIA HELICOPTER TAIL ROTOR


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

56

PITCH-CONTROL AXLE
11
11
(.433) (.433)

Mat: Steel (1) Reqd


317 (12.480)

70
(2.756)

8
(.315)

FULL SIZE

35
(1.378)

7 (.275)

23
(.905)

10
(.394)
8 (.315)

1/4-28
UNF

8,5 (.335)

13 (.512)

6 (.236)

6 (.236)

6 (.236)

10 (.394)

43
(1.693)

18
(.709)

16,5
(.649)

61
(2.402)
41,5
(1.634)

A
18
(.709)

16.000
15.992
(.62992)
(.62961)

19,5
(.768)
2
(.0787)

45
Hole for pin

SECTION A-A

45
12 (.472)

8,5
(.334)

4,25
(.167)

30.000
30.021
(1.8111)
(1.8193)

Holes for Pivot screws


5/16-24 UNF

6,35 (.250)

Mat: Steel 2 (.0787) Thk (1) Reqd

38,5
(1.516)
6 (.236)

10 (.394)

13 (.512)

8,5 (.335)

43
(1.693)

1/4-28
UNF

CONTROL HEAD GUIDE

124,5
(4.902)

10.000
9.994
(.39370)
(.39347)

11
11
(.433) (.433)

AXLE
4

Mat: 4140 Steel (1) Reqd

Once installed properly over the hub, make


the 2 mm (.0787) hole on Tail Rotor Hub and
place a Pin ( See tail Rotor Exploded view
Page # 11

FULL SIZE
FULL SIZE
5/8-18 UNF on both ends

FURIA HELICOPTER TAIL ROTOR


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

57

TAIL ROTOR GEARBOX REAR CAP


Mat: Aluminum (2) Reqd
6,35 (.250)
4 Holes Eq. Sp.

6 (.236)

50 (1.968)

To suit
Tail Boom I.D.

97 (3.819)

10-32 UNF
8 Holes Eq. Sp.

20 (.787)

55
(2.165)

28,5
(1.123)

8 (.315)

64
(2.520)

42.000
42.025
(1.6535)
(1.6545)

13
(.512)
8 (.315)

50
(1.968)

42.000
42.025
(1.6535)
(1.6545)
54,85
(2.160)

SECTION A-A

A
14
(.551)

6
(.236)

5 (.197)

59
(2.323)

101,6
(4.00) To match Tail Boom O.D.

FULL SIZE

2 (.0787)

6 (.236)

FURIA HELICOPTER TAIL ROTOR GEARBOX CAP

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

58

R 11
(.433)

18,5
(.728)

17
(.669)

FULL SIZE

14,5 (.571)

9/16-18
UNF - Left Hand

25.000
24.991
(.98425)
(.98389)

22 (.866)

21
(.827)

15,8
(.625)

42
(1.653)

16,4
(.646)

9/16-18
UNF

keyseat
Cone must
match Tail
Rotor Hub

Diameter *

8
(.315)

97
(3.819)

69
(2.716)

74
(2.913)

84
(3.307)

FULL SIZE

3/4-16
UNF

GEARS CUTTING DATA

72
(2.835)

NUMBER OF TEETH
DIAMETRAL PITCH
PRESSURE ANGLE
PITCH DIAMETER
ADDENDUM
WHOLE DEEPTH
CIRCULAR THICKNESS
SHAFT ANGLE
DEDENDUM
CLEARANCE

Gear
2 reqd
18
(.709)

11
4
(.433)
(.157)

20
(.787)
11
(.433)

TAIL ROTOR GEARS

20.000
19.991
(.78740)
(.78705)

19
(.748)

Mat: Steel (1) Reqd

6 (.236)

7 (.275)

24 (.945)

16 (.630)

SPLINED END

19
(.748)

NUT C

106
(4.173)

211
(8.307)

*To suit Pitch-Control Axle (must slide freely)

R 4 (.157)

97
(3.819)

19
(.748)

