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VN750 Maint

VN750 Maint

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Published by michael rose
Maintenance schedule for Kawasaki VN750
Maintenance schedule for Kawasaki VN750

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Categories:Types, Brochures
Published by: michael rose on Dec 13, 2008
Copyright:Attribution Non-commercial

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06/17/2009

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VN750 Maintenance Schedule
Mileage
500 3,000 6,000 9,000 12,00015,00018,00021,00024,00
MileageDateCarburetor synchronization checkٱٱٱٱٱٱٱٱٱIdle speed checkٱٱٱٱٱٱٱٱٱThrottle grip play checkٱٱٱٱٱSpark plug clean and gapٱٱٱٱٱٱٱٱAir suction valve checkٱٱٱٱٱٱٱٱAir cleaner element cleanٱٱٱٱٱAir cleaner element replaceٱٱFuel system checkٱٱٱٱBattery electrolyte level checkٱٱٱٱٱٱٱٱٱBreak play checkٱٱٱٱٱٱٱٱٱBreak light switch checkٱٱٱٱٱٱٱٱٱBreak lining or pad wear checkٱٱٱٱٱٱٱٱBreak fluid level checkٱٱٱٱٱٱٱٱٱ
Break fluid changeٱٱClutch adjustٱٱٱٱٱٱٱٱٱ
Steering checkٱٱٱٱٱٱٱٱٱFinal gear case oil level checkٱٱٱٱFinal gear case oil changeٱٱ
Propeller shaft joint lubricateٱٱNut, bolt, and fastener tightness checkٱٱٱٱٱTire wear checkٱٱٱٱٱٱٱٱEngine oil changeٱٱٱٱٱٱOil Filter replaceٱٱٱٱٱٱOil Screen cleanٱٱٱٱٱٱGeneral lubrication performٱٱٱٱٱٱٱٱ
Front fork oil changeٱ
Swingarm pivot lubricateٱٱ
Break camshaft lubricateٱٱ
Coolant changeٱRadiator hoses, connections checkٱٱٱٱٱ
Steering stem bearing lubricateٱٱ
Break hoses, connections checkٱٱٱٱٱٱٱٱ
Fuel hoses, connections checkٱٱٱٱٱٱٱٱ
Annual / Special 2003 2004 2005 2006 2007 2008
Air cleaner element – replace
5 Cleanings
Break fluid change2 YearsٱٱٱEngine oil changeYearlyٱٱٱٱٱٱ
Break camshaft lubricate2 Yearsٱٱٱ
Coolant change2 YearsٱٱٱRadiator hoses, connections checkYearlyٱٱٱٱٱٱ
Steering stem bearing lubricate2 Yearsٱٱٱ
Master cylinder cup and dust seal replace2 Yearsٱٱٱ
Caliper piston seal and dust seal replace2 Yearsٱٱٱ
Break cable replace2 Yearsٱٱٱ
-- Should be done by a Kawasaki Dealer 
-- Replace, add, adjust, or torque if necessary
 
VN750 Maintenance Schedule
Break hose replace4 Yearsٱ
Fuel hose replace4 Yearsٱ
-- Should be done by a Kawasaki Dealer 
-- Replace, add, adjust, or torque if necessary
 
VN750 Maintenance Schedule
2002 7 8 9 10 11 12
Battery electrolyte level – check 
Monthly
ٱٱٱٱٱٱBreak fluid level – chec
Monthly
ٱٱٱٱٱٱ
2003 1 2 3 4 5 6 7 8 9 10 11 12
Battery electrolyte level – check 
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱBreak fluid level – chec
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱ
2004 1 2 3 4 5 6 7 8 9 10 11 12
Battery electrolyte level – check 
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱBreak fluid level – chec
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱ
2005 1 2 3 4 5 6 7 8 9 10 11 12
Battery electrolyte level – check 
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱBreak fluid level – chec
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱ
2006 1 2 3 4 5 6 7 8 9 10 11 12
Battery electrolyte level – check 
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱBreak fluid level – chec
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱ
2007 1 2 3 4 5 6 7 8 9 10 11 12
Battery electrolyte level – check 
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱBreak fluid level – chec
Monthly
ٱٱٱٱٱٱٱٱٱٱٱٱ
Idle1,050 - 1,150Spark PlugNGK DP7EA-9ND X22EP-U9Gap.8 - .9 mm. (.032 - 036 in.)Torque10 ft-lbBreak FluidD.O.T. 4Final Gear OilAPI “GL-5” Hypoid Gear Oil SAE 90 (80 if below 41°F).16 Qt. (150 ml.)Torque: 14.5 ft-lbsFront Tire28 PSI.1 mm. of tread100/90-19-57H-4PR TubelessBridgestone L309Dunlop F11ARear Tire28 - 32 PSI.2 mm. of tread150/90-15-74H TubelessBridgestone G526Dunlop K425OilSAE 20W50 API SE, SF, or SGorAPI SI or SJ with JASPO MAFilterKawasaki 16097-1066Torque11 - 14.5 ft-lb (Filter and Drain Plug)Coolant50% mix Ethylene Glycol based Antifreeze and Distilled Water 1.6 qt.Torque: Engine Drain Plug: 78 in-lbsRadiator Drain Plug: 26 in-lbsFork:SAE 5W20 oil (368.5-373.5 cc dry)Drain Plug Torque: 69 in-lbs (5.7 ft-lbs)Bulbs:Headlight:12V 60/55W H4 (9003)Rear Turn:12V 23W (32CP)Taillight:12V 21/5W (1157)Front Turn:12V 23/8W (32/3CP)License:12V 5WMotorcycle Oil Filters (~ 2.5 to 3 inches long)Purolator Motorcycle ML16817 ~$6.00 AC Delco PF2135 ~$10 NAPA Gold 1358 / Carquest 85358, WIX 51358 ~$7-$8FRAM PH6017A ~$7
-- Should be done by a Kawasaki Dealer 
-- Replace, add, adjust, or torque if necessary

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