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CONTENTS:
ABSTRACT
INTRODUCTION
GENERAL THEORY MATERIALS USED AS AN ABRASIVE
ADVANTAGES TO ABRASIVE JETS MACHINING
APPLICATION CONCLUSION
ABSTRACT
Cutting tests were conducted on such materials as aluminum, glass, titanium and Graphite composites
Abrasive-water jet cutting is among the most efficient methods of energy Above: Cutting under water to reduce Noise and splash utilization for high precession material cutting, removing and plaining.
INTRODUCTION:
A machining operation is basically a material removal process, where material is removed in the form of chips.
A machining operation is basically a material removal process, where material is removed in the form of chips.
GENERAL THEORY:
Water is pressurized up to 400 MPa
Typical particle velocities are 300-600 m/s with mass flow rates of about 10 g/s.
Cutting or controlled depth penetration (milling) of the target Material occurs as a result of complex erosion phenomena Abrasive-water jet parameters,which include
Hydraulic parameters
-Waterjet orifice diameter - Supply pressure
Abrasive parameters
- Material (density, hardness, shape) - Size , feed method - Flow rate,abrasive condition
Cutting parameters
- Traverse rate,number of passes - Standoff distance,angle of cutting
A machine shop without a waterjet, is like a carpenter without a hammer - Sure the carpenter can use the back of his crow bar to hammer in nails, but there is a better way..."
Both technologies use the principle of pressurizing water to extremely high pressures, and allowing the water to escape through a very small opening (typically called the "orifice" or "jewel").
The inlet water is typically pressurized between 20,000 and 60,000 Pounds per Square Inch (PSI). (Or 1300 - 4000 "bar" if you prefer metric). This is forced through a tiny hole in the jewel, which is typically 0.007" to 0.015" in diameter (0.18 - 0.4mm) This creates a very high velocity beam of water!
A diagram of an abrasive jet. Notice that it is just like a water jet with more stuff underneath the jewel.
An actual photograph of the same nozzle, with the guard removed, cutting out some parts.
A different pattern of traverse on every pass will complicate the milling process. a) Garnet b) Silica sand c) Glass beads
In Fact, there are very few materials that abrasivejets can't cut!
APPLICATION
Wire Stripping:
Food Preparation:
Tool Steel:
Wood Cutting:
Cleaning Applications:
CONCLUSION:
And Finally I Conclude this by saying that, its definite that this technology has over ridden the present conventional cutting, milling, and polishing operation which are widely used in the manufacturing technology.