FULL SIZE

PINION
18
12
20
1.5
.0833
.18433
.1309
90
.10103
.01773

16 (.630)
9/16-18 UNF
Left Hand

NUT D

Mat: Steel (2) Reqd

GEAR
34
12
20
2.833
.0833
.18433
.1309
90
.10103
.01773

28
(1.102)

R 2 (.0787)

22
(.866)

3/4-16
UNF

FULL SIZE

3 (.118)
30
(1.181)

14
(.551)

FURIA HELICOPTER TAIL ROTOR GEARS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

59

SECTION A-A

55 (2.165)
50 (1.968)

10
(.394)

10-32 UNF

6 (.236)
4 (.157)
O.D. Axis

40
(1.575)
2 (.0787)

2 (.0787)

40
(1.575)
3 (.118)

See
30
Note A
(1.181)

I.D. Axis

4 (.157)

10
(.394)
Dia 54
(2.125)

See
Note B

4 (.157)

45
(1.772)

7 (.275)

1/4-28 UNF
4 Holes Eq. Sp.

10-32
UNF

Dia. 66 (2.598)
Recess to suit Bearing Cover

10-32 UNF
6 Holes Eq. Sp.

Recess to suit Bearing Cover


(Small)

Note B

Diameter
47.000
47.025
(1.85040)
(1.85138)

Note A:

Diameter
35.000
35.025
(1.3779)
(1.3789)

95
(3.740)

73
(2.874)

64
(2.520)

2 (.0787)

FULL SIZE

TAIL ROTOR GEARBOX


Mat: Aluminum (2) Reqd

Dia 90
(3.543)

FURIA HELICOPTER TAIL ROTOR GEARBOX

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

60

51
(2.0)

TAIL ROTOR LID

15 (.590)
2 (.0787)

Dia. 66
(2.598)

Mat: Aluminum 6 (.236) Thk (2) Reqd

Chamfer

SECTION A-A

2
64
(2.520)

43
(1.693)

(.0787)
35
(1.378)

40
45
(1.772) (1.575)
57
(2.244)

4 (.157)

FULL SIZE

47.000
47.025
(1.85040)
(1.85138)

7
(.276)

A
75

FULL SIZE

5
(.197)
6 Holes Eq. Sp.

BEARING COVERS

Mat: Aluminum (2) of each Reqd

40
(1.575)

3 (.118)
2 (.0787)

22
(.866)

To Suit
Gear Shaft

FULL SIZE

47
(1.850)

38
30
(1.496) 36 (1.181)
(1.417)

36
(1.417)

4 (.157)

35.000
35.025
(1.37796)
(1.37894)

BEARING EE5
5 (.197)

95
(3.740)

20
(.787)

10-32
UNF
BEARING 16005

90
(3.543)

2 (.0787)
9
(.354)

SECTION B-B

GEARS
STEEL BUSHINGS
Mat: Steel (1) of each Reqd

33
(1.30)

To Suit
Pinion Shaft

18
(.709)

FULL SIZE

61
(2.401)

FURIA HELICOPTER TAIL ROTOR GEARBOX

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

61

RETAINING WASHER

15

Mat: Aluminum 0,8 (.032) Thk (3) Reqd

FULL SIZE

5
(.197)

INTERNAL BRACKET

Mat: 2024-T3 Aluminum 1 (.040) Thk


(3) Reqd

SECTION
A-A

80
(3.150)

Dia 96,5
(3.799)

Dia 90
(3.543)

55
(2.165)

120

BE
Dia 124
(4.88)

ND

80
(3.150)
70
(2.756)

55
(2.165)

Dia 144
(5.669)

FULL SIZE

5
(.197)

5
(.197)
21
(.827)

BENDING LINES
R 0,5
(.020)

Holes to match Shaft End

See page # 62

6,35
(.250)

Holes to match Shaft End

SHAFT
Mat: 6061-T6 Aluminum O.D. 1-1/2 (.080) Wall Thk (1) Reqd

FULL SIZE
27
(1.063)
40
(1.575)

27
(1.063)
2995
(117.913)

40
(1.575)

FURIA HELICOPTER TAIL BOOM SHAFT

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

62

SHAFT END

Holes for
Tail Gearbox

50
(1.968)
30
(1.181)

Chamfer

6,35
(.250)

Broached end to
match with
Gear Shaft

38,18
(1.50)

13
7
(.512) (.276)

3
(.118)

FULL SIZE

SECTION A-A
Ins

pe

ct

ion

To Suit
25,4
(1.00) Tail Shaft
I.D.

ho

les

820
(32.28)

750
(29.53)
Dia 30
(1.181)

Mat: 1045 Steel (2) Reqd

3140
(123.622)

INSPECTION HOLE COVER


Mat: Aluminum (.020) Thk (3) Reqd
3 (.118)
18 (.709)

750
(29.53)

39
(1.535)
36
(1.417)

48
(1.890)

FULL SIZE

Holes for
Tail Gearbox

820
(32.28)

TAIL BOOM TUBE


Mat: 6061-T6 Aluminum 101,6 (4.00) - 2 (.083) Wall Thk

FURIA HELICOPTER TAIL BOOM


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

63

BUSHING

CONTROL PULLEY ASSY

Mat: Black Grillon (with Molikote) (3) Reqd


20
(.787)

FULL SIZE

4 (.157)
Dia 13
(.512)

R1
(.040)

6
(.236)

Chamfer
68
(2.677)

50
(1.968)

Steel
Control
Cable

4
(.157)

42,5
(1.673)

OS
VA
LD
OD
UR
AN
A

70
(2.756)

SECTION A-A

CONTROL PULLEY

Mat: 2024-T3 Aluminum (1) Reqd

25,4 (1.00)

25,4
(1.00)

RACEWAY

FULL SIZE

20
(.787)
42
(1.654)

38,2
(1.504)

3 (.118)

Mat: 8620 Steel (3) Reqd


HEAT TREATMENT
CASE HARDENING
Min Surface Hardness
58 Rockwell C
Efective Case Depth
0,3 (.012)
(After Finish Grinding)

20 (.787)

6,35 (.250)
4,75
(.187)

To suit Tail Boom


Shaft O.D.
13
(.512)

16
(.630)

26
(1.024)

FULL SIZE

FURIA HELICOPTER TAIL BOOM

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

64

SCISSORS A

Mat: 2024-T3 Aluminum (1) Reqd

LEVER

PULLEY ARM

Mat: Steel (1) Reqd

Mat: Steel (1) Reqd


2 (.0787) Thk

62
(2.440)
45
(1.772)

4,75
(.187)

TOP VIEW
16
(.630)

7,9
(.3125)

R8
(.315)

4,7
(.187)

20
(.787)

8
(.315)

15
(.590)

3 (.118)

8
(.315)

FULL SIZE

54
(2.126)

13
(.512)

R6
(.236)
16
(.630)

4,5 (.630)
Weld

11
(.433)
22
(.866)
25
(.984)

5
(.197)
FRONT VIEW

8
(.315)

8
(.315)

4,75
(.187)

3,1 (.122)

Hole for Steel


Pin

AXLE
R 10
(.394)

R9
(.354)

17,5
(.689)

25
(.866)

8
(.315)

9
(.354)

75
(2.953)

Mat Steel (1) Reqd


6,35 (.250)

10
(.394)
40
(1.575)

FULL SIZE

33
(1.300)

FULL SIZE

FULL SIZE

FURIA HELICOPTER TAIL ROTOR CONTROL

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

65

BEARING HOUSING
Mat: 2024-T3 Aluminum (1) Reqd

7,9
(.3125)

SCISSORS B
A

Mat: 2024-T3 Aluminum (1) Reqd

10
(.394)

0,5
(.0196)

9
(.354)

SIDE VIEW
24
(.945)

FULL SIZE

21
(.827)

3 (.118)
61
(2.401)

15
(.590)

19
(.748)

UPPER
6
(.236)

11 (.433)

SIDE
VIEW

5 (.197)

6,5 (.256)

4,5 (.177)

4,75
(.187)

15
(.590)

R4
(.157)

R 2 (.0787)

6
(.236)

FRONT
VIEW

12,7
(.500)

16
(.630)

FRONT VIEW

Mat: 2024-T3 Aluminum (2) Reqd (Upper and Lower)

R 6,35
(.250)

6,5 (.256)

15
(.590)

30,5
(1.200)

TOP VIEW

8 (.315)

35
(1.378)

SCISSORS HINGE

45,5
(1.791)

14
(.551)

33
(1.300)
22 (.866)

R3
(.118)

24
(.944)

SECTION A-A
FRONT VIEW

23
(.905)
27,5
(1.082)

3 (.118)

FULL SIZE

16,5
(.650)

6
(.236)
16
(.630)

LOWER

FULL SIZE

FURIA HELICOPTER TAIL ROTOR CONTROL


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

66

6
(.236)

PEDALS AXLE

LEVER

Mat: 4130 Steel tubing 15,8 (5/8) O.D. - 2,4 (.095) Wall Thk.
(1) Reqd

FULL SIZE

Mat: 4130 Steel 2 (.0787) Thk (2) reqd


6,35
(.250)
2 (.0787)

8
(.315)

582
(22.913)

28
(1.10)
16
(.630)
90
(3.54)

DETAIL A

19
(3/4)
1,50
(.058)
Wall Thk

weld Lever
Weld

DETAIL A

10 (.394)

32
(1.260)

8 (.315)
R 85
(3.346)

1/4-28
UNF

8 (.315)

85
(3.346)

22,2 (7/8)- 1,60 (.065) Wall Thk

16
(.630)

Axle Threaded ends


Mat: Steel

FULL SIZE

FULL SIZE
195
(7.677)

LEFT PEDAL
DIRECTIONAL CONTROL PEDALS

FRONT VIEW

203
(8.00)

NOTE: Left pedal is fixed to axle by Clevis Pin


Right pedal is free to rotate

FURIA HELICOPTER CONTROL SYSTEM /PEDALS

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

67

MAIN LEVER

6,35 (.250)

Mat: 2024-T3 Aluminum 5 (.197) Thk (1) Reqd

30
(1.181)

FULL SIZE
6,35 (.250)

8
(.315)
250
(9.842)
7 (.275)

80
(3.15)

5 (.197)

LEFT PEDAL

HEEL SUPPORT
Mat: 4130 Steel 2 (.080) Thk
(2) Reqd

SIDE VIEW

45
(1.77)

SECTION A-A
Heel Support

FULL SIZE
A

Weld

40
(1.575)

28
(1.10)

8
(.315)

FULL SIZE

15
(.591)

R 10
(.394)

FULL SIZE

FURIA HELICOPTER -

65
(2.56)

6,35 (.250)

CONTROL SYSTEM / PEDALS


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

68

460
(18.110)

12
(.472)

21 (.827)

SKIN

96
(3.780)

31 (1.220)
104
(4.094)

Mat: 2024-T3 Aluminum 0,5 (.020) Thk

25,4
(1.00)

REINFORCEMENT
24
(.945)

12
(.472)

FULL SIZE

48
(1.89)

30
(1.181)

13
(.512)

Mat: 2024-T3 Aluminum


(2) Reqd

Mat: 2024-T3 Aluminum


(2) Reqd

Mat: 2024-T3 Aluminum 0,5 (.020) Thk (4) Reqd One on each side (inner side only)
48
(1.89)

BLADE ROOT

BLADE TIP

13,8
(.5433)

43
(1.693)

36
(1.417)

6,35
(.250)

6,35
(.250)

94
(3.700)

85
(3.346)

31
(1.220) 55
(2.165)

10
(.394)

25,4
(1.00)

FURIA HELICOPTER TAIL ROTOR BLADE

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

69

CENTRAL GEARBOX
END VIEW

80
(3.15)
42
(1.65)
9 (.35)

1/4 -28 UNF


4 Holes Eq. Sp.

Dia 64 (2.520)
10-32 UNF
(see Bearing cover for
hole position details)

Dia. 70 (2.75)
Recess to suit
upper Bearing
Cover

2 (.078)
98
55
(3.85) (2.16)

Dia. 45 (1.77)

Material: Aluminum 1- Reqd.

TOP VIEW

FURIA HELICOPTER CENTRAL GEARBOX

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

70

CENTRAL GEARBOX
BOTTOM VIEW

FRONT VIEW

Dia 36 (1.41)

42,4
(1.67)

Dia 65 (2.56)
Recess to suit Lower
Bearing Cover

10-32 UNF

36,4
(1.43)

Dia 64
(2.52)
Dia 55
(2.16)
81 (3.188)

2 (.078)
Dia 89 (3.50)

1/4-28
UNF

Dia 57 (2.24)

10-32 UNF
44
(1.73)

FURIA HELICOPTER CENTRAL GEARBOX

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

71

COUPLING (Long Axle Central Gearbox)

80,8
(3.18)

Mat Steel - 1 Reqd.

Dia 68
(2.67)

40,4
(1.59)

40,4
(1.59)

R 2 (.078)
R 2 (.078)

45
(1.77)
38
(1.49)

84
(3.30)

R1(.039)

14.28
(.562)

3 (.118)
25.4
(1)

45
26
(1.02) (1.77)
2 (.078)

15(.59)
56
(2.20)
R1(.039)

3,5
(.137)

Dia 8
(.314)

R 8(.314)

11,28
(.444)

20
25
(.984) (.787)

50
(1.96)

43,5
(1.71)
See Details of gear cutting data
on page #59

Dia 14,28
(.562)

9/16-18
UNF

25
(.984)

36
(1.41)

45
(1.77)

21
(.826)

Dia 6,35
(.250)

20
(.787)

10
(.39)

CENTRAL GEARBOX
SECTION A-A

19
(.748)

LONG AXLE
Mat Steel - 1 Reqd

17
(.669)

25,4
(1)

27
(1.06)

(.196)
195
(7.677)

30
(1.18)

FURIA HELICOPTER CENTRAL GEARBOX

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

72

UPPER BEARING COVER

LOWER BEARING COVER

Material: Aluminum, 1 Reqd.

5 (.197)

Material: Aluminum, 1 Reqd.

44
(1.73)

44
(1.73)
5 (.197)

Dia 62 (2.44)
Dia 70
(2.75)

Dia 57 (2.24)
Dia 65 (2.55)

44
55
(1.73) (2.16)

45
(1.77)

50
(1.96)
40
(1.57)

12
(.47)
35
(1.37)
47
(1.85)
To suit
Bearing
6005

50
36
(1.96) (1.41)

35
(1.37)

Chamfer

14
(.55)

24
(.94)

12
(.47)

12
(.47)

22
(.86)

30
(1.18)
42
(1.65)
To suit
Bearing
6004

FURIA HELICOPTER -

CENTRAL GEARBOX BEARING COVERS


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

73

31
(1.22)

55
(2.16)

MAIN ROTOR GEARBOX


PINION AXLE

Chamfer

3/4-16
UNF

14
(.55)

R 6 (.236)

Dia 6.35 (.250)

28,5
(1.12)

10
(.39)

Dia 25
16
(.629) (.984)

PULLEY SUPPORT
Mat. Aluminum 1 Reqd.
25
(.98)

16
(.629)

42
(1.65)

29
(1.14)

76
(2.99)
171
(6.73)

6
(.23)

Dia 90
(3.54)

Dia 84
(3.30)

12
(.47)

Dia 68
(2.67)

59
47
(2.32) (1.85)

To suit
Bea.
6005

Dia 40
(1.57)
41
100
(1.61) (3.93)

Dia 8 (.314) 4
Holes Eq. Sp.

Dia 6.35
(.250)
6 Holes
EQ.SP.

2-Reqd.
2 (.078) Thk

Connecting
Rings

FURIA HELICOPTER -

TRANSMISION COMPONENTS
Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

74

6
(.23)

66
(2.59)

16
(.62)

3
(.118)

ENGINE PULLEY
3
(.118)

7,4
(.29)

16
(.62)

Mat: Aluminum - 1 Reqd

6
(.23)

Dia 8
(.314)

89
(3.50)

74
(2.91)

25
(.98)

58
(2.28)

116
(4.56)

R 4 (.157)

37

14
(.55)

FURIA HELICOPTER -

TRANSMISION - ENGINE PULLEY


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

75

CENTRAL GEARBOX PULLEY


and Freewheel housing

153
(6.02)
117
(4.60)

FREEWHEEL AXLE
Mat: Steel 1reqd

5 (.197)

19
(748)

6
(.236)

25
(.98)

Chamfer

72
(2.83)

42
(1.65)

10
(.393)

3
(.118)
66
(2.59)

16
(.62)

2 (.078)

7,4
(.29)

65
(2.56)

57
(2.24)

117
(4.60)
440
(17.32)

35
(1.377)

102
(4.01)

19
(.748)

Freewheel:
Type 202-...-030 Size 35
Rexnord Antriebstechnik Dortmund
E-mail: info@rexnord-antrieb.de

20
(.787)

Dia 6,35
(.250)
38 (1-1/2)

Transmision shaft

Mat: 4130 Steel Tube O.D. 38


(1-1/2) Wall Thk. 1,6 (.065)
1 Reqd

17
(.669)
32
(1.26)

17
(.669)
32
(1.26)

Dia 6,35
(.250)

R2(.078)
39
(1.53)

2
(.078)

29
(1.14)

25
(.984)

FURIA HELICOPTER TRANSMISION COMPONENTS


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

76

SHAFT COUPLINGS

R 22 (.866)

Dia 68 (2.67)

Mat: Steel - 2 Reqd.

R 22 (.866)
R 8 (.314)
R 8 (.314)
31
(1.22)

Dia 8 (.314)

Dia 8 (.314)

17,5
(.688)
Dia 68 (2.67)

34.7
(1.366)

Dia 6,35
(.250)

Dia 6,35
(.250)

10
(.393)

25
(.984)

3,5 (.137)

32 (1.25)

Dia
6,35
(.250)

17,5
(.688)
46
(1.81)

Weld

MAIN ROTOR GEARBOX


PINION AXLE COUPLING

70
(2.75)

Mat: Steel 1-Reqd

10
(.393)
25
(.984)

40
(1.57)

Weld
3,5

19
(.748)

25 (.984)
29
(1.14)
84
(3.30)

LONG/FREEWHEEL AXLE
COUPLING

84 (3.30)

Mat Steel 1 reqd

FURIA HELICOPTER -

TRANSMISION COMPONENTS
Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

77

PINION

PINION AXLE

PINION AXLE
COUPLING

MAIN GEARBOX
Note: some elements have not been
depicted to simplify views

CONNECTING DISK

MAST TUBE

SHAFT COUPLING

SHAFT

FURIA HELICOPTER TRANSMISION SECTION VIEW

Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

78

SHAFT
SHAFT COUPLING
MAST TUBE

CONNECTING DISK
LONG AXLE COUPLING
UPPER BEARING COVER
GEAR (Transmision to Tail Rotor)
Note: Gearbox case have not been depicted to simplify view

LOWER BEARING COUPLING

LONG/FREEWHEELAXLE COUPLING
PRIMARY
STRUCTURE

PULLEY
ENGINE
PULLEY

FREEWHEEL
FREEWHEEL
AXLE

PULLEY SUPPORT

FURIA HELICOPTER TRANSMISION SECTION VIEW


Plans Delivery.com

COPYRIGHT2001 Osvaldo Durana

79

You might also like